US Water Systems 076-AQT-075 User manual

US Water Systems
56SE Water Softener
Owners Manual
Models:
076-AQT-075, 076-AQT-100, 076-AQT-150, 076-AQT-200
REVISION # 1.1
REVISION DATE: July 19, 2016
US Water Systems Corporate Office
1209 Country Club Road
Indianapolis, IN 46234
Visit us online at
www.uswatersystems.com

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Safety Guide
For safety purposes, the information in this manual must be followed to minimize
the risk of electric shock, property damage or personal injury.
Be sure to check the entire softener for any shipping damage or parts loss. Also note dam-
age to the shipping cartons. Contact US Water Systems at 1-800-608-8792 to report any
shipping damage within 24 hours of delivery. Claims made after 24 hours may not be hon-
ored.
Unpacking / Inspection
Unpacking / Inspection 2
Safety Guide 2
Proper Installation 3
System Dimensions 4
Specifications/Before Starting Installation 5
Total Gallons Calculation 6
How The Water Softener Works 7
Where to Install the Softener 7
Softener Preparation 8
Installation Instructions 11
System Start-up 17
Master Programming 19
Product Features 28
Regeneration Modes 29
Valve Dimensions 31
Assembly Drawings and Parts Lists 32
Valve Wiring 38
Troubleshooting Chart 39
Warranty 40
Table of Contents
 Check and comply with provincial / state
and local codes. It may be mandatory that
these codes/laws be followed.
 Use care when handling the water soften-
ing system. Do not turn upside down, drop,
drag or set on sharp protrusions.
 The water softening system works on 24
volt-60 Hz electrical power only. Be sure to
use only the included transformer.
 Transformer must be plugged into an in-
door 120 volt, grounded outlet only.
 Use clean water softening salts only, at
least 99.5% pure. Extra Course Grade or
Crystal salts are recommended. Do not
use rock, block, granulated or ice cream
making salts. They contain contaminants
that could cause maintenance problems.
 Keep the salt lid in place on the softener
unless servicing the unit or refilling with
salt.
 WARNING: This system is not intend-
ed for treating water that is microbiologi-
cally unsafe or of unknown quality without
adequate disinfection before or after the
system. Contact US Water Systems for
disinfection treatment equipment.

3
Proper Installation
This water softening system must be properly installed and located in accordance with the
Installation Instructions before it is used or the warranty will be void.
Do not install or store where it will be ex-
posed to temperatures below freezing or ex-
posed to any type of weather. Water freez-
ing in the system will break it. Do not attempt
to treat water over 100°F.
Do not install in direct sunlight. Exces-
sive sun or heat may cause distortion or oth-
er damage to non-metallic parts.
Properly ground to conform with all govern-
ing codes and ordinances.
Use only lead-free solder and flux for all
sweat-solder connections, as required by
state and federal codes.
Maximum allowable inlet water pressure is
125 psi. If daytime pressure is over 80
psi, night time pressure may exceed the
maximum. Use a pressure reducing valve
(PRV) to reduce the pressure.
Softener resins may degrade in the presence
of chlorine or chloramines. If the feed water
contains chlorine or chloramines, reduced
life of the resin could occur. In these condi-
tions, it is wise to consider purchasing a
whole house carbon filter system with a chlo-
rine reducing media. Contact US Water Sys-
tems for Chlorine and Chloramine removal
equipment.
WARNING: Discard all unused parts and
packaging material after installation. Small
parts remaining after the installation could be
a choke hazard.
32° - 100° F
No Direct Sunlight
Conform to all
Governing Codes
125 Max. PSI
2 ppm Max. Chlorine &
Chloramine
Discard All
Unused Material

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Aquatrol Water Softeners
Model Tank Size ABC
AQT-075 8” X 44” 54 46” 8”
AQT-100 9” X 48” 58” 50” 9”
AQT-150 10” X 54” 64” 56” 10”
AQT-200 12” X 52” 62” 54” 12”
Aquatrol by US Water Systems Dimensions
A
C
15”
37.0”
B

