Val-Tex VIPER QS-1800A User manual

QS-1800A
OPERATING MANUAL
CONTENTS:
- PARTS LIST
- LOADING AND OPERATING THE QS-1800A
- INJECTING MATERIAL IN YOUR VALVE
- PERIODIC MAINTENANCE FOR YOUR PUMP
- HYDRAULIC PUMP PERIODIC MAINTENANCE (EIS 63.107-1)
- HYDRAULIC PUMP REPAIR PARTS SHEET (l2694 Rev. B)
- RETROFIT KIT (NEEDED FOR REPAIR ONLY) (L2695 Rev. A)
- MATERIAL SAFETY DATA SHEET – HYDRAULIC FLUID

Parts list for the QS-1800A
PART NUMBER DESCRIPTION QUANTITY
QS-1801A FRAME 1
P-392FPU103 HYDRAULIC PUMP 1
2016 GREASE HOSE ASSEMBLY 1
CONSISTS OF:
1420 HOSE TEE ADAPTER 1
6G.B. COUPLER 1
1/4" CPLG 1/4X1/4 COUPLING 1
321320 1/4X1/4 STR SWIVEL 1
.25 TEE 1/4" TEE 1
15MGF 15,000 PSI GAUGE 1
GC-250 GAUGE COVER 1
43379 ADAPTER 1/4"X1/2-27 1
20638 6' X 3/8" HP HOSE 1
52752 1/2"-1/2-27 Z SWIVEL 1
1819 HYDRAULIC TUBING 1
PT-1/4 x .375 1/4"NPTx.375 TUBE FITTING 1
PT-3/8 x .375 3/8"NPTx.375 TUBE FITTING 1
2018 GREASE BARREL ASSEMBLY 1
CONSISTS OF:
1407 GREASE BARREL CAP 2
1409-R* GREASE BARREL 1
1410 O-RING 2
1413 HANDLE
TAG METAL TAG
2008 PISTON ASSEMBLY 1
CONSISTS OF:
1408-A CAP SCREW 1
1408-BA COPPER WASHER 1
2008-1 PISTON BODY 1
2008-2 SNAP RING 2
2008-3 RETAINING RING 2
2008-4 UPPER & COVER SEAL 2
SC-14 1/4" NPT FITTING 1
QS-2001A-SG CAP SAFETY GAUGE 1
QS-2001A-PIN ROLL PIN 1
* If you have a QS-1800A-K, get a 1409-R-K barrel

Loading and Operating the QS-1800A
1. Depress "bypass pedal" in release position to ensure pressure is relieved. Confirm there
is no pressure at the sealant hose gauge.
2. Using the handle (1413) supplied, remove sealant barrel cap (1407).
3. Depress and hold "bypass pedal" in release position to allow you to return the piston
assembly.
4. Use the handle (1413) to push piston assembly (2008) to the desired depth.
When less than full capacity is required, use 1 oz. marking on handle.
5. Release foot pedal.
6. Load Val-Tex lube sealant or Valve Flush as required. Remember to remove
cellophane wrapper on sticks.

7.Replace sealant barrel (1407) cap. Tighten with handle (1413) provided.
WARNING: FAILURE TO COMPLY WITH THE FOLLOWING SAFETY PROCEDURE
COULD RESULT IN SERIOUS INJURY: THE SEALANT CAP MUST BE COMPLETELY
SCREWED ONTO THE BARREL BEFORE OPERATING THIS UNIT. THE YELLOW
SAFETY GAUGE MUST BE LIFTED UP AND THE BOTTOM SIDE OF THE TAB MUST
CLEAR THE TOP OF THE CAP.
8. Place foot on the foot pedal. Then remove the handle retainer to allow you to pump the
unit.
SAFE STOP

9. You can now pump the unit with your foot to inject material into the valve.
10. Before removing the coupler from the valve or when the hydraulic pump is not in
use, release the pressure on the hydraulic pump by depressing the foot pedal in "release"
WARNING! If the pump is activated when the sealant barrel cap (1407) is
removed, the piston assembly (2008) can be pumped out of the cylinder.
