Upright UL25 User manual

Operator Manual
Guide de l’opérateur
Betriebsanleitung
UL25, UL32 & UL40
SERIAL NO. 21373 to Current
WARNING
All personnel shall carefully read, understand and follow all safety rules,
operating instructions, and National Safety Instructions/Requirements
before operating or performing maintenance on any UpRight Aerial Work
Platform.
The first section of this Operator Manual is the English language version.
AVERTISSEMENT
Tout le personnel doit lire attentivement, bien comprendre et suivre toutes
les règles de sécurité, le mode d’emploi et les règles nationales de
sécurité avant d’entretenir ou d’utiliser une plate-forme élévatrice
UpRight.
La deuxième section du guide de l’opérateur est la version française.
WARNUNG
Alle Bediener müssen die Sicherheitsregeln, Betriebsanleitungen sowie
geltenden Sicherheitsanweisungen/-anforderungen gründlich durchlesen,
verstehen und befolgen, bevor sie an irgendeiner UpRight-
Hocharbeitsbühne Wartungsarbeiten ausführen oder diese in Betrieb
nehmen.
Der dritte Abschnitt dieser Betriebsanleitung ist deutschsprachig.
P/N 068017-021

ENGLISH
When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the
equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on the chassis tube on the
rightsideofthemast.
FRENCH
Lors des communications avec UpRight pour des informations au sujet de l’entretient ou des pièces, ne pas oublier
d’inclure les NUMÉROS DE MODÈLE et de SÉRIE inscrits sur la plaque signalétique. Si la plaque signalétique manque, le
NUMÉRO DE SÉRIE est également estampé sur le châssis, du côté droit du mât.
GERMAN
Stellen Sie sicher, dass Sie die MODELL- und SERIENNUMMERN auf dem Gerätetypenschild angeben, wenn Sie sich mit
UpRight bezüglich Wartungs- oder Ersatzteilinformationen in Verbindung setzten. Sollte das Typenschild fehlen, finden Sie
die SERIENNUMMER auch auf dem Fahrwerk auf der rechten Maststeite eingestanzt.
Call Toll Free in U.S.A.
1-800-926-LIFT
UpRight, Inc.
1775 Park Street
Selma, California 93662
TEL: [phone]
FAX: [phone]
PARTS: 1-888-UR-PARTS
PARTS FAX: [phone]
UpRight International
Support Centre
61-63 Hong Kong Straat
3047 BR Rotterdam
Netherlands
TEL: [phone]
FAX: [phone]
Parts Tel: [phone]
Parts Fax: [phone]
UL25,UL32&UL40
Serial Numbers 21373 – Current
Model______________ Serial number:___________
Machine weight _______kg Mfg. date:_________
Maximum wheel load:________
Maximum allowable incline of machine when elevated:_____deg.
Occupants and equipment must not exceed the rated maximum
load:_____kg Maximum platform occupants: _____
Maximum allowable sIde force on platform:_____N
Maximum platform height:______m
Maximum platform reach:______m
Maximum allowable wind speed: ______m/s=Beaufort scale_____
Maximum hydraulic system pressure:_____bar
Maximum system voltage: _______Vdc
This machine is manufactured to comply with
Machinery directive 89-392/CEE
CAUTION: CONSULT OPERATOR'S MANUAL BEFORE USE.
061205-003
UpRight Inc.
Stamped Serial Number
Estampille de numéro de série
Eingestanzte Seriennummer

