Vélo Electrique Cargo E250 User manual
Date: 1 July 2013 CD 1001
Issue: 1.0 Vélo Cargo Owner’s Manual Page 1 of 34
Vélo Cargo E250
Owner’s Manual
Operation
Maintenance
Vélo Electrique Ltd
Poole
Dorset, UK
Web: www.veloelectrique.co.uk
E: info@veloelectrique.co.uk
Velo Electrique®and Velo Cargo®are registered trademark ofVelo Electrique Ltd.
© Vélo Electrique, 2013
Date: 1 July 2013 CD 1001
Issue: 1.0 Vélo Cargo Owner’s Manual Page 2 of 34
Table of amendments
Issue number Amendment summary Date
1.0 Initial issue 1 July 2013
Date: 1 July 2013 CD 1001
Issue: 1.0 Vélo Cargo Owner’s Manual Page 3 of 34
1Introduction..................................................................................................................................... 5
2Important safety instructions.......................................................................................................... 5
2.1 Disclaimer............................................................................................................................... 5
2.2 Symbols used in this manual ................................................................................................. 5
2.3 General safety instructions..................................................................................................... 6
2.3.1 UK Standards Compliance............................................................................................. 6
2.3.2 European Standards Compliance.................................................................................. 6
2.3.3 Electrical Modifications................................................................................................... 7
2.3.4 Mechanical Modifications............................................................................................... 7
3General description........................................................................................................................ 7
4Specifications................................................................................................................................. 8
4.1 Performance (Speed and Range)........................................................................................ 10
4.2 Performance (Battery Lifespan)........................................................................................... 10
5Operation...................................................................................................................................... 11
5.1 Pre ride safety checks.......................................................................................................... 11
5.1.1 Check the brakes ......................................................................................................... 11
5.1.2 Check the tyres are inflated to the correct pressure.................................................... 11
5.1.3 Adjusting the handlebars.............................................................................................. 11
Removing the battery....................................................................................................................... 12
5.2 Removing and charging the battery..................................................................................... 12
5.2.1 The battery charger...................................................................................................... 12
5.2.2 Turning the battery on and off and removing from the cycle ....................................... 13
5.2.3 Refitting the battery...................................................................................................... 14
5.3 Adjusting the saddle............................................................................................................. 14
5.4 Check all nuts and bolts are secure..................................................................................... 15
5.4.1 Wheelnuts .................................................................................................................... 15
5.4.2 Cargo box pivot bearing nut......................................................................................... 15
6Packing List.................................................................................................................................. 15
6.1 Recommended tools ............................................................................................................ 15
7Riding the Vélo Cargo for the first time........................................................................................ 17
7.1 Pulling off on level ground.................................................................................................... 17
7.2 Pulling off on a hill................................................................................................................ 18
7.2.1 Is the hill too steep???? ............................................................................................... 19
7.3 Cornering.............................................................................................................................. 19
7.3.1 Entering a turn.............................................................................................................. 19
7.3.2 Whilst in a turn.............................................................................................................. 19
7.3.3 Cornering whilst going down hills................................................................................. 19
7.4 Braking ................................................................................................................................. 20
Date: 1 July 2013 CD 1001
Issue: 1.0 Vélo Cargo Owner’s Manual Page 4 of 34
7.5 Parking the Vélo Cargo........................................................................................................ 20
7.6 Locking the Vélo................................................................................................................... 20
7.7 Using the seatbelts............................................................................................................... 20
7.8 Using the rain cover ............................................................................................................. 21
7.9 Removing the seats ............................................................................................................. 21
7.10 General tricycle riding rules.................................................................................................. 22
8Maintenance and inspection ........................................................................................................ 22
8.1 Adjusting and replacing the brakes...................................................................................... 22
8.1.1 To adjust and rebalance the front brakes .................................................................... 23
8.1.2 To adjust the rear brake............................................................................................... 24
8.1.3 Replacing the brake blocks.......................................................................................... 24
8.2 Removing a wheel / replacing the tyres............................................................................... 25
8.2.1 Standard tyre inflation pressures ................................................................................. 26
8.2.2 Removing a front wheel and its tyre............................................................................. 26
8.2.3 Removing the rear wheel and its tyre........................................................................... 26
8.3 Troubleshooting failure in the motor and electronic control system..................................... 28
8.4 Actions in the event of damage to the battery bank............................................................. 28
9Warranty and repair ..................................................................................................................... 28
10 Electrical drawings ................................................................................................................... 29
11 Vélo Cargo logbook.................................................................................................................. 31
12 End user warranty registration card......................................................................................... 32
Date: 1 July 2013 CD 1001
Issue: 1.0 Vélo Cargo Owner’s Manual Page 5 of 34
1 Introduction
Thank you for purchasing a VeloCargo E250 electric power assisted cargo tricycle.
Vélo Électrique cargo bikes are sold as an affordable alternative to the second car or delivery vehicle.
They provide low cost family or cargo transport and come with electric power assistance as standard
to make the navigation of our roads comfortable and safe for the rider and its occupants. The electric
assistance is predominately designed for the safe exit/ pull off from junctions into traffic streams and
for the accent of hills, however it can be used as a gentle assistance to the riders pedal power input
at any time.
Our cycles are assembled in the UK and are manufactured using imported and UK produced
components.
The VeloCargo E250 is essentially a cycle like any other; it shares the same components such as
brakes, gears, chain, seats, wheels and tyres. Like a conventional bicycle its effective and safe
operation will depend on the manner in which it is used and also the necessity for frequent inspection
and maintenance. Furthermore there are safety hazards associated with all cycles and this is why we
ask that you read this entire manual carefully.
2 Important safety instructions
Please read these instructions in their entirety before operating the cycle and save these instructions
for future reference.
WARNING:
Read and save all of these instructions.
2.1 Disclaimer
The information in this manual is believed to be correct and reliable. However Vélo Électrique
assumes no responsibility for inaccuracies and omissions. The user of this information and product
assumes full responsibility and risk.
All specifications are subject to change without notice.
Tricycles, electrical power and battery systems are all capable of causing death or serious injury or
fire if damaged, incorrectly operated, or maintained. If in doubt, ensure that all activities are carried
out by trained and competent personnel.
2.2 Symbols used in this manual
WARNING:
Warning: risk of injury or death – proceed with extreme caution
PROFESSIONAL:
Professional person:highly recommended
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