Univentor 400 User manual
THE UNIVENTOR
400 ANAESTHESIA UNIT
TABLE OF CONTENTS
EDITION 3
Section 1 - WARRANTY & SERVICE
1.1. WARRANTY 2
1.2. DAMAGED SHIPMENTS 2
1.3. SERVICE 2
Section 2 - INTRODUCTION
2.1. INTRODUCTION 3
Section 3 - GENERAL
3.1. UNPACKING & INSTALLATION 4
3.2. POWER SUPPLY 4
3.3. CONTROL PANEL 4
3.4. DISPLAY 5
3.5. SAFETY FEATURES 5
Section 4 - OPERATION
4.1. INSTRUCTIONS 5
Section 5 - ROUTINE MAINTENANCE
5.1. CLEANING 7
5.2. LEAKAGES 7
5.3. REPLACING PARTS 7
5.4. STORAGE 7
5.5. TROUBLE SHOOTING 7
Section 6 - SPECIFICATIONS 9
Section 7 - ACCESSORIES & REPLACEMENT PARTS 9
INDEX 10
1
2
Section 1 - WARRANTY & SERVICE
1.1. WARRANTY
Univentor Ltd guarantees all components of the 400 Anaesthesia Unit to be free from
defects of material and workmanship for a period of two years after initial purchase.
Univentor will repair or replace, at its discretion, all defective components during the
aforementioned warranty period.
For warranty service or repair, all Univentor’s products must be returned to Univentor or to
an authorised Univentor representative. The client is responsible for shipping charges to
Univentor.
The foregoing warranty shall not apply to defects resulting from improper or inadequate
maintenance by the client, unauthorised modification or misuse, operation outside of the
environmental specifications for the product, or improper site preparation or maintenance.
For any product expressly covered under this warranty, Univentor is liable only to the extent
of replacement or repair of the defective items. Univentor shall not be liable for any
personal injury, property damage, or consequential damages of any kind whatsoever. The
foregoing warranty is in lieu of all other warranties of merchant ability and fitness for a
particular purpose.
1.2. DAMAGED SHIPMENTS
Damage to any part of this instrument during shipping should be reported immediately to
Univentor or an authorised representative. You must retain the original packing box and
contents for inspection by the freight handler. Univentor will replace any new instrument
damaged in shipping with an identical product as soon as possible after the claim filing
date. Claims not filed within 30 days after the shipping date will be invalid. Do not return
damaged goods to Univentor without first contacting Customer Service for a Return
Authorisation Number (RA#). When a defective part is returned to Univentor, the RA#
immediately identifies you as the sender, and describes the item being returned. Univentor
refuses all unauthorised return shipments.
1.3. SERVICE
Univentor has a skilled service staff available to solve any technical problem. For further
details contact Univentor or Univentor’s representative. Following discussion of your
specific difficulties, an appropriate course of action will be described and the problem
resolved accordingly. Do not return any products for service until a RETURN
AUTHORISATION NUMBER (RA#) has been obtained. The RA# identifies you as the
sender and describes in full detail the problems you have.Turnaround time for service can
be quoted to you at the time your RA# is issued, although we can not determine the actual
amount of service required until we have received your unit and diagnosed the problem.
All correspondence and shipments should be sent to Univentor Ltd. or your Univentor
representative.
3
FIGURE 2.1. -The Univentor 400Anaesthesia Unit
LIMITSWITCH DIAL
PUSHER
SYRINGE HOLDER
CONTROLPANEL
POINTER
AIR INLET
CONNECTOR
TILT FOOT
VAPORISER
LIQUID INLET
CONNECTING
TUBE
LIQUIDANAESTHETIC
Section 2 - INTRODUCTION
2.1. INTRODUCTION
The Univentor 400 Anaesthesia Unit is designed to control the mixture of liquid anaesthetic
and air with the precision required to successfully operate on animals weighing from 20 - 500
grams.
The Univentor 8323001 is designed to operate with compressed air reduced to not more
than 1 bar whereas the Univentor 8323002 has been adapted to work with a pulse-free
airpump.
Air and anaesthetic is mixed in a vaporiser according to settings and may be delivered
into an anaesthetised box, through a mask or to a ventilator.
Your unit is calibrated for Isoflurane and must at all times be operated with a 10 mL/stroke
60 mm gas-tight glass syringe.