Page 1
OPERATION MANUAL
WARNING
All personnel shall carefully read, understand and follow all safety rules and operating
instructions before operating or performing maintenance on any UpRight aerial work platform.
Safety Rules
Safety RulesSafety Rules
Safety Rules
THIS MACHINE IS FOR INDOOR USE ONLY! Do not use out of doors.
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the material
used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures,
buildings etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of elec-
trical equipment!
Exceeding the specified permissible maximum load is prohibited! See “Special Limitations” on page 4 for details.
The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from below upwards or from up high on
down) is prohibited!
NEVER exceed the manual force allowed for this machine. See “Special Limitations” on page 4 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or debris;
and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc.,
is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed and securely
locked!
It is prohibited to keep the entry gate in an open position (held open with tie-straps) when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and damaged
cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working
range.
NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight.
AFTER USE, secure the work platform from unauthorized use by turning keyswitches off and removing key.
NEVER climb, stand,
or sit on platform
guardrails or midrail.
NEVER position the
platform without first
checking for overhead
obstructions or other
hazards.
Electrocution
ElectrocutionElectrocution
Electrocution
Hazard
HazardHazard
Hazard
Tip Over Hazard
Tip Over HazardTip Over Hazard
Tip Over Hazard Collision Hazard
Collision HazardCollision Hazard
Collision Hazard Fall Hazard
Fall HazardFall Hazard
Fall Hazard
THIS MACHINE IS
NOT INSULATED!
NEVER elevate the
platform unless all
four (4) outriggers
have been properly
installed.
NEVER elevate the
platform without first
leveling the base.
NEVER attempt to
push the UpRight Lift
withpeopleor
materials on the
platform or with the
platform elevated.

Page 2 Operation Manual
068017-021 UL25, UL32 & UL40
C ONTENTS
Introduction..........................................................................3
General Description ...................................................................3
SpecialLimitations....................................................................4
PlatformCapacity ........................................................................... 4
Manual Force . . ............................................................................ 4
ControlsandIndicators................................................................5
OutriggerInstallation..................................................................6
SafetyInterlockTest......................................................................... 6
Pre-OperationSafetyInspection.........................................................7
SystemFunctionInspection............................................................7
Performalltestsfromtheground............................................................ 7
Operation............................................................................8
ElevatingthePlatform .................................................................... 8
LoweringthePlatform .................................................................... 8
EmergencyLowering..................................................................8
TransportingtheWorkPlatform.........................................................9
DC Models . ............................................................................ 9
Loading................................................................................... 9
Unloading ................................................................................ 10
DC Models . ........................................................................... 10
Passage Through a Doorway ..........................................................11
Lowering................................................................................. 11
Raising .................................................................................. 11
Maintenance ........................................................................13
BatteryMaintenance........................................................................ 13
BatteryCharging........................................................................... 13
InspectionandMaintenanceSchedule...................................................14
Daily Preventative Maintenance Checklist................................................14
Labels .............................................................................16
Specifications.......................................................................18

Introduction 068017-021 UL25, UL32 & UL40
Operation Manual Page 3
I NTRODUCTION
This manual covers operation of the UL25, UL32, and UL40 Work Platforms. This manual must be
stored on the machine at all times.
G ENERAL D ESCRIPTION
WARNING
!!
DO NOT use the maintenance platform without guardrails properly assembled and in place
Figure 1:
Work Platform
1. Platform
2. Mast
3. Chassis
4. Outriggers
5. Upper Guardrail (Gate)
6. Lower Guardrail
7. Chassis Controls
8. Power Unit
• Motor
• Hydraulic Reservoir
9. Battery Box(DC Units)
•Battery
• Battery Charger
10. Casters
11. Rear Wheels
12. Screw Jacks
13. Loader Assembly
14. Gate Latch Pin
2
75
1
3
10
11
12
4
8
6
14
8
9
13

Page 4 Operation Manual
068017-021 UL25, UL32 & UL40 Special Limitations
S PECIAL L IMITATIONS
Elevating the Work Platform is limited to firm, level surfaces only.
All four (4) outriggers must be properly installed before operating the machine.
This machine is rated for indoor use only.
DANGER ! !
The elevating function shall ONLY be used when the work platform is level and on a firm surface.
P LATFORM C APACITY
The maximum platform capacity for the MACHINE is:
• UL25- 159kg(350lbs).
• UL 32 and UL 40 - 136 kg (300 lbs).
One person may occupy the platform .
DANGER
! !
DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.
M ANUAL F ORCE
Manual force is the force applied by the occupants to objects such as walls or other structures outside the
work platform.
The maximum allowable manual force is limited to 200 N (45 lbs.) of force.
DANGER ! !
DO NOT exceed the maximum amount of manual force for this machine.