5
Specifications
Before Starting Installation
Tools, Pipe, and Fittings, Other Materials
 Channel Locks
 Screwdriver
 Teflon tape
 Razor knife
 Two adjustable wrenches
 Additional tools may be required if modification to
home plumbing is required.
 Plastic inlet and outlet fittings are included with the
softener. To maintain full valve flow, 3/4” pipes to
and from the softener fittings are recommended.
The same, or larger, pipe size can be used as the
water supply pipe, but the outlet piping should be
the same as the inlet or smaller.
 Use copper, brass, or PEX pipe and fittings.
 Some codes may also allow PVC plastic pipe.
 ALWAYS install the included bypass valve, or a 3
shut-off valves “H” valve bypass manifold. Bypass
valves allow the water to the softener to be by-
passed for repairs if needed, but still have water in
the house pipes.
 5/8” OD drain line (not included) is needed for the
valve drain.
 Extra Course Grade or Crystal water softener salt
(not included) is needed to fill the cabinet or brine
tank.
 Continuous operation at flow rates greater than the service flow rate may affect capacity and efficiency performance.
 The manufacturer reserves the right to make product improvements which may deviate from the specifications and
descriptions stated herein, without obligation to change previously manufactured products or to note the change.
 The above capacity and flow rate specifications have not been validated by WQA.

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Total Gallons Calculation
The US Water Systems Aquatrol valve uses a meter to count the gallons of water being
treated through the system. Once the gallons programmed in the unit has been exhausted
the system will regenerate. The total gallons of treatable water the system can produce is
based on the system size and the hardness level of the feed water. A simple calculation is
done to determine the amount of gallons to input during the programming portion of the in-
stallation. When figuring the capacity in gallons, the number of people, size and the hard-
ness level must all be considered. It is important that the number of people be inputted in
the equation below to ensure there is adequate reserved capacity in place.
ATTENTION: THIS CALCULATION MUST BE COMPLETED TO PROGRAM THE UNIT!
Total Gallons = System Capacity in Grains (See chart above) / Hardness in (GPG)
Grains per Gallon (determined by a water test) - Number of People X 75 Gallons
Example;
System Capacity: AQT-100 System/25,000 Grains (chart above)
Feed Water Hardness: 25 GPG (must be tested onsite by the end user or installer)
Number of People: 4
25,000 Grains / 25 GPG - 4 Number of people X 75 Gallons = Total Gallons
1000 Gallons - 300 Gallons = 700 Total Gallons
700 Gallons would be inputted for Total Gallons during programming.
If the hardness level is given in ppm or mg/L, it can be converted to Grains Per Gallon by
dividing the value by 17.1.
Example;
Hardness Level 345 ppm or mg/L
345 pm or mg/L / 17.1 = 20.18 GPG. In this case round up to 21 GPG
Input the site values in the equation below to figure the total gallons value.
______ Grains / ____ GPG - _____ Number of people X 75 Gallons = Total Gallons
______ Gallons - _____ Gallons = ______ Total Gallons

