USA Trains FEF-3 User manual

UNION PACIFIC “FEF-3”
4-8-4 NORTHERN CLASS
STEAM LOCOMOTIVE
OWNERS MANUAL
1:29 Scale
USA TRAINS
662 CROSS STREET
MALDEN, MA 02148
USA
www.usatrains.com

Dear Customer,
Congratulations on your purchase of the world’s
largest die-cast FEF-3 Northern steam locomotive.
The Engineering and Design staff at USA Trains
has spent many hours reviewing blueprints
and developing a steam locomotive that looks
authentic and will provide you with many hours
of operating enjoyment. We believe that our
customers deserve the high level of detail of this die-cast model and
strive every day to provide you with the latest technologies that give more
“realism” at a reasonable price. This locomotive will enhance the
appearance of any modeler’s railroad.
Please read the following instructions which will help you understand
and operate the numerous features of this locomotive.
Happy Railroading
USA TRAINS
A total of 45 FEF Northern Class locomotives were built at the Alco
shops between 1937 and 1944. The order consisted of 20 FEF-1’s in 1937,
15 FEF-2’s in 1939, and 10 FEF-3’s in 1944.
After WWII coal supplies were affected by a series of strikes. In order
to safeguard operations, Union Pacific converted the 800’s to oil burning
and a 6,000 U.S. gallon tank was fitted in the coal bunker.
These were the last steam locomotives delivered for the Union
Pacific. The 844 is the last of the FEF-3 Class and is the longest continuously
operating 4-8-4 locomotive in the world. It is the only locomotive never
retired by a Class 1 Railroad.
It is stated that the Union Pacific FEF Series were designed to safely
operate at 120mph (190 km/h). “No one really knows how fast the final 4-8-4
could go.”
The accurate reproduction of this locomotive in its original body
style by USA Trains will allow the modeler to have an authentic FEF-3
Northern operating on their model railroad.
HISTORY OF THE UP FEF-3 4-8-4 NORTHERN CLASS LOCOMOTIVE
This USA Trains locomotive is warranted for one year from the date of
purchase against defects in material or workmanship. We will repair or
replace (at our option) the defective part without charge for parts or
labor within one year of the original date of purchase provided the
warranty registration card has been received by USA Trains and
purchased from an authorized USA Trains dealer. This warranty does not
cover items that have been abused or damaged by careless handling
or improper operation such as a train derailment, modification or repair
by non-factory technicians. Parts that “wear out” due to excessive use
are also not covered under warranty. USA Trains reserves the right to
determine “excessive use”. Transportation costs incurred by the customer
are not covered under this warranty.
This locomotive is built with pride by USA Trains and is covered by
a limited warranty (See limited warranty below). Please follow these
instructions carefully before sending your locomotive for service:
1. Return locomotive in its original wooden box with the proper foam
inserts and then pack the original box in a proper shipping carton so it is
well protected in shipment. The package must be fully insured and pre-
paid. USA Trains is not responsible for damage or loss during shipment.
2. Include a note explaining the problem and servicing you need
performed. Be sure to include your name, street address, (NO P.O. BOXES
PLEASE) City, State, Country (if outside U.S.A) and zip code along with a
daytime phone number including area code. If the locomotive service is
not covered by warranty, a reasonable service fee will be charged. For
any locomotives to be returned outside the continental U.S.A., please
include $450.00 U.S. currency to cover return postage.
3. For any warranty service include a copy of the invoice from authorized
USA Trains dealer (see limited warranty below).
4. Ship your item to:
USA TRAINS
662 CROSS STREET
MALDEN, MA. 02148
SERVICING
LIMITED ONE YEAR WARRANTY
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FEF-3 Northern Locomotive Features:
• Highly detailed die-cast metal construction
• Factory installed Phoenix Sound system
• “DCC Ready” for easy DCC installation
• Operating smoke stack
• Operating brass whistle that emits smoke when whistle blows
• Steam cylinder smoke
• Delay start feature to allow sound system and smoke unit to operate
before movement of locomotive
• Flashing warning light when whistle blows
• Operating headlight & cab light
• Operating auxiliary Mars light
• Illuminated marker lights
• Hidden front scale coupler that rotates open
• Die-cast drivers with stainless steel rims
• Roller bearing drive axles
• Metal drive rods
• Metal drawbar coupling between locomotive and tender
• Highly detailed metal piping
• Separately cast metal detail parts
• Metal hand rails
• Brass bell
• Detailed builders plate
• Wooden shipping box
FEF-3 Northern Tender Features:
• Highly detailed die-cast metal construction
• Operating back-up light on tender
• Illuminated marker lights
• Separately cast metal parts
• Operating coupler lift bar
• Opening water hatches
• Wooden shipping box
FEATURES
LUBRICATION
Your locomotive was lubricated at the factory and under normal
operating conditions will not need to be lubricated during the first
50 hours of operation. The locomotive has three lubrication points. (See
diagram below)
1. Siderod/valve gear lubrication.
Periodically apply a few drops of light oil such as Hob-e-lube (#HL653) to
each of the pivot points of each siderods. (See diagram below) Also,
apply a light coat of oil to the valve gear so it slides back and forth freely.
2. Axle lubrication.
Two drops of oil should be placed on all eight contact points where
drive wheel axles enter each gearbox. The same should be done for the
locomotive pilot truck and trailing truck axles, as well as the tender truck
axles.
3. Gearbox lubrication.
Under normal operating conditions, the gearbox should be lubricated
after each 100 hours of operation by first removing the screw in the
bottom of the gearbox (see diagram below for location of screw) and
then applying moly grease by Hob-e-lube into the hole. As you apply
grease into the hole, rotate the wheels to spread the grease onto all the gears.
MAINTAINANCE AND LUBRICATION
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Tender
Locomotive
Overall length of Locomotive & Tender is 48 1/2 inches

