UYAR VisionLine RWC 2.0 User manual

Operating instructions
VisionLine RWC 2.0
VisionLine EAC 2.0
VisionLine EC 2.0

Operating instructions VisionLine
Table of contents
Notes on symbols and markings ........................................................................................................... 3
Preface............................................................................................................................................................. 4
Illustration of the EC declaration of conformity VisionLine ......................................................... 5
1 Introduction ........................................................................................................................................... 7
1.1 Liability .......................................................................................................................................... 7
1.2 Warranty........................................................................................................................................ 7
1.3 Return and handling................................................................................................................. 8
2 Description of the camera system.................................................................................................. 8
2.1 Intendend use............................................................................................................................. 8
2.2 Structure of the camera systems........................................................................................10
3 Installation ............................................................................................................................................12
3.1 Before Installation....................................................................................................................12
1.1 Mechanical installation..........................................................................................................12
3.2 Mechanical installation..........................................................................................................13
3.3 Flying connection....................................................................................................................17
3.4 Electrical installation ..............................................................................................................18
3.5 Pneumatic installation ...........................................................................................................20
4 Operation ..............................................................................................................................................21
4.1 Commisioning ..........................................................................................................................21
4.2 Control.........................................................................................................................................22
4.3 Maintenance / Servicing .......................................................................................................23
4.4 Error diagnostics ......................................................................................................................26
4.5 Decomissioning / Disposal...................................................................................................27
5 Appendix...............................................................................................................................................27

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Operating instructions VisionLine 2.0 camera systems
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Notes on symbols and markings
This operating manual uses symbols and images to help you understand how to use the product safely
and to warn you of potential hazards due to incorrect connection, mounting, selection and operation. It
is important that you know the meaning of the notes to this manual exactly in order to use this camera
system correctly.
HAZARD
This hazard note indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
This hazard note indicates a potentially hazardous situation which, if not avoided, may
result in death or a serious injury.
CAUTION
This hazard note indicates a potentially hazardous situation which, if not observed, may
result in minor or moderate injuries.
NOTICE
This notice indicates possible damage to property or a process of special interest / import-
ance that may arise if the safety measures are not followed.

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Operating instructions VisionLine 2.0 camera systems
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Preface
NOTICE
Read these operating instructions carefully to gain a thorough understanding of the ca-
mera system and its operation and maintenance. Only use the device in accordance with
this manual to avoid personal injury or property damage. Do not operate the device on
the basis of assumptions. Have the operating instructions available at the site of operation
of the camera system and consult it if you doubt the execution of any procedure. The ma-
nufacturer assumes no liability for problems caused by non-observance of these operating
instructions.
Costumer service
UYAR GmbH & Co. KG
Carl-Bosch-Straße 6
33790 Halle (Westf.)
Germany
Tel.: [phone] / 97 180 - 0
Fax: [phone] / 97 180 - 29
E-Mail: [email protected]
Homepage: www.uyarvision.de/en
Operating instructions
©2023 UYAR GmbH & Co. KG
Copyright of the operating instructions
The copyright to this manual remains with the UYAR GmbH & Co. KG. These operating
instructions are intended for the operating personnel. It contains rules and drawings of a technical
nature which are not allowed, neither as a whole nor in part, to be reproduced, distributed or
exploited for the purposes of competition without authorization or communicated to others.
Illustration of the EC declaration of conformity VisionLine

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Operating instructions VisionLine 2.0 camera systems
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1 Introduction
The models of the VisionLine series are camera systems for visual process monitoring of wet and dry
areas. The camera used provides a high-resolution image that allows the user to monitor processes in
real time.
1.1 Liability
The removal of defects is only authorized by expert personnel of the manufacturer. The liability of the
manufacturer is limited to damage caused by normal use.
Violations
■against the safety instructions,
■against the notes of special hazards,
■against the prohibition of unauthorized modications and changes and
■against the use of components and spare-parts that are not approved by the manufacturer
exclude the liability of the manufacturer for consequences. In these cases the liability is transferred to
the operator. UYAR GmbH & Co. KG will charge the operator for any resulting repairs.
The manufacturer is not liable for any accidental loss resulting through thedue to use or non-use of this
product, such as loss of business incomesprots.
1.2 Warranty
The operator of the camera system is not allowed to not make any changes or modications without
our permission.
The used spare parts must be approved by us. This is guaranteed only with original spare parts from the
valid spare parts list.
Please contact us directly for possible warranty claims. The warranty for the camera system and acces-
sories is limited to a period of 12 months from the date of the delivery note. The warranty can only be
claimed in conjunction with the proof of purchase.
Defects covered by the warranty will be remedied within the scope of these warranty conditions. If the
warranty claim is valid, we will repair or replace it. The decision on where the service is provided or made
available is up to us. The above warranty is exclusive and supersedes all other written, oral or indirect
warranties. For the product, it represents the only claim of the buyer and the only liability on our part.
Through performed warranty repairs, the original warranty period of the device is not extended.
During a warranty repair, we do not provide a replacement device. The sender is liable for transport
damages and losses that occur during the return to us.
We reserve the right to make technical changes for the purpose of product improvements or the techni-
cal progress.