7
Where To Install The Softener
How The Water Softener Works
The principle behind water softening is simple chemistry. A water softener contains resin
beads which hold electrically charged ions. When hard water passes through the softener,
calcium and magnesium ions are attracted to the charged resin beads. The result is remov-
al of calcium and magnesium ions which produces soft water.
This system is controlled with simple, user-friendly electronics displayed on a LCD screen.
 Place the softener as close as possible to
the pressure tank (well system) or water
meter (city water).
 Place the softener as close as possible to
a floor drain, or other acceptable drain
point (laundry tub, sump, standpipe, etc.).
 Connect the softener to the main water
supply pipe BEFORE the water heater.
DO NOT RUN HOT WATER THROUGH
THE SOFTENER. Temperature of water
passing through the softener must be less
than 100 deg. F.
 Outside faucets and irrigation systems
should be supplied with hard water prior to
the water softener. If this is not possible,
be sure to bypass the softener when wa-
tering grass or plants. Chronic soft water
exposure can be detrimental to plant life.
 Do not install the softener in a place where
it could freeze. Damage caused by freez-
ing is not covered by the warranty.
 Put the softener in a place where water
damage is least likely to occur if a leak de-
velops. The manufacturer will not repair or
pay for water damage.
 A 120 volt electric outlet is needed within 6
feet of the softener. The transformer has
an attached 8 foot power cable. Be sure
the electric outlet and transformer are
in an inside location, to protect from
wet weather.
 If installing in an outside location, you must
take the steps necessary to assure the sof-
tener, installation plumbing, wiring, etc. are
protected from the elements and contami-
nation sources.
 Keep the softener out of direct sunlight.
The sun’s heat may soften and distort
plastic parts.
Unwrap and lay out the parts in the brine tank. The following parts should be with
each system;
 Control Valve (1)
 Funnel (2)
 Upper Distributor Basket (3)
 Brine Line (4)
 Power Transformer (5)
 Brine Connector Pack (6)
NOTE: Brine Connector Pack (6) is
shipped in the transformer box for
(5)
6
5
4
3
21

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Softener Preparation
Aquatrol Tank Installation Instructions
WATER PRESSURE: A minimum of 20 pounds of water pressure is required for regeneration valve
to operate effectively.
ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Please
make sure your voltage supply is compatible with your unit before installation.
EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup.
Piping that is built up heavily with lime and/or iron should be replaced.
LOCATION OF AQUATROL TANK AND DRAIN: The Aquatrol tank should be located close to a drain
to prevent air breaks and back flow.
CAUTION: Water pressure is not to exceed 80 psi, water temperature is not to exceed 110°F (43°C),
and the unit cannot be subjected to freezing conditions.
Media Installation
1) Remove the resin tank from carton.
2) Verify the riser tube is centered in the bottom center of the tank. A flashlight may be
necessary. There is an indentation in the bottom of the tank that will center the dis-
tributor tube. The distributor tube should be flush with the top of the tank when it is
installed properly.

9
Softener Preparation
3) Place a piece of duct tape over the riser tube so no resin enters the riser while filling.
4) Use the Blue Funnel provided, to pour the softening resin into the tank. Pour it evenly
around the hole to ensure it is well distributed in the tank and pour slow enough, to keep
from plugging the hole. A helper may be needed to hold the funnel during the filling pro-
cess. It is recommended that a dust mask and safety goggles be worn to prevent possible
injury. Pour all the resin sent with the system in the tank. US Water does not ship “extra”
resin.
5) When the resin is installed move tank side to side to settle the media. Remove the fun-
nel and tape from the distributor tube.

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Softener Preparation
6) Lubricate both O-rings on the bottom of the control valve (center and outer). Install the
upper basket on the bottom of the valve by lining up the tabs then turning the basket clock-
wise to lock it in place. Place the upper basket over the distributor tube and push the valve
on the tank. Thread the valve on the tank by turning it clockwise. Be sure not to cross-
thread the valve on the tank. The valve should thread easily in the tank. If not, it may be
cross-threaded. Tighten the valve hand tight, then snug it further by tapping it with the
palm of the hand. DO NOT use tools to tighten the valve or damage could occur.