Controls and Indicators 068017-021 UL25, UL32 & UL40
Operation Manual Page 5
C ONTROLS AND I NDICATORS
Figure 2:
Controls and Indicators
1
1 Emergency Stop Switch
2. Power On Button
3. Up Button
4. Down Button
5. Battery Charger
1 LED ( Indicates that
optional Emergency
Down from the platform
battery needs replac-
ing).
2. Emergency Stop
Switch
3. Key Switch
4. Emergency Lowering
Valve
5. Orbit Level
6. Outrigger Indicator
Lights
3
4
12
Platform Controls Chassis Controls
23
4
5
6

Page 6 Operation Manual
068017-021 UL25, UL32 & UL40 Outrigger Installation
O UTRIGGER I NSTALLATION
Figure 3:
Installing Outriggers
1. Remove the outriggers from storage
locations on the sides of the mast.
2. Insert into the outrigger socket in the
base (Figure 1).
3. Push in until the locking pin engages
the hole in the end of the outrigger. Pull
outward on the outrigger to ensure
engagement.
4. Repeat the above steps for all other
outriggers. Make sure all four (4) lock-
ing pins are engaged.
5. Level the base, centering the bubble in
the orbit level on the base by adjusting the screwjacks (turn clockwise) at the end of each outrigger. DO
NOT release the tension (turn counterclockwise) on an outrigger to level the base.
6. All four (4) screwjack pads must be in solid contact with a firm surface and each outrigger indicator light
must be lit before the platform is elevated.
S AFETY I NTERLOCK T EST
DANGER
! !
NEVER perform this test from the platform.
1. Properly install all four (4) outriggers and level the base.
2. Release the tension on one (1) outrigger by turning the screwjack counter clockwise until the indicator
light is no longer lit.
3. While standing on the ground, activate the control panel to elevate the platform. The platform should
not elevate.
4. Re-level the base.
5. Repeat steps 2, 3 and 4 until all four (4) outriggers have been tested.
DANGER ! !
DO NOT use a machine that elevates when the tension has been released on an outrigger. The
machine must be repaired before using.
Bubble Level
Indicator Lights
Locking Pin
Screwjack

Pre-Operation Safety Inspection 068017-021 UL25, UL32 & UL40
Operation Manual Page 7
P RE -O PERATION S AFETY I NSPECTION
Figure 4:
Hydraulic Reservoir
NOTE: Carefully read, understand and follow all safety rules, operating
instructions, labels and National Safety Instructions/Requirements. Perform the
following steps each day before use.
1. Check that all four (4) outriggers are properly installed.
2. Check that the base is level.
3. AC Units:connect the power unit plug to an approved extension cord.
4. DC Units:Verify that batteries are charged.
5. Perform the Safety Interlock test.
6. Check for external damage to the mast.
7. Check the level of the hydraulic fluid with the platform fully lowered:
• Remove the reservoir cap and check the fluid level on the dipstick.
• Add hydraulic fluid if necessary.
8. Check that fluid level in the batteries is correct. See “Battery Mainte-
nance” on page 13.
9. Check that all guardrails are in place and all fasteners are properly
tightened.
10. Inspect the machine thoroughly for cracked welds and structural dam-
age, loose or missing hardware, hydraulic leaks, damaged control cable, and loose wire connections.
S YSTEM F UNCTION I NSPECTION
Refer to Figure 2: “Controls and Indicators,” on page 5 for the locations of various controls and indicators.
WARNING
!!
STAND CLEAR of the work platform while performing the following checks.
Check above the work platform for obstructions and electrical conductors.
NOTE: The platform will not elevate unless all four outriggers are properly installed with screwjack pads firmly in
contact with floor and each outrigger indicator lamp lit.
P
ERFORM ALL TESTS FROM THE GROUND
1. Pull the Chassis Emergency Stop Switch to the ON position.
2. Turn the Key to ON.
3. Pull the Platform Emergency Stop Switch to the ON position.
4. Push both the middle and top buttons (POWER and UP) on the Control Box at the same time to elevate
the platform. Release the buttons to stop.
5. Push both the middle and bottom buttons (POWER and DOWN) at the same time to lower the platform.
Release the buttons to stop.
6. Open the Emergency Lowering Valve to verify proper operation.
7. Push the Chassis Emergency Stop Switch to verify proper operation. All machine functions should be
disabled. Pull out the Chassis Emergency Stop Switch to resume.
8. Push the Platform Emergency Stop Switch to verify proper operation. All machine functions should be
disabled. Pull out the Platform Emergency Stop Switch to resume.
2
4
3
1
1 Hydraulic Reservoir
2. Reservoir Cap/Dipstick
3. Motor (AC Shown)
4. Mast

