Valloy Incorporation DUOBLADE F User manual

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DUOBLADE F
Digital Die Cutting System
User Guide v.2.1.1.
Please read this manual carefully before using the device
Valloy Incorporation
2018 June 1st

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Copyright statement
© 2018 VALLOY Inc., This document, attachments, and information contained herein are the confidential
and proprietary property of VALLOY Inc. and their suppliers. As such, this document, attached files, and
information contained herein are subject to all nondisclosure and proprietary information agreements
currently in effect with your organization. Copies of this document, any portion of this document, or
attachments may not be transmitted or disclosed to any third party without the prior written permission of
VALLOY Inc.
© 2018 VALLOY Inc. All content is the confidential property of, or licensed to, VALLOY Inc. (“VALLOY,”
“we,” or “us”) and is protected under Rep. of KOREA and Foreign copyright, trademark and other
intellectual property laws.

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Table of Contents
Table of Contents 3
Chapter 1. Safety Matters 4
1-1: Safety Issues to pay attention 4
1-2: Warning Label Description 6
1-3: Safety Instructions 7
Chapter 2. Transportation and Installation 8
Chapter 3. System Introduction 9
3-1: Packing List 9
3-2: System Parameters 9
3-3: Parts Description 10
Chapter 4. Preparation 14
4-1: Mark Sensor Setting 12
4-2: Cutting Head Installation 13
4-3: Material Preparation 16
4-4: Die Cutting Preparation 16
Chapter 5. System Operation Instructions 17
5-1: Panel Operation Instructions 17
5-2: Software Installation 23
5-3: File Design 24
5-4: Converting Cutting File Format ‘AI2PLT’ 32
5-5: How To Connect The Machine With PC 33
5-6: DUO-BLADE Software Operation 35
Chapter 6. Equipment Maintenance 48
6-1: Maintenance 48
6-2: Troubleshooting 49
6-3: Q&A 49
Chapter 7. Equipment Warranty 50

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Chapter 1. Safety Issue
1-1 Safety Issues to pay attention
1. The basic guidelines for safe operation, the following four conditions must be observed by the operator:
(1) The machine should be operated or maintained by trained technician only.
(2) Read this user manual carefully and understand the contents thoroughly before operation.
(3) For convenience, put this user manual at easy access, near by the machine.
(4) People including operators and maintenance technicians should know the location of emergency stop
button and realize its function and method.
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2. Electric power safety
First of all, make sure all button switches on the machine stand are closed and the ground connection is properly
connected. The power supply used by this unit is 1220V. Circuit breaker needs to be 10A for the main power of this
machine. The Circuit breaker should be in compliance its safety relevant standards.
3. Safety when handling the installation:
To improve the efficiency of the machine, the installation site should be well-ventilated, with good ambient
air quality, and the ambient temperature must not exceed 50 degrees. Avoid rain and direct sunlight.
The following precautions when handling the installation;
(1) Make sure the ground strength is sufficient to support the machine.
(2) Lifting of the machine by lifter should be done by professional operator.
(3) When lifting the machine, nobody is allowed to be under or near the machine.
(4) A safety Helmet is required during handling, installation or cleaning.
(5) If it is necessary to reach upper parts on the machine, use a safe and sturdy ladder or platform.
(6) Use a suitable lifting device to lift a heavy object.
(7) Be sure that lifting wire rope is strong enough to handle the weight of the machine or related parts.
(8) Please turn off the power before carrying or installing. If you need to turn on the power, please let other
people know the location of the emergency stop switch in advance.
(9) Wear leather gloves or similar protective equipment when handling, installing or cleaning.
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4. Precautions during operation:
The operator should be familiar with machine’s functions, characteristics and operation methods.
Do not let other untrained people approach to the machine. During running, stretching of hands into the working area
is strongly prohibited. If there is any abnormal situation happening, turn off the power or press emergency stop button
immediately. After that try to find the solutions. Safety precautions during operation are as follows.
(1) Do not remove any safety shields and safety measures.