* Dispose of any expelled material properly.
Injecting Material Into Your Valve
1. The gun is equipped to couple onto a giant buttonhead fitting.
2. Monitor the gauge during pumping to avoid excessive pressure.
3. It takes approximately 11 strokes to inject 1 ounce of material.
Periodic Maintenance For Pump
Refer to the Enerpac instruction sheet EIS 63.107-1 (9/2004) included in this manual for
maintenance requirements on the pump.

1
®
Hydraulic Technology Worldwide
Instruction Sheet
P-392FP
Hydraulic Foot Pump
EIS 63.107-1 09/2004
1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage.
Shipping damage is not covered by warranty. If shipping
damage is found, notify carrier at once. The carrier is
responsible for all repair and replacement costs resulting from
damage in shipment.
SAFETY FIRST
2.0 SAFETY ISSUES
Read all instructions, warnings and cautions
carefully. Follow all safety precautions to
avoid personal injury or property damage
during system operation. Enerpac cannot be responsible for
damage or injury resulting from unsafe product use, lack of
maintenance or incorrect product and/or system operation.
Contact Enerpac when in doubt as to the safety precautions
and operations. If you have never been trained on high-
pressure hydraulic safety, consult your distribution or service
center for a free Enerpac Hydraulic safety course.
Failure to comply with the following cautions and warnings
could cause equipment damage and personal injury.
A CAUTION is used to indicate correct operating or
maintenance procedures and practices to prevent damage to,
or destruction of equipment or other property.
A WARNING indicates a potential danger that requires correct
procedures or practices to avoid personal injury.
A DANGER is only used when your action or lack of action
may cause serious injury or even death.
WARNING: Wear proper personal protective gear
when operating hydraulic equipment.
WARNING: Stay clear of loads supported by
hydraulics. A cylinder, when used as a load lifting
device, should never be used as a load holding
device. After the load has been raised or lowered, it must
always be blocked mechanically.
WARNING: USE ONLY RIGID PIECES TO HOLD
LOADS. Carefully select steel or wood blocks that are
capable of supporting the load. Never use a hydraulic
cylinder as a shim or spacer in any lifting or pressing
application.
DANGER: To avoid personal injury keep hands and
feet away from cylinder and workpiece during
operation.
WARNING: Do not exceed equipment ratings. Never
attempt to lift a load weighing more than the capacity
of the cylinder. Overloading causes equipment failure
and possible personal injury. The cylinders are designed for a
max. pressure of 700 bar [10,000 psi]. Do not connect a jack
or cylinder to a pump with a higher pressure rating.
DANGER: Never set the relief valve to a higher
pressure than the maximum rated pressure of the
pump. Higher settings may result in equipment
damage and/or personal injury. Do not remove relief valve.
WARNING: The system operating pressure must not
exceed the pressure rating of the lowest rated
component in the system. Install pressure gauges in
the system to monitor operating pressure. It is your window to
what is happening in the system.
CAUTION: Avoid damaging hydraulic hose. Avoid
sharp bends and kinks when routing hydraulic hoses.
Using a bent or kinked hose will cause severe back-
pressure. Sharp bends and kinks will internally damage the
hose leading to premature hose failure.
Do not drop heavy objects on hose. A sharp impact
may cause internal damage to hose wire strands.
Applying pressure to a damaged hose may cause it to
rupture.
IMPORTANT: Do not lift hydraulic equipment by the
hoses or swivel couplers. Use the carrying handle or
other means of safe transport.
CAUTION: Keep hydraulic equipment away from
flames and heat. Excessive heat will soften packings
and seals, resulting in fluid leaks. Heat also weakens
hose materials and packings. For optimum performance do
not expose equipment to temperatures of 65 °C [150 °F] or
higher. Protect hoses and cylinders from weld spatter.
DANGER: Do not handle pressurized hoses.
Escaping oil under pressure can penetrate the skin,
causing serious injury. If oil is injected under the skin,
see a doctor immediately.
