Valor Fires 752 Instructions for use

5122667/01
© Baxi Heating U.K. Limited 2007.
Model752
INSET LIVE FUEL EFFECT GAS FIRE
Fitted with a
Broadway,
ValorLandscape 2Gasor
Vermontfascia
(GC No. 32-032-74)
We trust that this guide gives
sufficient details to enable this
appliance to be installed, operated
and maintained satisfactorily.
However, if further information is
required, our
Valor Fires Technical Helpline will
be pleased to help.
Telephone [phone] (National
call rates apply in the United
Kingdom).
In the Republic of Ireland
Telephone [phone].
INSTALLER: Please leave this guide with the owner
INSTALLER AND OWNER GUIDE

© Baxi Heating U.K. Limited 2007.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
retrieval system or database) or transmitted, in any form or by any means, whether
electronic, mechanical, recording or otherwise, without the prior written permission of
the copyright owner.
Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following
address: The Company Secretary, Baxi Heating UK Limited, The Wyvern Business
Park, Stanier Way, Derby, DE21 6BF.
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Valor Fires, Erdington, Birmingham B24 9QP
www.firesandstoves.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2007.
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0595221
THIS APPLIANCE
IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

Safety First.
Valor Fires fires are CE Approved and designed to meet the appropriate British
Standards and Safety Marks.
Quality and Excellence.
All Valor Fires fires are manufactured to the highest standards of quality and
excellence and are manufactured under a BS EN ISO 9001 quality system accepted
by the British Standards Institute.
The Highest Standards
Valor Fires is a member of SBGI which works to ensure high standards of safety,
quality and performance.
Careful Installation
Valor Fires is a CORGI registered company. All our gas fires must be
installed by a competent CORGI Registered Installer in accordance
with our Installer Guide and should not be fitted directly on to a
carpet or floor of combustible material.
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2007.

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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2007.
INSTALLERGUIDE
FOR OWNER GUIDE SEE PAGES 34 TO 47

CONTENTS
Section Heading Page
INSTALLER GUIDE 4 - 33
OWNER GUIDE
34 - 47
1. SAFETY 6
2. APPLIANCE DATA 6
3. GENERAL INSTALLATION REQUIREMENTS 8
4. PACK CONTENTS 15
5. FIREPLACE CHECK 17
6. IGNITION CHECK 18
7. GAS SUPPLY CONNECTION 18
8. PREPARING APPLIANCE FOR INSTALLATION 19
9. FIREBOX INSTALLATION 21
10. BURNER INSTALLATION 23
11. FITTING THE CERAMIC FUEL EFFECT 25
12. FIRE FRONT CASTING INSTALLATION 26
13. FULL OPERATING CHECKS 26
14. SPILLAGE & FLAME SUPERVISION CHECKS 27
15. FINAL REVIEW 28
16. SERVICING & PARTS REPLACEMENT 29
16.1 Checking the aeration setting of the burner. 30
16.2 To remove the complete burner unit. 30
16.3 To remove the pilot unit. 31
16.4 To remove the gas valve. 31
16.5 To replace the burner. 32
16.6 To remove the main burner injector. 32
16.7 To remove the appliance from the fireplace. 32
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2007.

1. SAFETY
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling
!The lifting weight of this appliance is as below (kg): -
Model Heat Engine Firefront
Combined Weight
Broadway 7.45 6.35 13.8
Valor Landscape 2 Gas 7.45 6.35 13.8
Vermont 7.45 6.26 13.71
!
One person should be sufficient to lift the fire. If for any reason this weight is
considered too heavy then obtain assistance.
!
When lifting always keep your back straight. Bend your legs and not your back.
!Avoid twisting at the waist. It is better to reposition your feet.
!
Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
!
Always grip with the palm of the hand. Do not use the tips of fingers for support.
!Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
!Use gloves to provide additional grip.
!Always use assistance if required.
2. APPLIANCE DATA
This product uses fuel effect pieces and burner compartment rear wall
containing Refractory Ceramic Fibres (RCF), which are man-made vitreous
silicate fibres. Excessive exposure to these materials may cause irritation to
eyes, skin and respiratory tract. Consequently, it is important to take care when
handling these articles to ensure that the release of dust is kept to a minimum.
To ensure that the release of fibres from these RCF articles is kept to a
minimum, during installation and servicing we recommend that you use a HEPA
filtered vacuum to remove any dust and soot accumulated in and around the
fire before and after working on the fire. When replacing these articles we
recommend that the replaced items are not broken up, but are sealed within a
heavy duty polythene bag, clearly labelled as RCF waste. RCF waste is classed
as a stable, non-reactive hazardous waste and may be disposed at a landfill
licensed to accept such waste. Protective clothing is not required when
handling these articles, but we recommend you follow the normal hygiene rules
of not smoking, eating or drinking in the work area and always wash your
hands before eating or drinking.
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2007.