Should you wish to use other liquid anaesthetics you will have to take the different properties
into consideration and adapt your percentage accordingly.
Whilst reliability and safety features have been incorporated we recommend continuous
monitoring of the anaesthetised animal at all times.
We urge you to read this manual and to follow the instructions!
FLOW METER KNOB
GAS OUTLET FILTER
Section 3 - GENERAL
3.1. UNPACKING AND INSTALLATION
Remove the instrument from the shipping packaging and inspect both the instrument and
the packaging for any signs of damage. If any damage is noted, contact the freight handler
and your Univentor representative immediately, see section 1.2.
Missing Items?
Your 400 Anaesthesia Unit is delivered with:
1. 1 10mL gas-tight glass syringe
2. 1m PVC tubing
3. 1 syringe and Liquid Inlet connecting tube
4. Power supply
5. Mains lead
3.2. POWER SUPPLY
MAINS - Use an earthed wall plug and the power supply supplied with the 400Anaesthesia
Unit. The power supply canautomaticallyhandleinputvoltageintherangefrom100VACto
240VAC,50to60Hz.
BATTERY - 12V. Consumption: 400 mA.
3.3. CONTROL PANEL
The following functions, together with brief instructions, are located on the panel of the
Univentor 400Anaesthesia Unit. (See Figure 3.3.)
TEXT FUNCTION
Fast Feed forward/reverse fast feed to position pusher.
Set increasing/decreasing liquid flow rate.
Start/Stop starting/stopping liquid delivery. Lights green when delivering and
red in case of alarm. ref:3.5.
4
FIGURE 3.3. - The control panel of the Univentor 400Anaesthesia Unit.
Fast Feed Set Start/Stop
UNIVENTOR
400 Anaethesia Pump
Air Inlet
Air Flow
1. Set air pressure from source to 1 bar.
2. Connect air source to the air inlet.
3. Set air flow by turning the air inlet knob.
Air flow rate is displayed in ml/min.
Liquid Inlet
Gas Outlet
Use 10ml/stroke 60 mm
gastight glass syringe only.
4. Fit the filled syringe and connect with tubing to
Liquid inlet. Use to position the pusher.
5. Connect the mask tubing to the gas outlet.
6. Use to set liquid flow rate in ml/hour.
7. Press Start/Stop to start delivery.
8. When running display shows concentration.
AIR FLOW
200 mL/min ISOFLUI
1.4 %
4.1. INSTRUCTIONS
HANDLING OF ISOFLURANE AND/OR ANY OTHER CHEMICAL SHOULD AT ALL
TIMES FOLLOW THE MANUFACTURER’S INSTRUCTIONS AS WELL AS
REGULATIONS APPLICABLE TO YOUR COUNTRY.
ALWAYS WORK ON A VENTILATION BENCH.
1. Connect the instrument to the power supply and earthed mains.
2. Set air pressure from source to 1 bar in the case of 8323001 or connect air pump,
making sure not to exceed 0.5 bar, in case of 8323002.
3. Remove protective cover and connect air source to theAir Inlet connector.
NOTE: make sure that your air source is adequately filtered to prevent liquids entering
the system.
4. Set the air flow, minimum 50 mL/min and maximum 999 mL/min, by turning the Flow
Meter knob.Air Flow is displayed in mL/min.
Mice - approximately 150 - 250 mL/min
Rats - approximately 400 - 500 mL/min
Should you use a chamber you will need to increase the air flow, and anaesthetic, until
the animal is asleep:
Mice - approximately 400 - 500 mL/min
Rats - approximately 700 - 800 mL/min
Once asleep turn the stopcock and route the gas to the mask and decrease the airflow.
NOTE: the unit will NOT operate without air!
5
Section 4 - OPERATION
3.4. DISPLAY
1. AIR-FLOW: current air-flow in mL/min.
2. LIQUID:
a) when switched on set liquid flow rate in mL/hour is displayed.
b) when switched on and running the current anaesthetic concentration is displayed in %
as calculated.
3.5. SAFETY FEATURES
An audible alarm will be triggered should any one of the following occur:
1. The pusher has reached set stopping position.
2. The air flow is blocked.
3. The air flow is below 50mL/min.
4. The air flow is above 999 mL/min.
5. The liquid delivery is stopped.
Refer to SECTION 5 - ROUTINE MAINTENANCE & TROUBLE SHOOTING.