Page 8 Operation Manual
068017-021 UL25, UL32 & UL40 Operation
O PERATION
Before operating the machine, ensure that the Pre-Operation Safety Inspection has been completed and
that any deficiencies have been corrected. Never operate a damaged or malfunctioning machine. The
operator must be thoroughly trained on this machine.
NOTE: The platform will not elevate unless all four outriggers are properly installed with screwjack pads firmly in
contact with floor and each outrigger indicator lamp lit.
1. AC Units: connect the power unit plug to an approved extension cord.
2. DC Units:verify that the battery charger is turned OFF and that the extension cord is removed.
3. Pull the Chassis Emergency Stop Switch to the ON position.
4. Turn the Key to ON.
5. Enter the platform by pulling out on the locking pin and lifting up on the upper half of the cage.
6. Lower upper half of the cage after entering platform making sure locking pin is engaged.
E
LEVATING THE
P
LATFORM
7. Check that the area above the platform is clear before elevating the platform.
8. Pull the Platform Emergency Stop Switch to the ON position.
9. Push both the middle and top buttons (POWER and UP) on the Control Box at the same time to elevate
the platform. Release the buttons to stop.
• In the event of an emergency, push the Emergency Stop Button.
10. Visually inspect the mast assembly for cracked welds and structural damage, loose hardware, hydraulic
leaks, loose wire connections, and erratic operation. Check for missing or loose parts.
L
OWERING THE
P
LATFORM
11. Check that the area below the platform is clear before lowering the platform.
12. Push both the middle and bottom buttons (POWER and DOWN) at the same time to lower the platform.
Release the buttons to stop.
E MERGENCY L OWERING
Refer to Figure 2: “Controls and Indicators,” on page 5 for the location of the Emergency Lowering Valve.
WARNING
!!
If the platform should fail to lower, NEVER climb down the elevating assembly.
Stand clear of the elevating assembly while operating the Emergency Lowering Valve Knob.
Ask a person on the ground to open the Emergency Lowering Valve to lower the platform. This valve is
located through a cutout in the power unit cover on the left side of the mast.
1. Pull the knob to open the valve.
2. To close the valve, release the knob.
NOTE: The platform will not elevate if the Emergency Lowering Valve is open.

Transporting the Work Platform 068017-021 UL25, UL32 & UL40
Operation Manual Page 9
T RANSPORTING THE W ORK P LATFORM
DC M
ODELS
Disconnect the plug from the battery box and remove the battery box from the rear of the machine.
Figure 5:
Battery Box (DC Models Only)
CAUTION
!!
The battery box is heavy, 23,6 kg (52 lbs.). Lift
properly to prevent back injury.
L OADING
Refer to Figure 6: “Loading the UL for Transpor-
tation,” on page 10.
WARNING
!!
Make sure the loader fully engages the tailgate or
vehicle bed.
1. Raise the loader support brackets and engage
the retaining pin in the top hole of the loader
channel.
2. Secure the loader to the loader support bracket with the gravity hook.
3. Position the unit so the back of the machine comes into contact with the tailgate or vehicle bed.
4. Release the gravity hook and slide the loader down until it comes into contact with the tailgate or vehicle
bed. Then reposition the loader support bracket so that the retaining pin is in the first available hole
above the loader.
5. Release the locking pin and pull the T-handle out until the locking pin engages the hole in the end of the
T-handle.
6. Lift up on the T-handle, using the loader as a pivot, until the unit rotates to a horizontal position in the
vehicle bed.
7. Push the base of the unit towards the front of the vehicle bed. The machine will slide on the loader until
the rear wheels are on the bed. The unit may then be rolled on the rear wheels and upper casters.
8. Return the T-handle to the stored position, making sure that the locking pin engages the T-handle.
9. Secure the unit with suitable tie straps using the forklift pockets located under the base of the unit, and
either the upper caster axle on the UL25 models or the tilt back frame on the UL32 and UL40 models.
CAUTION
To prevent damage to the mast assembly, do not place rope or tie straps across the mast assembly when
securing the unit for transportation.
DO NOT overtighten the rope or tie straps or damage to the machine will result.
Charger
Battery BoxPlug