®
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Index:
English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

2
WARNING: Only use hydraulic cylinders in a coupled
system. Never use a cylinder with unconnected
couplers. If the cylinder becomes extremely
overloaded, components can fail catastrophically causing
severe personal injury.
WARNING: BE SURE SETUP IS STABLE BEFORE
LIFTING LOAD. Cylinders should be placed on a flat
surface that can support the load. Where applicable,
use a cylinder base for added stability. Do not weld or
otherwise modify the cylinder to attach a base or other
support.
Avoid situations where loads are not directly centered
on the cylinder plunger. Off-center loads produce
considerable strain on cylinders and plungers. In
addition, the load may slip or fall, causing potentially
dangerous results.
Distribute the load evenly across the entire saddle
surface. Always use a saddle to protect the plunger.
IMPORTANT: Hydraulic equipment must only be
serviced by a qualified hydraulic technician. For repair
service, contact the Authorized ENERPAC Service
Center in your area. To protect your warranty, use only
ENERPAC oil.
WARNING: Immediately replace worn or damaged
parts by genuine ENERPAC parts. Standard grade
parts will break causing personal injury and property
damage. ENERPAC parts are designed to fit properly and
withstand high loads.
CAUTION: Always use the handle to carry the pump.
Carrying the pump by the hose may damage the hose
and/or the pump.
3.0 DESCRIPTION
The P-392FP is a two-speed pump which can be used to
power single-acting cylinders and tools with an oil capacity up
to 490 cm3. It has an internal pressure relief valve for overload
protection. For dimensions see Figure 1. Figure 2 shows the
specifications of the pump.
WARNING: The P-392FP is operated with a non-
vented reservoir. If the reservoir is subjected to
high pressure, the casing may rupture, causing
personal injury and/or equipment damage. NEVER
attempt to return more oil to the reservoir than it is
capable of holding.
4.0 INSTALLATION
4.1 Connecting the Pump
1. Thread hose into pump outlet. Use 1 1/2 wraps of Teflon tape
(or suitable thread sealant) on hose fitting, leaving the first
complete thread free of tape to ensure that tape does not
shed into hydraulic system, causing damage. Trim loose
ends.
2. Install a pressure gauge in-line from the pump for added
safety and better control.
3. Connect the hose(s) to your cylinder or tool.
NOTE: For single-acting cylinders, connect one hose from
the pump to the cylinder. For double-acting cylinders,
connect two hoses. Connect one hose from the pressure
port of the pump to the pressure port of the cylinder.
Connect another hose from the retract port of the pump to
the retract port of the cylinder.
4.2 Pump Venting
The P-392FP is operated with a non-vented reservoir. If the
reservoir is subjected to high pressure, the casing may
rupture, causing personal injury and/or equipment damage.
NEVER attempt to return more oil to the reservoir than it is
capable of holding.
5.0 OPERATION
5.1 Before Using the Pump
1. Check all system fittings and connections to be sure they
are tight and leak free.
2. Check oil level in reservoir before operating pump. See
paragraph 7.1 "Adding Oil to the Pump" on page 3.
CAUTION: NEVER add extensions to pump handle.
Extensions cause unstable pump operation.
WARNING: In certain situations the pump handle
can "kick back". Always keep your body to the side
of the pump, away from the line of force of the
handle.
NOTE: To reduce handle effort at high pressure, take short
strokes. Maximum leverage is obtained in the last 5° of stroke.
®
187 [7.36"]
52 [2.04"]
3/8"-18NPT
433 [17.05"]
193 [7.60"]
600 mm [23.6 inch]
504 [19.8"]
30 [1.18"]
Release valve
FIGURE 2 - SPECIFICATIONS
Figure 1
Single-
Acting
Usable Oil
Capacity
cm3
[in3]
Used
with
cylinder
Pressure Rating
bar [psi]
Model
Number Oil Displacement per Stroke
cm3 [in3]
Max.
Handle
Effort
kg
[lbs]
Piston
Stroke
mm
[inch]
1st stage 1st stage2nd stage 2nd stage
kg
[lbs]
492
[30]
15
[220]
700
[10,000]
11,26
[.687]
2,47
[.151]
42
[93]
25,4
1.00
7,0
[15.4]
P-392FP

3
5.2 Using Two-Speed Pumps
These pumps provide 2-stage flow. Under no-load, the pump
operates in the high flow first stage for rapid advance. When
the load is contacted, the pump automatically shifts to the
second stage for building pressure.
