Utax P-4532DN User manual

SERVICE
MANUAL
Monochrome Printer
P-4532DN
P-5032DN
P-5532DN
CA-3100
PB-325
PF-3100 / PF-3110
PT-320

Rev.: 4.0
Date: 16-11-2020
2TP_SMKDC_ENG_40
Vertraulich!
Ausschließlich zum internen Gebrauch für autorisierte Fachhändler. Weitergabe an
Dritte - auch auszugsweise - untersagt.
Confidential!
For internal use by authorized Dealers only. Distribution or disclosure in full or in part to
non-authorized third parties is prohibited.

[CONFIDENTIAL]
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES
ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for
details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT.
METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.
Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux
de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.

[CONFIDENTIAL]
Notation of products in the manual
For the purpose of this service manual, products are identified by print speed at A4.
改訂履歴
Product name Print
speed
100 V 120 V 220-240 V Australia
Japan only 60 ppm ○-- -
P-5532DN 55 ppm - ○○ ○
P-5032DN 50 ppm - ○○ ○
P-4532DN 45 ppm ○○ ○ ○

[CONFIDENTIAL]
Revision history
Revision Date Pages Revised contents
1 May 15, 2019 Page 4-28 Add important information
2 June 14, 2019 Page 7-44 Add: F60X
3 July 21, 2020 Page 6-22 Add: Write data
4 October 29, 2020 Page 9-3 Correction: Delete Sleep timer [0: OFF]

[CONFIDENTIAL]
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their
customers, their machines as well as themselves during maintenance activities. Service personnel are advised to
read this booklet carefully to familiarize themselves with the warnings and precautions described here before
engaging in maintenance activities.

[CONFIDENTIAL]
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and to prevent
damage to their property. These symbols are described below:
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown
inside the symbol.
General warning. Warning of risk of electric shock. Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action. Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required. Remove the power plug from the wall outlet.
「Always ground the copier.
1. Installation Precautions
WARNING
CAUTION
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
●Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet:
they may cause fire or electric shock. When using an extension cable, always check that it is adequate for
the rated current.
●Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric
shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric
shock. Never connect the ground cable to any of the following:
• gas pipes
• lightning rods
• ground cables for telephone lines
• water pipes or faucets not approved by the proper authorities
●Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury.
●Do not install the copier in a humid or dusty place. This may cause fire or electric shock.
●Do not install the copier near a radiator, heater, other heat source or near flammable material. This may
cause fire.
●Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as
possible. Insufficient ventilation may cause heat buildup and poor copying performance.

[CONFIDENTIAL]
2.Precautions for Maintenance
WARNING
CAUTION
●Always handle the machine by the correct locations when moving it.
●Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause the copier
to move unexpectedly or topple, leading to injury.
●Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested,
drink a lot of water to dilute it in the stomach and obtain medical attention immediately.
If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical attention.
●Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook.
●Always remove the power plug from the wall outlet before starting machine disassembly.
●Always follow the procedures for maintenance described in the service manual and other related brochures.
●Under no circumstances attempt to bypass or disable safety features including safety mechanisms and
protective circuits.
●Always use parts having the correct specifications.
●Always use the thermostat or thermal fuse specified in the service manual or other related brochure when
replacing them. Using a piece of wire, for example, could lead to fire or other serious accident.
●When the service manual or other serious brochure specifies a distance or gap for installation of a part,
always use the correct scale and measure carefully.
●Always check that the copier is correctly connected to an outlet with a ground connection.
●Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty,
clean it to remove the risk of fire or electric shock.
●Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage
eyesight.
●Handle the charger sections with care. They are charged to high potentials and may cause electric shock if
handled improperly.
●Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured
so they will not be caught in rotating sections.
●Use utmost caution when working on a powered machine. Keep away from chains and belts.

[CONFIDENTIAL]
●Handle the fixing section with care to avoid burns as it can be extremely hot.
●Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally
high temperatures.
●Do not remove the ozone filter, if any, from the copier except for routine replacement.
●Do not pull on the AC power cord or connector wires on high-voltage components when removing them;
always hold the plug itself.
●Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover
or other appropriate item.
●Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks.
●Remove toner completely from electronic components.
●Run wire harnesses carefully so that wires will not be trapped or damaged.
●After maintenance, always check that all the parts, screws, connectors and wires that were removed, have
been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing
screws.
●Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary.
●Handle greases and solvents with care by following the instructions below: ......................................
• Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
• Ventilate the room well while using grease or solvents.
• Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
• Always wash hands afterwards.
●Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a
furnace, etc.
●Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately.