This appliance does not contain any component manufactured from asbestos
or asbestos related products.
* When converted using Kit 0595221
The appliance data label is located on a plate at the base of the fire. This can be
seen by removing the lower trim.
The efficiency of this appliance has been measured as specified in BS 7977 - 1 and
the result is as below :
Model
Efficiency % (Gross)
752. 51
752 when converted to LPG. 52
The gross calorific value of the fuel has been used for this efficiency calculation. The
test data from which it has been calculated has been certified by Advantica
Certification services (0087). The efficiency value may be used in the UK
Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.
The conversion of net efficiency to gross was achieved by multiplying the net
efficiency by the following conversion factor from Table E3 of SAP 2005, rounding
down to the nearest whole number.
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2007.
Gas Natural (G20) Propane (G31) *
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 6.0kW (20,500Btu/h) 6.1kW (20,800Btu/h)
Input - Min. (Gross) 1.7kW (5,800Btu/h) 3.2kW (10,918Btu/h)
Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in
w.g.)
37.0 ± 1.0 mbar (14.85 ±
0.4in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Cat 82 - 069 Stereomatic Size 128
Pilot & Atmosphere Sensing
Device Copreci Ref. O.D.S 21500/166
Copreci Ref. O.D.S
21500/166 Fitted with RBM
180 - 02 injector
Ignition Piezo Electric. Integral with
Gas Tap
Piezo Electric. Integral with
Gas Tap
Aeration See section 16.1 Non-adjustable
Gas Conversion factor from net to gross efficiency
Natural Gas 0.901
LPG 0.921

3. GENERAL INSTALLATION REQUIREMENTS
3.1 The installation must be in accordance with this guide.
For the user’s protection, in the United Kingdom it is the law that all gas appliances
are installed by competent persons in accordance with the current edition of the Gas
Safety (Installation and Use) Regulations. Failure to install the appliance correctly
could lead to prosecution. CORGI requires its members to work to recognised
standards.
In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards:-
BS 715
BS 1251
BS EN 1858 which replaces BS 1289 Part 1
BS EN 1806 which replaces BS 1289 Part 2
BS EN 1856 Part 1 which replaces BS 4543 Part 2
BS 5440 Part 1
BS 5440 Part 2
BS 5871 Part 1
BS 6461 Part 1
BS 6891
In England and Wales, the current edition of the Building Regulations issued by the
Department of the Environment and the Welsh Office
In Scotland, the current edition of the Building Standards (Scotland) Regulations
issued by the Scottish Executive.
In Northern Ireland, the current edition of the Building regulations (Northern Ireland)
issued by the Department of the Environment for Northern Ireland.
In the republic of Ireland the installation must be carried out by a competent person
and installed in accordance with:
a) The current edition of IS 813 “Domestic gas installations”
b) All relevant national and local rules in force.
c) The current building regulations
Where no specific instructions are given, reference should be made to the relevant
British Standard Code of Practice.
3.2 In the United Kingdom, as supplied, this appliance can be installed in the
following situations: -
3.2.1 A masonry chimney with a minimum diameter of 175mm (7”) free from any
obstruction, and with any damper or restrictor plate in the chimney removed or
secured, and having a minimum effective flue height of 3m (10ft). A masonry chimney
having a correctly installed flue liner to BS715 and with a minimum flue diameter of
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2007.