NOTE: For best performance, operate pump handle at
moderate speed during the high flow first stage. Rapid handle
speed in the first stage will prevent the pump from delivering
full volume of oil.
5.3 Single-Acting Applications with Release Valve
1. Close release valve by turning clockwise, as shown in
Figure 3.
CAUTION: Close release valve finger tight ONLY.
Using tools on release valve can damage it and
cause the pump to malfunction.
2. Operate pump handle to deliver hydraulic power to system.
Pressure will be maintained until release valve is opened.
3. Open release valve (turn counter-clockwise) to release
pressure, allowing oil to flow back to the reservoir.
5.6 Relief Valve Adjustment
All pumps contain a factory set relief valve to prevent over-
pressurization of the system. Lower pressure settings can be
obtained. Contact your Authorized Enerpac Service Center.
6.0 AIR REMOVAL
Removing air from the hydraulic system will help the cylinder to
advance and retract smoothly (see figure 4).
6.1 Pump With Single-Acting Cylinder (A)
1. Vent pump reservoir (for vented pumps only) and close
release valve.
2. Position pump at higher elevation than cylinder.
3. Position cylinder with the plunger end down (up if using pull
cylinder). See Figure 4 below.
4. Operate pump to fully extend the cylinder (retract if using
pull cylinder).
5. Open release valve to retract cylinder (extend if a pull
cylinder). This will force the trapped air to move up to the
pump reservoir.
6. Repeat the above steps as necessary.
7. Add oil if necessary. See paragraph 7.1 (page 3)
8. Return vent/fill cap to operating position.
7.0 MAINTENANCE
Use only Enerpac hydraulic oil with these pumps to promote
long pump life and to protect your warranty. Viton and EPR seal
kits are available for some hand pumps. Contact your Enerpac
representative for more information
7.1 Adding oil to pump
Check oil level regularly.
WARNING: Always add oil with cylinders fully
retracted (extended if pull cylinders) or the system
will contain more oil than the reservoir can hold.
1. Remove vent/fill cap from reservoir.
2. Fill reservoir only to level mark shown on pump.
3. Remove air from system if necessary. See page 6. Recheck
oil level after removing air.
4. Return vent/fill cap to proper position.
NOTE: Non-vented hand pumps require air in the reservoir to
function properly. If the reservoir is completely filled, a vacuum
will form preventing oil from flowing out of the pump.
7.2 Keeping Oil Lines Clean
When coupler halves are disconnected, always screw on dust
caps. Use every precaution to guard unit against entrance of
dirt because foreign matter may cause pump, cylinder, or
valve failure.
7.3 Lubricating the Pump
To extend pump life and improve performance, lubricate the
beam pin (A), cross pin (B), and piston head (C) regularly, using
roller bearing grease. See Figure 5 on page 4.
Release valve
Figure 3
AIR
Figure 4

4
1. Cylinder does not advance,
advances slowly, or advances
in spurts.
1. Oil level in pump reservoir is
low.
2. Release valve open.
3. Loose hydraulic coupler.
4. Load is too heavy.
5. Air trapped in system.
6. Cylinder plunger binding.
1. Add oil according to the Maintenance
instructions on page 3 (paragrapgh 7.1).
2. Close the release valve.
3. Check that all couplers are fully tightened.
4. Do not attempt to lift more than rated tonnage.
5. Remove air according to the instructions on
page 3 (paragraph 6.0).
6. Check for damage to cylinder. Have cylinder
serviced by a qualified hydraulic technician.
1. Leaking connection.
2. Leaking seals.
3. Internal leakage in pump.
1. Check that all connections are tight and leak
free.
2. Locate leak(s) and have equipment serviced by
a qualified hydraulic technician.
3. Have pump serviced by a qualified hydraulic
technician.
3. Cylinder does not retract,
retracts part way, or retracts
more slowly than normal..