Page 10 Operation Manual
068017-021 UL25, UL32 & UL40 Transporting the Work Platform
U NLOADING
1. Unsecure the unit.
2. Release the locking pin and pull the T-handle out until the locking pin engages the hole in the end of the
T-handle.
3. Roll the unit back until the rear wheels are off the edge of the tailgate or vehicle bed.
4. Pull downward on the T-handle, allowing the unit to slide on the loader.
• As the unit stops sliding on the loader, it will pivot on the loader to an upright position.
• Gradually counterbalance the unit’s weight by applying an upward force on the T-handle. This allows
the unit to settle gently on the wheels, avoiding undue impact on the unit.
5. Return the T-handle to the stored position, making sure that the locking pin engages the T-handle.
DC M
ODELS
Replace the battery and reconnect the battery box plug, making certain it is fully engaged.
Figure 6:
Loading the UL for Transportation
Loader in Load Position
T-Handle Positioning
Tilting the Machine Onto or Off of a Vehicle
Retaining Pin
Retaining Pin
Retaining Pin
Loader Support
Bracket
Tailgate
Loader
Gravity Hook
Loader Channel

Passage Through a Doorway 068017-021 UL25, UL32 & UL40
Operation Manual Page 11
P ASSAGE T HROUGH A D OORWAY
The UL32 and UL40 are equipped with a castered rear Tilt Back assembly. When the unit is tilted back
onto this support frame, the overall height is reduced to allow the unit to pass through a standard doorway.
Refer to Figure 7: “Passing Through Doorways,” on page 12.
L OWERING
CAUTION
!!
Before tilting the machine onto the rear Tilt Back assembly, be sure that the retaining pin is fully inserted
with the hair pin retainer installed and the cylinder assembly is fully extended.
DO NOT drop the Tilt Back frame.
Keep out from under the Tilt Back frame and machine when tilting.
1. Be sure that the area is clear of personnel and obstructions.
2. While holding the Tilt Back frame, remove the hair pin retainer and the retaining pin.
3. Lower the Tilt Back frame until the hole in the cylinder assembly align with the upper mounting bracket
pin hole. Secure the cylinder assembly to the upper mounting bracket using the retaining pin and hair pin
retainer.
4. Extend the Tilt Back Handle to the tilt/lift position by releasing the locking pin and pulling the handle out
of the Tilt Back assembly until the locking pin engages.
5. Push down on the Tilt Back Handle until the unit comes to rest on the Tilt Back frame.
• As the mast tilts back, counterbalance the machine’s weight by increasing upward force on the end of
the Tilt Back Handle. This allows the machine to gently come to rest on the Tilt Back casters.
6. Pull down on the handle on the back of the mast to compress the cylinder assembly.
7. Return the Tilt Back Handle to the storage position, making sure that the locking pin engages the han-
dle.
R AISING
1. Lift up on the mast handle to extend the cylinder assembly.
2. Fully engage the Tilt Back Handle until the locking pin engages.
3. Lift up on the Tilt Back Handle.
• As the mast approaches vertical, counterbalance the machine’s weight by increasing downward force
on the end of the tilt Back Handle. This allows the machine to settle gently on the front casters.
4. Return the Tilt Back handle to the storage position, making sure that the locking pin engages the handle.
5. While holding the Tilt Back frame, remove the retaining pin and raise the Tilt Back assembly to the
stowed position.
6. Secure with the retaining pin, making sure that the retaining pin is fully inserted, and that the hair pin
retainer is installed.