125mm is also acceptable. Chair brick removal may not be required providing at
least 50mm clearance is available from the flue outlet to any fireplace component.
3.2.1.1 ‘Hole-in-the-wall’ Installations
!
It is recommended that a hearth should be installed as in section 3.9 (See figure
1).
!
If no hearth is fitted, or a reduced depth hearth is fitted, the fire must be installed
so that the distance from the base of the fireplace opening in the wall to the finished
floor level is at least 72
mm. Where there is no floor covering or carpet and the floor is
of a type that is likely to be covered in such a way then the distance from the base of
the fireplace opening in the wall to the finished floor level should be increased to at
least 147mm.
!
To protect from the risk of burns and ignition of clothing a tactile separator shall be
used. The hearth detailed in section 3.9 meets the requirements for a tactile
separator. If this is not used then a 625mm long fender, kerb, horizontal bar, or other
barrier, being fixed not less than 50mm above floor level and positioned 300mm in
front of the fixing plane of the fire will meet the requirement.
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© Baxi Heating U.K. Limited 2007.
Figure 1. Hearth and fireplace opening dimensions

3.2.2 To a fireplace incorporating a
metal flue box conforming to BS 715
and BS EN 1856 Part 1 with a
minimum internal depth of 165mm.
Incombustible mineral wool insulation
of not less than 50mm thickness must
be applied to the top surface of the
hotbox (See figure 2) and it must
stand on a non-combustible base.
3.2.3 (See figure 3). To a fireplace
that has a precast concrete or clay
flue block system conforming to
BS1289 or BS EN 1806. The
appliance is suitable for installations
conforming to older versions of
BS1289 as well as the current edition.
The flue blocks must have a minimum
width not less than 63mm and a
cross-sectional area not less than
13,000mm2.Older editions of BS1289
required a cross-sectional area of
13,000mm2. The current revision of
the standard requires 16,500mm2
. This appliance is suitable in both cases. The total
depth of the opening measured from the finished front of the fireplace (Including
plaster, surround etc.) must be as below:
sIf the width at the rear of the precast flue starter blocks is 300mm or greater the
depth of the opening is to be not less than 138mm. Under these conditions the
eyebolts will need to be located as close to the sides of the starter blocks as possible.
s
If the width at the rear of the precast flue starter blocks is less than 300mm then
an additional 16mm of depth will be required to accommodate the eye bolts.
Therefore if the starter blocks are less than 300mm wide the minimum depth of the
opening will be not less than 154mm.
The current version of BS1289 recommends that there should be an air space or
insulation between the flue blocks and the plaster because heat transfer may cause
cracking on directly plastered flues. However, generally this appliance is suitable for
installations under all circumstances unless there is a history of cracking problems.
Remember that faults such as cracking may be caused by poorly built and restrictive
flues, e.g. mortar extrusions, too many bends, flue heights below three metres,
restrictive terminations, etc.
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© Baxi Heating U.K. Limited 2007.
Figure 2. Metal flue box

3.2.4 If the fireplace opening is
greater than the acceptable
dimensions given in this guide, do
not use the back of a fire surround
or marble to reduce the opening.
This may cause cracking of the
surround back or marble.
3.3 The following flues are
suitable:
! 225mm x 225mm conventional
brick flue.
If a flue liner is used, it must be a
minimum of 125mm diameter. The
liner must be sealed to the
surrounding area above the fireplace
opening and to the top of the
chimney. An approved terminal must
be fitted.
! A properly constructed precast
flue conforming to B.S 1289 or BS
EN 1806.
! A flue pipe with a minimum
diameter of 127mm. See B.S 6461
Part 1 for suitable
materials. Metal flue pipes must
comply with B.S 715.
3.3.1 The minimum effective height of the flue must be 3m.
3.3.2
The flue must be clear of any obstruction and its base must be clear of debris.
3.3.3
The flue must be completely sealed so that combustion products do not come
into contact with combustible materials outside the chimney.
3.3.4 The flue must serve only one fireplace.
3.4 The flue must conform to BS 5440: Part 1 in design and installation.
The flue, measured from the bottom of the fireplace opening to the bottom of the
terminal, shall be not less than 3m in actual vertical height. When calculated in
accordance with BS 5440: Part 1 Annex A, the minimum equivalent
height of the flue
shall be 2.0m of 125mm dia. flue pipe.
3.5 The flue must not be used for any other appliance or application.
3.6 Any chimney dampers or restrictors should be removed. If removal is not
possible they must be fixed in the open position.
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Figure 3. Pre-cast fireplace