5. Press Start/Stop to start the instrument and set the concentration percentage by
pressing Set arrows and then press Start/Stop again to stop the instrument during
which time the liquid flow rate, mL/ hour, is displayed.
Concentration - approximately 1.7 - 2.5%
The following setting would give a concentration of 1.7%:
Air flow rate - 200 mL/min
Liquid flow rate - 1 mL/hour
Should you use a chamber the induction dose should be approximately 4%
NOTE: To increase and/or decrease the % concentration during operation, you may
find it easier to adjust the air flow.
6. Following the manufacturer’s handling instructions fill the 10mL gas-tight syringe
(stroke 60 mm) with anaesthetic and make sure that there are no air bubbles.
7. Using Fast Feed reverse/forward the pusher as necessary and clamp syringe.
Connect the syringe and Liquid Inlet with the supplied tubing and move the pusher
forward until the liquid in the connecting tube is visibly just about to enter the vaporiser.
NOTE: The fast feed forward will not work without air and the fast forward button must
be pressed continuously.
8. Protect the syringe by turning the limit switch dial until the pointer is in the required
stopping position.
9. Remove protective cover and connect one end of the supplied PVC tubing to the Gas
Outlet and the other to the anaesthetised box, mask or ventilator. Keep tubing as short
as possible.
10.Calculate the operating time available by dividing the liquid volume with the flow rate
and make sure that the time is adequate.
Flow rate is displayed when the instrument is in stop mode for this purpose.
eg: with 10 mLIsoflurane in the syringe and set flow rate at 1.5 mL/hour the available
time will be 6.666 hours (6 hours 40 minutes).
11. Press Start/Stop to start delivery.
12.Monitor the animal at all times and adjust the concentration percentage as necessary
by pressing Set arrows or by increasing/decreasing the air flow.
13.When ready press Start/Stop to stop the liquid delivery and allow the air flow to
continue for a period of 15 minutes to clean the vaporiser.
DO NOT STOREANAESTHETIC IN SYRINGE WHEN NOT IN USE
NOTES
1. All values are approximate due to variations in weight and procedures.
2. The instrument can be tilted to maintain visual contact with display even while seated.
3. Delivery can be instantly terminated by pressing Start/Stop to stop the instrument.
However, in case of emergency remove the mask due to gas in outlet tubing.
When started again the previous settings will be displayed.
6
Section 5 - ROUTINE MAINTENANCE
5.1. CLEANING THE INSTRUMENT
1. After every use stop the liquid delivery and allow the air flow to continue for a period of
15 minutes to clean the vaporiser.
2. Keep yourAnaesthesia Unit clean.
3. DO NOT STOREANAESTHETIC IN SYRINGE WHEN NOT IN USE
5.2. LEAKAGES
We recommend that the unit is regularly checked for gas leakages.
1. Switch the unit on.
2. Set air flow on 500mL/min.
N.B. If air supply pressure exceeds 1 bar the unit will be damaged.
3. Block the gas outlet.
4. Reading on display should rapidly decrease to less than 10mL/min.
Should unit leak (i.e. more than 10mL/min on display) contact your Univentor
representative.
5.3. REPLACING PARTS
We recommend that the gas outlet filter part number 2423017 is changed at least yearly
or as necessary according to use.
5.4. STORAGE
If the Univentor 400Anaesthesia Unit is not to be used for a significant length of time, it is
recommended to clean the instrument, fit protective covers on air inlet and outlet and store
it safely in the shipping carton.
5.5. TROUBLE SHOOTING
1. Unit does not start delivery:
a) The air flow is below 50 mL/min or above 999 mL/min
• check settings ref. Section 4/OPERATIONS/Step 4.
• check source and tubing.
2. The liquid delivery is stopped.
a) Pusher has reached set stopping position
• check if syringe is empty.
• check position of limit switch and reset if necessary.
b) Pusher is blocked - make sure stroke is clear.
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3. Display shows ‘SLIP ERROR STOP’.
Occurs when force exceeds 100 N due to:
a) Pusher is blocked - make sure clear.
b) Syringe and/or tubing blocked - check and replace as necessary.
c) Gearbox is slipping - contact your Univentor representative.
d) Cannula to vaporiser is blocked - to test fill syringe with air, connect to luer lock and try
pushing plunger. If air passes easily it is not blocked. If very tough to push and plunger
bounces back when released it is blocked.