11
Installation Instructions
1. If the hot water tank is electric, turn off the power to it to avoid damage to the element in
the tank.
2. If the source is a private well, turn the power off to the pump and then shut off the main
water shut off valve. If the source is municipal water, simply shut off the main valve. Go
to the faucet, (preferably on the lowest floor of the house) turn on the cold water until all
pressure is relieved and the flow of water stops.
3. Locate the softener tank and brine tank close to a drain where the system will be in-
stalled. The surface should be clean and level.
4. Connect the inlet and outlet of the softener using appropriate fittings. Perform all plumb-
ing according to local plumbing codes.
 ON COPPER PLUMBING SYSTEMS BE SURE TO INSTALL A GROUNDING
WIRE BETWEEN THE INLET AND OUTLET PIPING TO MAINTAIN GROUNDING.
Any solder joints being soldered near the valve must be done before connecting any piping
to the valve. Always leave at least 6" (152 mm) between the control valve and joints being
soldered when soldering pipes that are connected to the valve. Failure to do this could
cause damage to the valve.
The Aquatrol is equipped with 3/4” male NPT connections. It is recommended that these
connections are made using Teflon tape.
The inlet and outlet can be identified on the bypass valve. There are arrows stamped in the
bypass valve showing flow. The arrow pointing toward the valve is the inlet and the arrow
pointing away from the valve is the outlet.
All piping should be secured to prevent stress on the bypass valve and connectors.

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Hose barb fitting for drain line.
Be sure to use a hose clamp to
secure the line.
5. Connect the drain hose to the valve and secure it with a hose clamp. Run the drain
hose to the nearest laundry tub or floor drain. This can be ran up overhead or down
along the floor. Drain hose should be a minimum of 1/2”. If running the drain line more
than 20 ft linear, it is recommended to increase the hose size to 3/4” and be sure there
is no sags and a “drop” in the pip all the way to the drain destination. A DIRECT CON-
NECTION INTO A WASTE DRAIN IS NOT RECOMMENDED. A PHYSICAL AIR GAP
OF AT LEAST 1.5” SHOULD BE USED TO AVOID BACTERIA AND WASTEWATER
TRAVELLING BACK THROUGH THE DRAIN LINE INTO THE SOFTENER.
Be sure to secure the drain line. The softener will drain with force and it should
be secured to prevent a leak. Hose clamps should be used to secure the drain
line at the connection points. Drain lines should be installed with the least
amount of back pressure possible.
Installation Instructions

13
6. Connect the brine line to the control valve by removing the nut on the control valve and
sliding it on the brine line. Then install plastic sleeve on the brine line. Push the brass
tube stiffener in the brine line. Install the cone shaped screen in the brass tube stiffener.
Push the brine line in the brass fitting on the control valve until it stops. Then push the nut
down on the fitting and tighten it hand tight. Use channel locks to tighten the nut an addi-
tional 1/2 to 1 full turn.
Installation Instructions

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Installation Instructions
7. Now connect the brine line to the brine tank . Remove the cap on the white brine well in
the tank and push the brine line through the hole in the side of the tank and brine well.
8.Remove the nut and sleeves from the brine safety valve in the brine well. BE CAREFUL
not to drop the sleeves in the tank. Install the nut on the brine line first.
9.Install the “split” sleeve on the brine line with the tapered part facing the nut.

15
Installation Instructions
10.Now slide the “shoulder” sleeve on the brine line with the larger diameter “shoulder” fac-
ing the brine nut.
11.Be sure the tube stiffener is in place. It may be brass or plastic, either can be used.
Push the brine line in the elbow on the brine safety valve in the brine well until it stops.
Tighten the nut hand tight then turn it another 1/2 to 1 full turn with channel locks.
12.Pour in at least two bags of salt and 5 gallons of clean water.

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Installation Instructions
13.Place the unit in the bypass position (see below). Slowly turn on the main water supply.
At the nearest cold treated water tap nearby remove the faucet screen, open the faucet
and let water run a few minutes or until the system is free of any air or foreign material
resulting from the plumbing work.
14.Make sure there are no leaks in the plumbing system before proceeding. Close the wa-
ter tap when water runs clear.
15.Open the brine tank lid and add 5 gallons of water to the brine tank. Add a minimum of
80lbs of salt to the brine tank.
16.Proceed to start up instructions.
Note: The unit is not ready for service until you complete the start-up instructions.
BYPASS POSITION SERVICE POSITION