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1.3 Return and handling
Any warranty claim must be asserted during the warranty period and received by us in a timely manner.
If a product needs to be sent in for repair and/or adjustment, our consent is required beforehand (Pho-
ne: +49 (0) 5201/97 180 - 0).
Any material sent in for inspection and/or warranty repair should be insured for the means of transport
specied by us.
If a warranty claim exists, please indicate the serial number of the camera system. The general
responsibility for determining the cause and nature of an error and the nal decision on it, is in any
case, exclusively with us.
Serial number VisionLine RWC Serial number VisionLine EAC / EC
2 Description of the camera system
2.1 Intendend use
Camera system VisionLine RWC 2.0 and VisionLine EAC 2.0
In machine tools, coolants are used to reduce heat during the production process. The coolant is slung
away by the rotation of the tool or the part and adheres to walls and windows of the machine interior,
whereby the view of the operator is aected.
The UYAR camera systems of the RWC and EAC series are mounted inside the working area of a
machine tool. The rotating special pane of glass in the VisionLine RWC throws both the impinging
coolant and the chips away to the outside and thus out of sight. With the VisionLine EAC, this function
is performed by an air curtain generated by compressed air in front of the pane. The view of the
production process is clear.

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Operating instructions VisionLine 2.0 camera systems
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VisionLine EC 2.0
Thanks to the well-sealed housing with IP67 standard, the VisionLine EC models can be used wherever
conventional cameras fail after a short time. The housing of the VisionLine EC is not only dust- and
waterproof: All seals are also resistant to oils and cooling lubricants.
NOTICE
The coolant jet must not be directed at the camera system. The device must not be ope-
rated completely or partially under water, coolant or other liquids.

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2.2 Structure of the camera systems
2.2.1 VisionLine RWC 2.0
2.2.2 VisionLine EAC 2.0

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2.2.3 VisionLine EC 2.0
2.2.4 Hinge
Hinge
external ball joint

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3 Installation
The installation of our camera systems is generally uncomplicated, but must be done exactly according
to the installation instructions listed in the following chapters.
The installation of the camera and the electrical installation is only permitted by qualied personnel.
These installation instructions include the standard installation for industrial processing machines. Ho-
wever, depending on the type of construction or the type of system another mounting style can be
more appropriate. If you have any questions, please contact us directly:
UYAR GmbH & Co. KG
Carl-Bosch-Straße 6
33790 Halle (Westf.)
Germany
Phone: [phone] - 97 180 - 0
3.1 Before Installation
WARNING
The system to be equipped must be switched o by qualied personnel and secured
against being switched on again. Infringement may result in injury.
CAUTION
When working in the workspace, there is a risk of injury from edges. Wear suitable pro-
tective equipment!
First determine a suitable position for the camera system taking into account the following points:
■The camera must be located outside possible collision areas,
■The process to be observed must be optimally visible,
■The coolant jet must not be directed at the camera system,
■The position of the camera system should be determined in such a way that there is enough hose
left outside the machine to be able to position the ying connection in a meaningful and acces-
sible manner.
A suitable and user-friendly mounting position should also be found for the monitor.
For smaller screens up to 22“ screen diagonal, the mounting above the HMI panel of the machine tool is
recommended. Depending on the application a dierent position may be more appropriate.

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3.2 Mechanical installation
■The following installation instructions are equally valid for the VisionLine RWC, EAC and EC
models. The respective installation instructions can be found in one of the following chapters,
depending on your camera:
■3.2.2 Installation of the wall mount
For installation instructions on how to use the optional wall bushing, please refer to the chapter
■3.2.3 Installation of the wall bushing„assembly seal“
3.2.1 Installation of the camera
1. Camera
2. External ball joint
3. Wall bushing „assembly seal“
4. Tight cable gland
5. Flying connection consisting of:
■compressed air adapter Ø6mm
■M12, 5-pin connector, A-coded
■HDMI adapter (HDMI repeater)

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3.2.2 Installation of the wall mount
1. Counter-sunk screw
2. Washer
3. Machine wall
4. O-ring
5. External ball joint
If you have not purchased a magnetic holder for your camera system, a Ø8.2mm hole is required at the
position specied in Chapter 3.1. Here the camera is attached to the external ball joint (incl. O-ring)
with washer and countersunk screw (included in delivery) according to the above exploded view.

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3.2.3 Installation of the wall bushing„assembly seal“
If the camera is positioned, a suitable position for the wall duct of the hose package must be found.
Ideally, this should be freely accessible. The position should also be determined in such a way
that there is enough hose left outside the machine to be able to position the ying connection in a
meaningful and accessible manner.
1. Machine wall
At the position just determined, a Ø42mm hole is required in the machine wall (pos. 1). This should
preferably be inserted into the machine wall using a step drill or a sheet metal punch. The maximum
machine wall thickness must not exceed 3.2mm. Make sure that the contact surfaces on both sides
are free of burrs and dirt so that the assembly seal seals properly.