To unblock remove gas outlet adaptor and the tubing from the luer lock to vaporiser
and push a thin wire through the cannula to clean any dirt that may be blocking the
liquid.
4. Animal not being anaesthetised:
a) Faulty air sensor - contact your Univentor representative.
b) Syringe no longer gas tight - replace.
c) Cannula to vaporiser is blocked - to test fill syringe with air, connect to luer lock and try
pushing plunger. If air passes easily it is not blocked. If very tough to push and plunger
bounces back when released it is blocked.
To unblock remove gas outlet adaptor and the tubing from the luer lock to vaporiser and
push a thin wire through the cannula to clean any dirt that may be blocking the liquid.
d) Stroke of 10mLsyringe not 60mm - replace
5. Animal over anaesthetised:
a) Faulty sensor - contact your Univentor representative
b) Air leakage
• check air connections
• check internal tubing - contact your Univentor representative
c) Stroke of 10mLsyringe not 60mm - replace
8
Section 6 - SPECIFICATIONS
Power POWER SUPPLY: 100 - 240V AC 50 - 60 Hz.
BATTERY: 12V 400 mA.
Dimensions 120 mm (w) x 285 mm (l) x 95 mm (h).
Weight 1.8 kg.
Shipping weight 3 kg.
Drive motor Pulse free DC motor with variable speed setting.
Fast feed Pusher movement of 45 mm/min.
Syringe 1 glass and gas-tight 10 mLsyringe with 60 mm stroke.
Min. liquid flow rate 0.4 mL/hr.
Max. liquid flow rate 10 mL/hr.
Min. air flow rate 50 mL/min.
Max. air flow rate 999 mL/min.
Min. air pressure/8323001 0.5 bar.
Max. air pressure/8323001 1.0 bar.
Min. air pressure/8323002 0.3 bar.
Max. air pressure/8323002 0.5 bar.
Max. pusher force 100 N.
Pusher movement tolerance +/- 0.01 mm or +/- 1% of total distance.
Concentration tolerance +/- 0.15 units of displayed % value.
Display 2x16 Characters.
Safety features Audible alarm and red LED.
Section 7
ACCESSORIES & REPLACEMENT PARTS
ORDERING INFORMATION
CAT. No. DESCRIPTION
8323001 Univentor 400 Anaesthesia Unit.
8323002 Univentor 400 Anaesthesia Unit adapted for airpump.
2423017 Gas Outlet Filter.
8433005 Gas Routing Switch
8329001 Induction Chamber 0.8l.
8329002 Induction Chamber 1.4l.
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INDEX
ANAESTHETIC............................................................................................................3/5
AIR FLOW RATE........................................................................................................5/7
ALARM..........................................................................................................................5
ACCESSORIES...........................................................................................................9
BATTERY.......................................................................................................................4
BODY WEIGHT.........................................................................................................3
CLEANING THE INSTRUMENT........................................................................7
CONCENTRATION - ANAESTHETIC..................................................................6
CONTROLPANEL........................................................................................................4
DAMAGED SHIPMENTS.............................................................................................2
DISPLAY......................................................................................................................5
LEAKAGES..................................................................................................6
LIMIT SWITCH...........................................................................................6
LIQUID FLOW RATE......................................................................................5/6
MAINTENANCE AND STORAGE..............................................................7
OPERATING TIME........................................................................................................6
OPERATING INSTRUCTIONS.....................................................................5-6
PACKING LIST.........................................................................................4
POWER SUPPLY.......................................................................................4
REPLACING PARTS.....................................................................................................7
SERVICE.....................................................................................................2
SPECIFICATIONS........................................................................................................9
SYRINGE.......................................................................................................3/5
TOLERANCES.................................................................................................9
TROUBLE SHOOTING....................................................................................7-8
UNPACKING AND INSTALLATION............................................................4
WARRANTY................................................................................................2
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BLB029, Bulebel Industrial Estate, Zejtun ZTN 3000, Malta.
Tel: (+356) 21 895824. Fax: (+356) 21 895835.
E-mail: info@univentor.com
Homepage: http://www.univentor.com
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