Page 12 Operation Manual
068017-021 UL25, UL32 & UL40 Passage Through a Doorway
Figure 7:
Passing Through Doorways
Hair Pin Retainer
Retaining Pin
Cylinder Assembly
Tilt Back Handle
Retaining Pin
Cylinder Secured with Retaining Pin Lowering and Raising with the Tilt Back Handle
Compressing the Cylinder Assembly

Maintenance 068017-021 UL25, UL32 & UL40
Operation Manual Page 13
M AINTENANCE
B ATTERY M AINTENANCE
WARNING
!!
Hazard of explosive gas mixture. Keep sparks, flame, and smoking material away from batteries.
Always wear safety glasses when working near batteries.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water.
Always replace batteries with UpRight batteries or manufacturer approved replacements weighing
22 kg (48 lbs.) each.
• Check the battery fluid level daily, especially if the work platform is being used in a warm, dry climate.
• If electrolyte level is lower than 10 mm (3/8in.) above the plates add distilled water only. DO NOT use
tap water with high mineral content, as it will shorten battery life.
• Keep the terminals and tops of the batteries clean.
• Refer to the Service Manual to extend battery life and for complete service instructions.
B ATTERY C HARGING
Figure 8:
Battery Charger
Charge the batteries at the end of each work shift
or sooner if the batteries have been discharged.
WARNING
!!
Charge the batteries in a well ventilated area.
Do not charge the batteries when the work
platform is near a source of sparks or flames.
Permanent damage to the batteries will result if
the batteries are not immediately recharged after
discharging.
Never disconnect the cables from the batteries
when the charger is operating.
Keep the charger dry.
1. Check the battery fluid level. If the battery fluid
level is lower than 10 mm (3/8in.) above the
plates add distilled water only.
2. Verify the charger voltage switch is set to 12 volts.
3. Connect an appropriate extension cord to the charger plug. Plug the extension cord into a properly
grounded outlet of proper voltage and frequency.
4. Turn the charger timer knob to 12. The charger ammeter should indicate the charge rate.
5. When the battery is fully charged, turn the knob to OFF, do not turn the knob to HOLD. Disconnect the
extension cord.
NOTE: The battery charger circuit must be used with a GFI (Ground Fault Interrupt) outlet.
NOTE: DO NOT operate the machine while the charger is plugged in.
Charger Battery
(inside box)
Timer Knob

Page 14 Operation Manual
068017-021 UL25, UL32 & UL40 Inspection and Maintenance Schedule
I NSPECTION AND M AINTENANCE S CHEDULE
The Complete Inspection consists of periodic visual and operational checks, along with periodic minor
adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the
life of all systems. The inspection and maintenance schedule should be performed at the specified inter-
vals. Inspection and maintenance shall be performed by personnel who are trained and familiar with
mechanical and electrical procedures.
WARNING
!!
Before performing preventative maintenance, familiarize yourself with the operation of the machine.
Always block the elevating assembly whenever it is necessary to perform maintenance while the
platform is elevated.
The daily preventative maintenance checklist has been designed for machine service and maintenance.
Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting
the machine.
D AILY P REVENTATIVE M AINTENANCE C HECKLIST
M
AINTENANCE
T
ABLE
K
EY
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
P
REVENTATIVE
M
AINTENANCE
R
EPORT
Date: _______________________________________
Owner:______________________________________
Model No: ___________________________________
Serial No:____________________________________
Serviced By: _________________________________
COMPONENT INSPECTION OR SERVICES Y N R
Battery Check electrolyte level.
Check battery cable condition.
Chassis
Check bubble level accuracy
Check operation of outrigger interlocks
Check casters for damage
Check hoses for pinch or rubbing points.
Check welds for cracks.
Control Cable Check the exterior of the cable for pinching, binding
or wear.
Controller Check switch operation.
Mast Assembly Inspect for bends, cracks or loose rivets.
Emergency
Lowering System
Operate the emergency lowering valve and check for
serviceability.
Hydraulic Fluid Check fluid level.
Hydraulic Pump Check for hose fitting leaks.
Hydraulic System Check for leaks.
Labels Check for peeling, missing, or unreadable labels &
replace.
Cage and Deck Check welds for cracks.
Check condition of deck.
COMPONENT INSPECTION OR SERVICES Y N R

Daily Preventative Maintenance Checklist 068017-021 UL25, UL32 & UL40
Operation Manual Page 15
NOTES:

Page 16 Operation Manual
068017-021 UL25, UL32 & UL40 Labels
L ABELS
These labels shall be present and in good condition before operating the work platform. Be sure to read,
understand and follow these labels when operating the work platform.
1) 003610-000
14) 061205-003
4) 005221-000 - UL40 DC ONLY
5) 005223-003
6) 066552-000 - UL40 DC ONLY
10) 062218-001
WARNING
11) 066554-003
15) 066550-010
WARNING
MAXIMUM PLATFORM
LOAD 300 LBS.
ONE PERSON ONLY.
16) 066557-009 - UL32 & 40 ONLY
17) 062217-000
WARNING PINCH POINT
Keep all body
parts away.
18) 066553-002
19) 066551-005
20) 069338-000
25) 062821-002
EMERGENCY
STOP
26) 062792-000
27) 062725-002
34) 030768-002
35) 062466-002
INSERT
PIN
HERE
36) 062814-000
37) 062876-000
23) 062840-000
28) 062575-001
16) 066557-011 - UL25 ONLY
Insert outrigger here
until pin engages hole.
EMERGENCY
DOWN VALVE
PULL KNOB TO
LOWER PLATFORM
BATTERY
MAINTAIN BATTERY FLUID
AT RECOMMENDED LEVEL

Labels 068017-021 UL25, UL32 & UL40
Operation Manual Page 17
Figure 9:
Safety Labels Locations
35

Page 18 Operation Manual
068017-021 UL25, UL32 & UL40 Specifications
S PECIFICATIONS
*Specifications are subject to change without notice. Hot weather or heavy use may affect performance.
Refer to the Service Manual for complete parts and service information.
The UL25/32/40 meets or exceeds all applicable CE and GS machinery directive requirements.
ITEM UL 25 UL 32 UL 40
Platform Capacity 159 kg (350 lbs.)136kg(300 lbs.)136kg(300 lbs.)
Max. No. of occupants 1 person 1 person 1 person
Height
Working Height 9,62 m (31.6 ft.)11,75m(38.5 ft.) 14,19 m (46.6 ft.)
Max. Platform Height 7,62 m (25 ft.)9,75m(32 ft.)12,19m(40 ft.)
Min. Platform Height 38 cm (15 in.)38cm(15 in.)38cm(15 in.)
Dimensions
Overall Weight 345 kg (760 lbs.)390kg(860 lbs.)422kg(930 lbs.)
DC Option Weight 29 kg (64 lbs.)29kg(64 lbs.)29kg(64 lbs.)
Overall Width (outriggers extended) 1,5 m (59 in.)2,06m(81 in.)2,34m(92 in.)
Overall Length (outriggers extended) 1,42 m (56 in.)1,98m(78 in.)2,26m(89 in.)
Stowed Dimensions
Vertical Height 1,98 m (78 in.)2,44m(96 in.)2,84m(112 in.)
Width 74 cm (29 in.)74cm(29 in.)74cm(29 in.)
Depth 1,24 m (49 in.)1,24m(49 in.)1,24m(49 in.)
Diagonal Storage Height N/A 1,98 m (78 in.)1,98m(78 in.)
Diagonal Storage Length N/A 2,53 m (99.5in.)2,9m(114 in.)
System Voltage
AC Electric Motor 120 VAC 60 Hz or 220 VAC 50/60 Hz
DC Electric Power Source 1 - 12 Volt Battery, Group 27 105 Amp/Hrs., Minimum Weight 22 kg (48 lbs.)
Battery Charger Automatic, 120 VAC 60 Hz or 220 VAC 50 Hz
Output: 10 Amp, 12 Volts DC
Hydraulic Tank Capacity 5,7 liter (1.5 gal.)
Maximum Hydraulic Pressure 165 bar(2400 PSI)
Hydraulic Fluid
Normal Temperature: above 0° C [32° F] ISO #46
Low Temperature: below 0° C [32° F] ISO #32
Extreme Temperature: below -17° C [0° F] ISO #15
Control System Push Button Lift and Lower, Red Mushroom EMERGENCY STOP Switch
Guardrails 1,1 m (43.5 in.)High
Noise Level