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(2) Do not remove or change the position of the interlock mechanism.
(3) Do not touch the switch with wet hands.
(4) Do not place any part of the body on the moving part of the machine or beside it.
(5) Keep your hair away from machine moving parts.
(6) Do not wear bracelets, watches, jewelry, or loose clothing.
(7) Generally, one operator is required for this machine. If more than one operator is working on the machine, there
should be good communication between operators.
5. Precautions for maintenance:
Always turn off the power supply during maintenance.
Safety precautions during maintenance are as follows;
(1) Turn off the main power before inspection or maintenance.
(2) Maintenance or inspection should be carried out by authorized technician.
(3) It is prohibited to climb the machine.
(4) Please use the recommended lubricant or grease.

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1-2 Warning Label Description
Keep door closed. Rolling gears, chains, belts and pulleys
inside which may cause personal injury.
Be away from rolling parts like rollers or belts of running
machine, which may cause personal injury
Do not touch the machine by hands during machine is
running.
Be sure to connect the ground wire at installation of the
machine.
Be cautious not to be electrically shocked.

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1-3 Safety Instructions
Do not touch the knife tip with your finger.
This can cause your finger to be injured.
Do not damage or modify/change original power cable. Do
not make the power cable excessively bent, pulled,
bundled, or pressed under heavy objects. This will damage
the power supply, resulting in electric shock or fire.
If you do not use the machine for a long time, please
unplug the power cable from the wall socket. Otherwise it
may cause a fire.
When operating, hands must not be placed near from the
moving or rolling object of the machine. This will cause
harm.
When unplugging the power cable from the wall socket, you
should pull the plug, should not pull the cable. Strong
pulling of cable can cause electric shock or fire.

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Chapter II Transportation and Installation
2-1 Crate handling
When transporting wooden boxes, use a forklift with a carrying capacity of 500kg or more.
2-2 Packing and Unpacking
Packing : When packing, fix the four wheels of the machine first, and then lower the pads to keep the
balance and prevent movement or sliding.
Unpacking : The reverse of the packing process.
2-3 Storage conditions
Storage temperature : The machine can be stored at 0 to 40 degrees
Storage humidity : The machine can be stored at 30~90%
2-4 Machine handling
When the machine is being transported, raise the floor mat first, then you can drag or push the machine on
its wheels. When you encounter uneven ground, you need to use a forklift or hydraulic vehicle to carry the
machine.
2-5 Space requirements
Length: 2 meters Width: 1.5 meters Height: 2 meters.
2-6 Electrical specifications
The voltage used by this station is single phase 220V, 50/60Hz. Use proper transformer for 110V power.
2-7 Installation Procedure
1. Move the machine to a stable load-bearing ground.
2. Use a hydraulic truck to raise the machine and drop the four feet.
3. Use spirit level check the level of 4 feet to setup the machine in stable status on the floor.
2-8 Disassembling
The reverse of the installation process.
* No need of air compressor or blower for this machine.

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Chapter III System Introduction
3-1 Packing list
After opening the package, first check the following attachments. If any of them are missing, please contact
the seller or the company.
No.
Item
Quantity
Icon
1
Power cable
1
2
Keys
2
3
Magnetic guide
plates
2
4
Software and
Video Manual
CD + USB Lock
Key
1
3-2 System parameters
Machine name
DuoBlade F Digital die cutting machine (DB340F)
Maximum paper width
340mm
Maximum paper length
570mm
Maximum label width
340mm
Minimum label width
10mm
Maximum label length
500mm
Minimum label length
10mm
Cutting speed
3m/s (according to die cut content)
No. of Die cutting head
2 ea
Die cutting technology
Carbide rotary cutter
Die cutting accuracy
0.1MM (repeat)
Die positioning
Manual, black mark single or double
Size
91cm(W) x 85cm(D) x 117m(H)
Weight
About 120KG
Power supply
220VAC, 1000 watts
Warranty service
양식의 맨아래
One year (except for wearing parts)

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3-3 DuoBlade F (DB340F) Digital Die Cuter Parts Description
(Structural components schematic)
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