17
System Start-Up
Key Pad Configuration
“Settings” This function is to enter the programing mode
required at the time of installation. This button
serves as the “Save” button.
“Cycle”
(Triangle Arrows)
This function is to initiate a regeneration. This
button also unlocks each parameter to be
changed in the programming mode.
DOWN / UP Increase or decrease the value of the settings
while in the programming mode.
IMMEDIATE REGENERATION
To start an immediate regeneration, press
and hold the “Cycle” button. Button for 3-5
seconds. The valve will start an immediate
regeneration.
DELAYED REGENERATION
To queue a delayed regeneration push and
release the “Cycle” button. The on screen
water spigot will be flashing. The flashing
spigot indicates a regeneration queued for
next programmed. regeneration times.
Manual Regeneration (Step / Cycle Valve)
Flow Meter Indicator
Time of Day
Status
Volume Remaining
Regeneration Mode
11:30
1000 GAL

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Start-up Instructions
1. Plug the power transformer into an ap-
proved power source. Connect the power
cord to the valve.
2. When power is supplied to the control, the
screen will display the time of day, gallons
remaining and the mode. Press and hold
the “Cycle” button. The valve will display
“GOTO BW” and will continue to move until
it reaches the backwash system.
3. Once the valve is in the backwash (BW)
cycle the display will show a time value
(10), open the inlet on the bypass valve
slowly and allow water to enter the unit. Air
from the tank will begin to push out of the
control valve drain. Allow all air to escape
from the unit before turning the bypass ful-
ly open. If there is a large “knocking”
sound, the water is being fed too quickly
and should be slowed. Once there is a
steady stream of water coming from the
system drain with no air coming out, allow
water to run to drain for 3-4 minutes or un-
til all media/resin fines are washed out of
the softener which is indicated by clear wa-
ter in the drain hose.
4. When the backwash cycle is complete, the
valve will advance to the brine draw (BD)
position. Once the valve reaches the BD
cycle, push and release the “Cycle” button.
The display will show “GOTO RR” (Rapid
Rinse). Once the valve reaches the rinse
cycle, allow the water to run for the entire
rinse cycle.
5. When the rinse cycle is complete, the
valve will advance to the “BF” position.
Once in the brine fill position, check that
the control valve is pushing water into the
brine tank (remove brine well cap to con-
firm that the water level is rising in the
brine tank). Allow the valve to refill for the
full amount of time as displayed on the
screen to insure a proper brine solution for
the next regeneration.
6. When the refill cycle is complete, the valve
will automatically advance to the SERVICE
position. Open the outlet valve on the by-
pass, then open the nearest treated water
spigot or faucet (remove faucet screen to
prevent clogging) and allow the water to
run until clear, close the tap and replace
the faucet screen.
7. Program unit.
System Start-Up

19
Master Programming
1 1 : 3 0
S E T - I T I M E
Press Simultaneously
Flashing
Flashing
Flashing
Default setting 12:00 (24 hours)
Press Setting Button and Up Button
simultaneously to enter into Programing
Mode.
Press Up or Down buttons
to change hours.
Press the Settings Button
to accept and continue.
1 1 : 3 0
1 1 : 3 0
Press Up or Down buttons
to change minutes.
Press the Settings Button
to accept and continue.
First Step-Setting Time of Day
Set the hour
Set the Minutes

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Master Programming
1 1 : 3 0
S E T - 2 T Y P E
Flashing
Flashing
Flashing
Default setting is “Timer”
Timer
This mode will
Not show water
capacity options.
Press Up or Down buttons
to change minutes.
Press the Settings Button
to accept and continue.
Second Step - Setting the Regeneration Mode
Flashing
Choose Between Time, Meter Immediate or Meter Delayed
Meter immediately
Meter Delay
1 1 : 3 0
T y p e - T
1 1 : 3 0
T y p e - m
1 1 : 3 0
T y p e - TM