1. Release valve closed.
2. Pump reservoir is over-filled.
3. Loose hydraulic coupler.
4. Air trapped in system.
5. Hose internal diameter too
narrow.
6. Cylinder retraction spring
broken or other cylinder
damage.
1. Open release valve.
2. Drain oil level to full mark. See page 3
instructions for adding oil (paragrapg 7.1).
3. Check that all couplers are fully tightened.
4. Remove air according to the instructions on
page 3 (paragraph 6.0).
5. Use larger diameter hydraulic hose.
6. Have cylinder serviced by a qualified hydraulic
technician.
2. Cylinder advances, but does
not hold pressure.
Problem Possible Cause Solution
8.0 TROUBLE SHOOTING
7.4 Changing the Oil
1. Drain all oil and refill with clean Enerpac oil every 12
months. If pump is used in dirty environments, change the
oil more often.
2. Remove vent/fill cap or plug from reservoir.
3. Tilt pump to drain out old oil.
4. Fill reservoir only to level mark shown on pump.
5. Replace the vent/fill cap or plug.
6. Dispose of used oil properly.
8.0 TROUBLESHOOTING GUIDE
The following information is intended as an aid in determining
if a problem exists. For repair service, contact the Authorized
Enerpac Service Center in your area.
A
B+C
Figure 5

®
L2694 Rev. B 10/06 For Date Codes beginning with the Letter "A"
Item 14:
Set relief valve at 700 bar [10,000 psi] max.
Torque to 14-16 Nm [10-12 Ft. lbs]
Item 16:
Set by-pass valve to 14-19 bar [200-275 psi] max.
Torque to 14-16 Nm [10-12 Ft. lbs]
Item 30:
Torque to 20 Nm [15 Ft. lbs]
9113
15 16 43 7
17
36
37
38
39
41
35
1
6 5 13 25 27 10 22 33 34 19 23 21 40
28
29
32
30
26
31
14
12
4
39
Item
24:
Spring
Tab
Position
44
24 42
8
45
18
2
To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil.
Enerpac recommends that all kit components be installed to insure optimum performance of the repaired unit.
Repair Parts heet
P-392FP
700 Bar Foot Pump

Enerpac Worldwide Locations ✦
e-mail:[email protected] ✦ internet:www.enerpac.com
All Enerpac products are guaranteed against defects in workmanship
and materials for as long as you own them. For your nearest
authorized Enerpac Service Center, visit us at www.enerpac.com
Africa
ENERPAC Middle East FZE
P.O. Box 18004
Jebel Ali, Dubai
United Arab Emirates
Tel: [phone]
Fax: [phone]
Australia
Actuant Australia Ltd.
Block V Unit 3
Regents Park Estate
391 Park Road
Regents Park NSW 2143
(P.O. Box 261) Australia
Tel: [phone]
Fax: [phone]
Brazil
Power Packer do Brasil Ltda.
Rua dos Inocentes, 587
04764-050 - Sao Paulo (SP)
Tel: [phone]
Fax: [phone]
Toll Free in Brazil:
Tel: [phone]
[email protected]
Canada
Actuant Canada Corporation
6615 Ordan Drive, Unit 14-15
Mississauga, Ontario L5T 1X2
Tel: [phone]
Fax: [phone]
Toll Free:
Tel: [phone]
Fax: [phone]
Technical Inquiries:
[email protected]
China
Actuant China Ltd.
1F, 269 Fute N. Road
Waigaoqiao Free Trade Zone
Pudong New District
Shanghai, 200 131 China
Tel: [phone]
Fax: [phone]
Actuant China Ltd. (Beijing)
709B Diyang Building
Xin No. 2
Dong San Huan North Rd.
Beijing City
100028 China
Tel: [phone]
Fax: [phone]
Central and Eastern Europe,
Greeche
ENERPAC B.V.
Galvanistraat 115
P.O. Box 8097
6710 AB Ede
The Netherlands
Tel: [phone]
Fax: [phone]
France, Switzerland francophone
ENERPAC
Une division de ACTUANT
France S.A.