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1. Machine wall
2. Assembly seal
Guide the hose package with the attached assembly seal (pos. 2) from the interior of the machine
through the hole in the machine wall. The hose package must be aligned with the connections so that
there is an optimal hose and cable routing.
1. machine wall
2. assembly seal
Press the assembly seal (pos. 2) into the machine wall (pos. 1). Optimal t as shown below.

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3.3 Flying connection
1. M12, 5-pin connector, A-coded
2. HDMI adapter (HDMI repeater)
3. Compressed air adapter Ø6mm
4. Cable gland with TPE sealing
insert
The standardized M12, A-coded 5-pin connector (pos. 1) is for the power supply of the camera system.
Data of the camera side installed M12 connector:
The appropriate circuit diagram can be found in the chapter:
■3.4.1 Electrical connection diagram of the model VisionLine RWC 2.0 - 24V
■3.4.2 Electrical connection diagram of the models VisionLine EAC 2.0 / EC 2.0 - 24V
HDMI (pos. 2) is used for signal transmission. An HDMI repeater (signal amplier up to 20m) serves as a
connecting bridge, which must be connected with the HDMI cable type A connector.
With the compressed air adapter (pos. 3) pneumatic hoses can be connected with an outside diameter
of Ø6mm.

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3.4 Electrical installation
HAZARD
The electrical installation is only permitted by a qualied electrician. Danger due to elec-
tric currents!
Please note the dierent information on the power connection for the VisionLine RWC and VisionLine
EAC / EC models!
3.4.1 Electrical connection diagram of the VisionLine RWC 2.0 - 24V

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3.4.2 Electrical connection diagram of the VisionLine EAC 2.0 / EC 2.0 - 24V

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3.5 Pneumatic installation
CAUTION
Make sure that the system is not under pressure before starting to work! Risk of injury!
Notice for the Model VisionLine EC:
Since the VisionLine EC model does not need to be supplied with compressed air, a blanking plug is
located in the compressed air inlet of the control box when delivered. This is not allowed to be removed,
otherwise there is a danger of liquid entering the control box.
Mount the air service unit in a suitable place. This must be chosen so that:
■the pressure gauge (pos.1) of the air service unit is always visible,
■the pressure regulator (pos.2) of the air service unit is freely accessible and movable,
■all pneumatic lines are not kinked, crushed or otherwise restricted in their function.
1. Pressure gauge
2. Pressure regulator
3. Air service unit input
4. Air service unit output
5. Coarse lter (5 micrometer)
6. Fine lter (>0,3 micrometer)
7. Super ne lter (>0,01 micrometer)
8. Mounting brackets
Connect the output side (pos.4) of the air service unit to the control box via a standard pneumatic hose,
type PA6.
Connect the input side (pos.3) of the air service unit to your in-house compressed air network with a
standard pneumatic hose.

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4 Operation
The camera system is designed for continuous operation and can therefore remain switched on conti-
nuously.
NOTICE
During the operation of the machine, it is not allowed to interrupt the compressed air
supply (1 bar) of the camera systems VisionLine RWC and VisionLine EAC.
4.1 Commisioning
CAUTION
Commissioning is only authorized by qualied personnel. During commissioning there is
a risk of starting or rotating parts. Avoid contact during the operation.
When the assembly has been successfully completed, commissioning can begin.
■First pressurize the system with compressed air: Set the air service unit via the pressure regulator
so that the pressure gauge shows a pressure of approx. 0.3 to 0.5 bar.
■Make sure that both, the control box and the playback device, are connected to the power supply.
■Connect the control box and a suitable playback device (with the HDMI input) by plugging an
HDMI cable into the appropriate ports of the respective devices. Make sure the HDMI connector
on the control box snaps into place.
■For the RWC and EAC models, connect the Ø6mm compressed air adapter with a compressed air
supply of 1 bar.
■Now switch on the playback device: probably you have to set the signal input to„HDMI“ on themo-
nitor. Instructions for this are provided by the manufacturer of the playback device you are using.
■Now switch on the camera system.
■After powering up the system on the control box, it may take up to 30 seconds before the rst
footage is transferred to your monitor.
Your new UYAR camera system is now ready for use!

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4.2 Control
After the successful commissioning, your camera system is already running in operating mode. Since
our components are designed for continuous operation, you only have to turn o the camera for main-
tenance.
To do this, press the on/o switch on the control box.
Users with an optional operating unit also have the option to deactivate the system using the “Main-
tenance” key-operated switch. In addition, the LED lamps can be switched on and o separately with
the operating unit.
The VisionLine RWC model can be temporarily taken out of service and still remain in the running ma-
chine tool.
■First switch o the camera system as described above.
■Once this has been done, the compressed air supply can also be turned o via the regulator of
the air service unit.
■As soon as the disc no longer rotates and the compressed air supply has been interrupted, it is
absolutely necessary to push the protective cap included in the scope of supply onto the camera
housing from the front.
NOTICE
As soon as the protective cap is removed from the camera housing of VisionLine RWC
and the machine tool is put into operation, it is essential to ensure a constant supply of
compressed air!
Since the VisionLine EAC model does not have a protective cap, a permanent supply of
compressed air is absolutely essential. So do not forget to turn on the compressed air at
the air service unit again to the intended working pressure.