Unity Automation UTC02 User manual

USER GUIDE
2020
UTC02 TENSION CONTROL DEVICE

Table of contents
General and Techinal Features……………………………..……..…………………......1
Technical Measures…….………….……………………………..……..……….……......2
Device Connecon and Wiring Diagram………...….…….…………………….......3
Installaon and Commissioning Flowchart …………………………….………......4
Device Key User Guide……….………..…………………...…………...…..…………......5
Device Parameter……………………………...………………………………….……….......6
Precauons For Safe Use and Installaon................................................9
Our Contact Informaon……………..………………………………………….………...10
UTC02
TR
 2020 UNITY OTOMASYON. Tüm Hakları Saklıdır.
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USER GUIDE 2020
UTC02 Tensıon Control

 Microprocessor Based System Design
 Tensioner Reading at ± 0.1 Precision
 LICY and LIY(SY)Y PIMf Secure Data Transfer
Via Isolated Cable
 To be Able to Hold Values with Permanent
Memory Bits When Power is Lost
 Tension Compensaon
 High-Level Control of Variable Loads with
Original Brake Structure to the Applicaon
 Special Alloy Material For Electrical Noise
 Ability To Control Product Oscillaons
 Wide Sensor Capacity (Loadcell, Poteno-
meter,Ultrosonic Sensor(Can Be Added Fea-
ture)
 External Start and Stop Feature
 Stop Value and the Ability to Set the Mini-
mum Output Value
 Transmier Mode (Can Be Added Feature)
Operaon Voltage 24V DC
Break Output Voltage and Current 24Vdc—4A
Operaon Temperature 0-55 ⁰C
Response Time 1 ms
Connecon Style Interlaced Terminal Groups
Device Weight <500 gr
Type of Mounng Panel Type
Dimensions 177 x 113 x 125 (G*Y*D)
Indicator 4 x 20 LCD Ekran
Inputs Loadcell,External Start, External Value Set,
PSW Input For Machine Start
Outputs
0-10Vdc Analog Output (Feature For Wrapper)
0-24Vdc Brake Output (Feature For Solver)
2 x Contact Output Optucoupler
PWM Max. Output resistance: 15Ω
PWM Min. Output resistance: 5Ω
PWM Min. Output Current: 4A
1GENERAL AND TECHNICAL FEATURES
GENERAL FEATURES TECHNICAL FEATURES
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USER GUIDE 2019
UTC02 Tension Control

2GENERAL AND TECHNICAL FEATURES
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USER GUIDE 2020
UTC02 Tension Control

3DEVICE CONNECTION and CABLE
FLOWCHART
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USER GUIDE 2020
UTC02 Tension Control

PWM Max. Output current: XXXX
Read the installaon safety
informaon ıf the device.
(Check Page 7)
Remove and check the
device.
Selecon of power supply
and mounng cables for
the device. (Check Page 2)
Mounng of input, output
and motor cables. (Check
Page 2)
Control of insulaon of
input and motor cables.
Mounng of power cables.
( Check Page 2)
Cable and Terminals Cont-
rol.
Mounng Control.
Parameter sengs and
operaon of the device.
(Check Pages 5 and 6)
TASK
4INSALLATION AND COMMİSSİONİG
FLOWCHART
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USER GUIDE 2020
UTC02 Tension Control

(Used for menu entry. 5 sec. if you hold down, you are logged into the menu.)
(Used for parameter transions within the menu. Furthermore , the value of the
tension set can be adjusted outside the menu.)
(If the start informaon from the device parameters is on the panel , the device is
switched to start posion with this buon.)
(Used to enter device parameters and conrm changing values )
Operaon For Tare;
 The device must be in a stop posion.
 The roller should not be the material.
 This key needs to be pressed for 5 seconds.
START
ESCAPE
ENTER
5DEVİCE KEY USER MANUEL
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USER GUIDE 2020
UTC02 Tension Control
MENÜ
UP DOWN
STOP
ESC
.
TARE
((To exit the menu and reset the output voltage when the device is at Stop posion.
Esc key 3 sec to reset the output voltage. just hold it down. )
(If the device parameter is on the stop informaon panel, we take the device to
the stop posion with this buon.)

1-) PID PARAMETERS
1-PID PARAMETERS
<KP=%10 KI=%1 KD=%1>
Press the menu key for 3 seconds) (Press Enter to set the Kp value by pressing Up-
Down arrow keys. The KI and Kd values were kept
constant in the device parameters. We increase
the response me by increasing the Kp value and
decrease the response me by decreasing. )
2-) STOP VOLTAGE
2– STOP VOLTAGE
<STOPV=%5.0>
(Press Enter to determine the stop voltage by pres-
sing the arrow keys. Stopv voltage is the output of
the device at Stop posion in the percentage of the
specied amount of Analog and brake area. This
parameter is used to ensure that the machine does
not empty your material at the me of departure
and stop.
((Menu key 3 SEC. press and
hold the up arrow key to
move forward.)
3-) MINIMUM VOLTAGE
3– MINIMUM VOLTAGE
<MinV=%5.0>
(Press Enter to determine the minv voltage percen-
le with the arrow keys. Minv voltage determines
the minimum output level of the device at start
posion. )
(Menu key 3 SEC. press and hold
the Up arrow key to move
forward.)
4-) SET ADJUSTMENT CONTROL
4– SET ADJUSTMENT CONTROL
<PANEL>
(Menu key 3 SEC. press and hold
the Up arrow key to move
forward.)
6DEVICE PARAMETERS
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UTC02 Tension Control
MENU
MENU
MENU
MENU
(Press Enter to set the control posion. SET seng
can be selected from the control terminal and
panel. By selecng the panel, the current tension is
determined by the arrow keys. If selected from the
terminal, the current tension can be determined
from the 10K pot entry in the rear terminal. )
5-) START-STOP CONTROL
5-STARTSTOP CONTROL
<PANEL>
(Menu key 3 SEC. press and hold
the Up arrow key to move
forward.)
MENU
(Press Enter to determine the posion of the
STARTSTOP control. StartStop control can be selec-
ted from the terminal and panel. By selecng from
the panel, it is controlled by the start and stop
buons on the device. If it is selected from the
terminal, start inp in the rear terminal. You can
perform start and stop operaons )
NOTE: If “DANCER” is selected, this parameter cannot be selected from the TERMİNAL. Automacally selected from the PANEL is considered.