B.P. 200, Parc d’Activités
du Moulin de Massy
F-91882 Massy CEDEX France
Tel: [phone]
Fax: [phone]
Germany, Austria, Greece
and Switzerland
ENERPAC GmbH
P.O. Box 300113
D-40401 Düsseldorf
Germany
Tel: [phone]
Fax: [phone]
India
ENERPAC Hydraulics
(India) Pvt. Ltd.
Office No. 9,10 & 11,
Plot No. 56, Monarch Plaza,
Sector 11, C.B.D. Belapur
Navi Mumbai 400614, India
Tel: [phone]
Tel: [phone]
Fax: [phone]
Italy
ENERPAC S.p.A.
Via Canova 4
20094 Corsico (Milano)
Tel: [phone]
Fax: [phone]
Japan
Applied Power Japan Ltd.
Besshochou 85-7
Saitama-shi, Kita-ku,
Saitama 331-0821
Japan
Tel: [phone]
Fax: [phone]
Middle East, Turkey and
Caspian Sea
ENERPAC Middle East FZE
P.O. Box 18004
Jebel Ali, Dubai
United Arab Emirates
Tel: [phone]
Fax: [phone]
Russia and CIS
(excl. Caspian Sea Countries)
Actuant LLC
Admiral Makarov Street 8
125212 Moscow, Russia
Tel: [phone]
Fax: [phone]
Singapore
Actuant Asia Pte. Ltd.
25 Serangoon North Ave. 5
#03-01 Keppel Digihub
Singapore 554914
Thomson Road
P.O. Box 114
Singapore 915704
Tel: [phone]
[phone]
Fax: [phone]
Toll Free: [phone]
Technical Inquiries:
[email protected]
South Korea
Actuant Korea Ltd.
3Ba 717,
Shihwa Industrial Complex
Jungwang-Dong, Shihung-Shi,
Kyunggi-Do
Republic of Korea 429-450
Tel: [phone]
Fax: [phone]
Spain and Portugal
ENERPAC
C/San José Artesano 8
Pol. Ind.
28108 Alcobendas
(Madrid) Spain
Tel: [phone]
Fax: [phone]
The Netherlands, Belgium,
Luxembourg, Sweden,
Denmark, Norway, Finland
and Baltic States
ENERPAC B.V.
Galvanistraat 115
P.O. Box 8097, 6710 AB Ede
The Netherlands
Tel: [phone]
Fax: [phone]
[phone]
Technical Inquiries Europe:
[email protected]
United Kingdom, Ireland
Enerpac Ltd
Bentley Road South
Darlaston, West Midlands
WS10 8LQ, United Kingdom
Tel: [phone]
Fax: [phone]
USA, Latin America
and Caribbean
ENERPAC
P.O. Box 3241
6100 N. Baker Road
Milwaukee, WI 53209 USA
Tel: [phone]
Fax: [phone]
Inquiries/orders:
[phone]
Technical Inquiries:
[email protected] 02/13/06
Repair Parts List for Model P-392FP, Date Code “A” (Refer to Figure on Opposite ide)
Item Part Number Qty. Description Item Part Number Qty. Description
1(Not Sold Separately) 1 Base 24 DC6648110 ★1 Return Spring
2 DC607900 1 Plunger Assembly 25 DC6645886 2 Plug, Plastic
3B1135517 ★1 Gasket 26 DC6649108 1 Pad, Rubber
4 DA10945025 1 Reservoir, Yellow 27 DC6644885 4 Foot, Rubber
5B1246503 ★1 -Ring 28 B1009503 ★1 -Ring
6 DC362020 1 End Cap 29 DA10722108 ★1 Washer
7(see item #11) ✽1 Beam 30 CL341055 1 Nut, Acorn
8DC7364776 ★1 Wiper 31 C428120 1 Nut
9 P392FP104 1 Handle Retainer 32 B1018006 1 Plug
10 U042192903 1 Frame 33 B1008028 1 Capscrew
11 U042192902 1 Pedal and Handle Assy. 34 C514173 1 Set Screw
12 G423026 ★2 Decal, Enerpac 35 R515245-2 1 Plug
13 DC1017149 1 Tie Rod 36 DA3702020 ★2 Spring Cap
14 DA8802900SR 1 Relief Valve 37 DA1176210 ★2 Spring
15 DA3729900SR 1 il Filter 38 B1009016 ★2 Ball, 5/16"
16 DA5493900SR 1 Bypass Valve 39 B1006016 ★3 Ball, 7/32"
17 CN815006 2 Pipe Plug 40 B1111203 ★1 -Ring
18 DC7354028 ★1 Beam Pin 41 B1119803 ★1 -Ring
19 DA10946010 1 Valve Spindle 42 DC6642186 1 Spring Spacer
21 B1007028 4 Capscrew 43 DC106061SR1 1 Cross Pin
22 DA10955218 1 Foot Pedal 44 DA1177349 ★1 Retaining Ring
23 DA10906310 ★1 Torsion Spring 45 DA10952020 ★1 Spring Cap
★Items included as part of Repair Kit P392FPK1. ✽Beam included only with item #11 (Not sold separately).