[CONFIDENTIAL]
3.Miscellaneous
WARNING
●Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified
refiner; it may generate toxic gas.
●Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock might occur.

Contents [CONFIDENTIAL]
1 Specifications ................................................................................................ 1-1
1 - 1 Specifications............................................................................................................................................ 1-1
(1) Machine .................................................................................................................................................... 1-1
(2) Printer FunctionsItem................................................................................................................................ 1-3
(3) Option ....................................................................................................................................................... 1-4
(3-1)Paper Feeder (500-sheet) (Option) （PF-3110）............................................................................... 1-4
(3-2)Bulk Paper Feeder (2000-sheet) (Option) （PF-3100）..................................................................... 1-5
(3-3)Printer base Attachment (PB-325) ................................................................................................... 1-5
1 - 2 Parts names.............................................................................................................................................. 1-6
(1) Machine Exterior....................................................................................................................................... 1-6
(2) Connectors/Interior ................................................................................................................................... 1-7
(3) With Optional Equipments Attached ......................................................................................................... 1-8
(4) Operation Panel Keys ............................................................................................................................... 1-9
1 - 3 Parts names (Option).............................................................................................................................. 1-10
(1) PF-3110 .................................................................................................................................................. 1-10
(2) PF-3100 .................................................................................................................................................. 1-10
1 - 4 Overview of Optional Equipment ............................................................................................................ 1-12
(1) Card Authentication Kit(B) "Card Authentication Kit" .............................................................................. 1-12
(2) )PF-3110 "Paper Feeder (500-sheet x1)" ............................................................................................... 1-13
(3) CA-3100 "Castor kit" ............................................................................................................................... 1-13
(4) "Expansion Memory"............................................................................................................................... 1-13
(5) "SD/SDHC Memory Card" ...................................................................................................................... 1-13
(6) HD-6/HD-7 "SSD" ................................................................................................................................... 1-13
(7) IB-50 "Network Interface Kit" .................................................................................................................. 1-13
(8) IB-51 "Wireless Network Interface Kit".................................................................................................... 1-13
(9) Parallel Interface Kit (IB-32B) ................................................................................................................. 1-13
(10) PT-320 "Rear Tray" (55 ppm model only)............................................................................................... 1-13
(11) Wireless Network Interface Kit (IB-36).................................................................................................... 1-13
(12) PF-3100 Bulk Paper Feeder ................................................................................................................... 1-13
(13) UG-33 "ThinPrint Option"........................................................................................................................ 1-13
(14) USB Keyboard "USB Keyboard"............................................................................................................. 1-14
2 Installation ..................................................................................................... 2-1
2 - 1 Environment.............................................................................................................................................. 2-1
2 - 2 Installing the main unit .............................................................................................................................. 2-2
(1) Unpacking and checking bundled items ................................................................................................... 2-2
(2) Setup of a toner container ........................................................................................................................ 2-4
(3) Installing the waste toner box ................................................................................................................... 2-6
(4) Connecting the cable ................................................................................................................................ 2-7
(4-1)Connecting LAN Cable ..................................................................................................................... 2-7
(4-2)Connecting at USB ........................................................................................................................... 2-7
(5) Loading Paper .......................................................................................................................................... 2-8
(5-1)Precaution for Loading Paper .......................................................................................................... 2-8
(5-2)Set paper in the cassette ................................................................................................................. 2-9
(6) Connecting the Power Cable .................................................................................................................. 2-11
(7) Power On................................................................................................................................................ 2-12
(8) Default Setting ........................................................................................................................................ 2-12
(8-1)Setting Date and Time ................................................................................................................... 2-13
(8-2)Network Setup ................................................................................................................................ 2-14
(8-3)Specifying Paper Size and Media Type ......................................................................................... 2-16
(9) Setting altitude adjustment ..................................................................................................................... 2-18
(10) Printout the status page.......................................................................................................................... 2-19
(11) Completion of the machine installation ................................................................................................... 2-19
2 - 3 Installing the optional devices................................................................................................................. 2-20
(1) Unpacking and checking bundled items ................................................................................................. 2-20
(2) Optional unit installation.......................................................................................................................... 2-20
2 - 4 Installing the optional parts ..................................................................................................................... 2-21
(1) Expansion memory ................................................................................................................................. 2-21
(2) SD/SDHC Memory Card ......................................................................................................................... 2-23