7DEVICE PARAMETERS
8-) MODE OF STUDY
8– MODE OF STUDY
< LOADCELL >
(Menu key 3 SEC. press and
hold the up arrow key to
move forward.)
9-) HARİCİ START— STOP
9-EXTERNAL START - STOP
< START TİME=0 sn. >
< STOP TİME = 3 sn. >
(Menu key 3 SEC. press and
hold the up arrow key to
move forward.)
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UTC02 Tension Control
MENU
MENU
6-) ANALOG OUTPUT
6-ANALOG OUTPUT
< 0. . . 10V >
(Menu key 3 SEC. press and
hold the up arrow key to
move forward.)
MENU
(ANALOG OUTPUT 0 ... 10 or 10 ... 0V Selectable
as.)
7-) LOAD CELL SELECTION
7-LOADCELL SELECTION
< 100 KG >
(Menu key 3 SEC. press and
hold the up arrow key to
move forward.)
MENU
(Press Enter to select Load Cell. The values you can
choose are 50 KG, 100 kg, 200 kg. )
(Press Enter to determine how it works. Here you
can choose from Loadcell, Dancer and Manual. )
If LOADCELL is selected, the current tension is automacally controlled and the set value is set according to the load cell value.
If Manuel is selected, the device output voltage is manually determined by pressing the push down buons or external potency analog input.
If Dancer is selected, DANCER determines the current tense “DANCER POT” connected to the pot entrance.
(Press Enter to set External Start-Stop mes with
the arrow keys)
START TİME: Aer the device has been set up, the device contacts out 1 output becomes acve.
STOP TİME: Unl the me is set when the device stops, the device becomes inacve at the end of the me.
NOTE: Outputs will be disabled if they are selected from the “start stop Control” Panel.

10-) DEVICE START-STOP
10-DEVICE START-STOP
< START ZAMANI=0 sn. >
< STOP ZAMANI = 0 sn. >
11-) TARE WEIGHT
11– TARE WEIGHT
< TARE: 0.0 Kg >
(Menu key 3 SEC. press and
hold the up arrow key to
move forward.)
12-) CALİBRATION
12-CALİB. 5 KG
< CURRENT TENSION: 0.0 >
(Menu key 3 SEC. press and
hold the up arrow key to
move forward.)
8DEVICE PARAMETERS
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USER GUIDE 2020
UTC02 Tension Control
MENU
MENU
MENU
(Menu key 3 SEC. press and
hold the up arrow key to
move forward.)
13 -) PROX SWITCH
13– PROX SWITCH
< OFF >
(Menu key 3 SEC. press and
hold the up arrow key to
move forward.)
MENU
14 -) START VOLTAGE
14– START VOLTAGE
< STOP VOLTAGE >
((Menu key 3 SEC. press and
hold the up arrow key to
move forward.)
MENU
Start Time: Aer the start informaon is given to the device, the device starts at the end of the set me and the device contacts OUT 2 output
becomes acve.
Start Time: aer the start informaon is given to the device, the device starts at the end of the set me and the device contacts OUT 2 output
(Press Enter to set the device start-stop mes with
the arrow keys. )
(By pressing the tare buon on the panel, the we-
ight of the roller to which loadcell is connected is
reset. You can see this weight in the tare weight
parameter.)
(ENTER tuşuna bir kere basınız MEVCUT GERGİNİN
yanındaki 0.0 değeri yanıp sönmeye başlayacakr.
Kilosu 5 kg olan bir yükü merdanenin ortasına
asınız ve tekrardan ENTER tuşuna basınız 0.0 değeri
yanıp sönme işlem bitecekr ve işlem sona erecek-
r. Merdaneni üzerindeki yük alındıktan sonra
MEVCUT GERGİ=0.0 olur. )
(Press Enter to enter the ProX SWITCH menu. Se-
lect o or me in this parameter.)
The device is started by receiving the machine turning informaon via a sensor connected to the machine. In the selected me interval, when
no informaon is received from the sensor, the device waits for the output posion. When the informaon comes back, it connues to run
normally.
“OFF” is selected, this parameter is disabled.
Note: if the sensor is not used, this parameter must be “o”.
(Press Enter to enter the start voltage menu. There
are two opons in this menu: stop voltage and the
last voltage value parameters. When the device is
switched from start to stop status, it is used to
indicate where the output will start when it is star-
ted again.)