ON (FULL) MODE
The motor ON (FULL) position allows direct track voltage to the motors. The
locomotive will begin to move on the low voltage range of the power supply.
The sound and smoke units will begin to function after the locomotive is
moving. This mode also allows the motors to operate at the higher
voltage range which in turn will allow the locomotive to run at higher speeds.
POWER REQUIREMENTS
The locomotive is designed to operate on direct current (DC) with outputs
of 0-24 volts. DO NOT EXCEED 24 VOLTS DC.
CONTROL SWITCHES
The locomotive contains individual ON/OFF switches to control the
motors, lights, and smoke generators. The control switches are located
under the roof hatches on side directly forward of the cab. (See photo 1)
MOTOR SWITCH
The firemans side hatch contains a 3 position switch to control the motors
(center OFF, one side for ON (FULL) and the opposite side for DCC
(DELAY) mode.
DCC (DELAY) MODE
The locomotive is equipped with a “delay feature”. In the DCC mode
position the delay feature is activated. This allows the sound and smoke
units to start up before the locomotive begins to move. The loco begins to
move slowly at approximately 8 volts. At this point the sound and smoke
units are fully activated. The locomotive begins to move progressively
faster as the voltage is turned up higher. The locomotive is DCC ready. In
order to install a decoder you must remove the delay feature circuit.
There are four terminal screws that need to be released in order to
remove the four wires connecting the delay feature (see wiring diagram
in Phoenix sound instructions manual). You are now ready to install a
decoder of your choice to the locomotive. The circuit will allow the
decoder to operate the motors and lights only. The sound and smoke
units are connected to track power directly.
OPERATION OPERATION
CONTROL SWITCHES
Your locomotive is equipped with a Phoenix sound system from the
factory. The locomotive contains a momentary toggle switch (see digram
on page 4) to increase/decrease the volume. To turn off the sound simply
toggle the volume off. There is also a computer interface inside the body
which allows you to customize your train sounds. You will have to remove
the boiler shell to access the interface jack. Please refer to the Phoenix
Sound owners manual for more information.
WHISTLE AND BELL OPERATION
The whistle and bell are activated by magnetic reed switches which are
triggered by magnets placed along your track. These reed switches are
located on the bottom of the locomotive. Magnets must be positioned
inside the two rails of your track to line up with these reed switches to
activate the bell or whistle. The whistle can also be activated by fluctuating
the track voltage which will cause the whistle to blow.
STEAM SOUNDS
The sound of steam is automatically turned on upon movement of the
locomotive and is synchronized to the axle rotation of the drive wheels.
For complete operating instructions and additional features, please refer
to the Phoenix Sound handbook provided with your locomotive.
PHOENIX SOUND SYSTEM
SMOKE GENERATOR SWITCH
The locomotive is equipped with three fan driven smoke generators that
produce steam exhaust synchronized to the axle rotation of the driving
wheels, whistle smoke when the whistle blows and steam cylinder smoke.
The smoke generator requires periodic addition of smoke fluid in order to
operate properly. To add smoke fluid, add approximately 40 drops of USA
Trains smoke fluid (part number R50001) into smoke stack. Remember less
is better - do not overfill the smoke unit and promptly wipe up any excess
smoke fluid that may have spilled onto any painted surfaces. You can
now begin operation. Smoke production will begin when the fluid
becomes heated. It may take longer to generate the smoke if the unit is
full. When the smoke chamber is empty, the smoke unit will shut down
automatically until more fluid is added. The ON switch position allows
operation of all 3 smoke generator fans. The CYL OFF shuts off the cylinder
smoke only allowing the steam exhaust and whistle smoke to operate.
CAUTION! To prevent smoke generator burnout and to extend its life,
never run the locomotive without smoke fluid in the smoke generator. If
no smoke fluid is in the smoke generator, switch the smoke switch to the
“OFF” position.
Photo 1
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FOR SLOW SPEED OPERATION ONLY-DO NOT EXCEED 24 VOLTS DC.
FOR NORMAL SPEED OPERATION ONLY-DO NOT EXCEED 24 VOLTS DC.