Hydraulic Technology Worldwide
L2695 Rev. A 08/06 For Date Codes beginning with the Letter "O" Only
RE ROFI KI INS ALLA ION INS RUC IONS
In the following procedure, the existing beam pin (item 18, p/n
B1093028) and nut (item 31, p/n C428120) are replaced with new
parts from a kit. The part number of the new beam pin is
DC7354028. The part number of the nut is unchanged.
1.0 DISASSEMBLY
CCAATTIIOONN:: Be certain that all hydraulic pressure is
completely relieved before beginning disassembly
procedures.
1. Remove the pump handle assembly (11) from the handle
retainer (9). Move the handle to the P position.
2. nhook the return spring (24) from the pump handle
assembly (11).
3. sing a 5/16" allen wrench and a 5/8" socket wrench,
remove the beam pin (18), spring spacer (42), return spring
(24), and nut (31).
4. Discard the old beam pin (18) and nut (31). These parts will
be replaced with new ones during reassembly.
2.0 REASSEMBLY
1. Place the spring spacer (42) and return spring (24) around
the new beam pin (18) from the kit.
2. Slide the beam pin (18) through the holes in the pump base
(1) and the pump handle assembly (11). Continue until the
pin end slides through the hole on opposite side of pump
base.
NNoottiiccee::During reassembly, be sure that return spring tab is
inserted into the pump base cavity as shown below.
3. Install the new nut (31) from the kit using a 5/16” allen
wrench and 5/8" socket wrench. Tighten until snug, then
back the nut off by 1/2 turn.
4. Check pump operation. Be sure the pump handle moves
freely up and down.
5. Position the hook of the return spring (24) under the pump
handle assembly (11). Test pump for proper operation.
6. Insert the pump handle assembly (11) into the handle
retainer (9).
danger.eps
o Protect Your Warranty, Use Only ENERPAC Hydraulic Oil.
Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product.
Service Instructions
Retrofit Kit
P-392FP 700 bar Foot Pump
11
7
31
24
42
18
9
1
Insert Tab Here

Enerpac Worldwide Locations ✦
e-mail: [email protected] ✦ internet: www.enerpac.com
All Enerpac products are guaranteed against defects in workmanship
and materials for as long as you own them. For your nearest
authorized Enerpac Service Center, visit us at www.enerpac.com
Africa
ENERPAC Middle East FZE
P.O. Box 18004
Jebel Ali, Dubai
United Arab Emirates
Tel: [phone]
Fax: [phone]
Australia
Actuant Australia Ltd.
Block V Unit 3
Regents Park Estate
391 Park Road
Regents Park NSW 2143
(P.O. Box 261) Australia
Tel: [phone]
Fax: [phone]
Brazil
Power Packer do Brasil Ltda.
Rua dos Inocentes, 587
04764-050 - Sao Paulo (SP)
Tel: [phone]
Fax: [phone]
Toll Free in Brazil:
Tel: [phone]
[email protected]
Canada
Actuant Canada Corporation
6615 Ordan Drive, Unit 14-15
Mississauga, Ontario L5T 1X2
Tel: [phone]
Fax: [phone]
Toll Free:
Tel: [phone]
Fax: [phone]
Technical Inquiries:
[email protected]
China
Actuant China Ltd.
1F, 269 Fute N. Road
Waigaoqiao Free Trade Zone
Pudong New District
Shanghai, 200 131 China
Tel: [phone]
Fax: [phone]
Actuant China Ltd. (Beijing)
709B Diyang Building
Xin No. 2
Dong San Huan North Rd.
Beijing City
100028 China
Tel: [phone]
Fax: [phone]
Central and Eastern Europe,
Greeche
ENERPAC B.V.
Galvanistraat 115
P.O. Box 8097
6710 AB Ede
The Netherlands
Tel: [phone]
Fax: [phone]
France, Switzerland francophone
ENERPAC
Une division de ACTUANT
France S.A.
B.P. 200, Parc d’Activités
du Moulin de Massy
F-91882 Massy CEDEX France
Tel: [phone]
Fax: [phone]
Germany, Austria, Greece
and Switzerland
ENERPAC GmbH
P.O. Box 300113
D-40401 Düsseldorf
Germany
Tel: [phone]
Fax: [phone]
India
ENERPAC Hydraulics
(India) Pvt. Ltd.
Office No. 9,10 & 11,
Plot No. 56, Monarch Plaza,
Sector 11, C.B.D. Belapur
Navi Mumbai 400614, India
Tel: [phone]
Tel: [phone]
Fax: [phone]
Italy
ENERPAC S.p.A.
Via Canova 4
20094 Corsico (Milano)
Tel: [phone]
Fax: [phone]
Japan
Applied Power Japan Ltd.
Besshochou 85-7
Saitama-shi, Kita-ku,
Saitama 331-0821
Japan
Tel: [phone]
Fax: [phone]
Middle East, Turkey and
Caspian Sea
ENERPAC Middle East FZE
P.O. Box 18004
Jebel Ali, Dubai
United Arab Emirates
Tel: [phone]
Fax: [phone]
Russia and CIS
(excl. Caspian Sea Countries)
Actuant LLC
Admiral Makarov Street 8
125212 Moscow, Russia
Tel: [phone]
Fax: [phone]
Singapore
Actuant Asia Pte. Ltd.
25 Serangoon North Ave. 5
#03-01 Keppel Digihub
Singapore 554914
Thomson Road
P.O. Box 114
Singapore 915704
Tel: [phone]
[phone]
Fax: [phone]
Toll Free: [phone]
Technical Inquiries:
[email protected]
South Korea
Actuant Korea Ltd.
3Ba 717,
Shihwa Industrial Complex
Jungwang-Dong, Shihung-Shi,
Kyunggi-Do
Republic of Korea 429-450
Tel: [phone]
Fax: [phone]
Spain and Portugal
ENERPAC
C/San José Artesano 8
Pol. Ind.
28108 Alcobendas
(Madrid) Spain
Tel: [phone]
Fax: [phone]
The Netherlands, Belgium,
Luxembourg, Sweden,
Denmark, Norway, Finland
and Baltic States
ENERPAC B.V.
Galvanistraat 115
P.O. Box 8097, 6710 AB Ede
The Netherlands
Tel: [phone]
Fax: [phone]
[phone]
Technical Inquiries Europe:
[email protected]
United Kingdom, Ireland
Enerpac Ltd
Bentley Road South
Darlaston, West Midlands
WS10 8LQ, United Kingdom
Tel: [phone]
Fax: [phone]
USA, Latin America
and Caribbean
ENERPAC
P.O. Box 3241
6100 N. Baker Road
Milwaukee, WI 53209 USA
Tel: [phone]
Fax: [phone]
Inquiries/orders:
[phone]
Technical Inquiries:
[email protected] 02/13/06
9 11 7 24 42
18
1
31
Key:
1- Pump Base
7- Beam
9- Handle Retainer
11- Handle Assembly
18- Beam Pin
24- Return Spring
31- Nut
42- Spring Spacer