3.7 If the appliance is intended to be installed to a chimney, which was previously
used for solid fuel, the flue must be swept clean prior to installation. All flues should
be inspected for soundness and freedom from blockages.
3.8
If the fireplace opening is an under floor draught type, it must be sealed to stop
any draughts.
3.9 The appliance must be mounted behind a non-combustible hearth (N.B.
conglomerate marble hearths are considered as non-combustible) unless the
conditions of section 3.2.1.1 are met. The appliance can be fitted to a purpose made
proprietary class “O”-150°C surround. The hearth material must be at least 12mm
thick. The periphery of the hearth (or fender) should be at least 50mm above floor
level to discourage the placing of carpets or rugs over it.
The appliance must not stand on combustible materials or carpets (See figure 1).
3.10
The front face of the fireplace should be reasonably flat over the area covered
by the hotbox top and side flange seals to ensure good sealing. These faces should
be made good if necessary. The fireplace floor should be reasonably flat to ensure
that a good seal with the hotbox can be made.
3.11
Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by
heat. They may scorch or become discoloured when close to a heating appliance.
Please bear this in mind when installing.
3.12 The appliance must not be installed in any room, which contains a bath, or
shower or where steam is regularly present.
3.13
An extractor fan may only be used in the same room as this appliance, or in any
area from which ventilation for the appliance is taken, if it does not affect the safe
performance of the appliance. Note the spillage test requirements detailed further on
in this manual. If the fan is likely to affect the appliance, the appliance must not be
installed unless the fan is permanently disconnected.
3.14 Normal adventitious ventilation is usually sufficient to satisfy the ventilation
requirements of this appliance. In GB reference should be made to BS 5871 Part 2
and in IE reference should be made to the current edition of IS 813 “Domestic gas
Installations” which makes clear the conditions that must be met to demonstrate that
sufficient ventilation is available.
3.15
Propane gas appliances must not be installed in a room, which is built entirely
below ground level (See BS 5871 Pt2).
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3.16
The minimum height from the base of the fireplace opening to the underside of
any shelf made from wood or other combustible materials is detailed below.
• For a shelf up to 150mm deep: Minimum height = 750mm.
• For a shelf deeper than 150mm: 750mm + 12.5mm for every 25mm depth over
150mm (See Graph 1).
3.17 If the appliance is to be fitted
against a wall with combustible cladding,
the cladding must be removed from the
area covered by the fascia. The cladding
must also not touch the fascia (See
figure 4). We suggest that the actual
fascia is used as a template to mark the
area for combustible cladding removal
and that this area is increased by at
least 2mm all round.
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Figure 4. Removal of combustible cladding
(fascia may differ from that shown)
Graph 1. Combustible shelf clearances

3.18
The minimum allowable distance from the outside of the fascia to a corner wall
having combustible material or any other combustible surface which projects beyond
the front of the appliance is shown in figure 5.
3.19 Proprietary terminals must comply with BS 715 or BS 1289. Any terminal or
termination must be positioned in accordance with BS 5440 Part 1 to ensure that the
products of combustion can be safely dispersed into the outside atmosphere. Where
the appliance is connected to an unlined brick chimney it is generally unnecessary for
the chimney pot to be replaced or for a terminal to be fitted unless the flue has a
diameter smaller than 170mm.
3.20 The appliance is fitted with an A.S.D (Atmosphere sensing device). If the
appliance closes down after a period of operation for no apparent reason, the
consumer should be informed to stop using the appliance until the installation and
appliance have been thoroughly checked. The A.S.D will shut the appliance down if
an unacceptable amount of harmful products of combustion accumulate. Under no
circumstances should the A.S.D be altered or bypassed in any way. Only a genuine
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Figure 5. Appliance dimensions

manufacturers replacement part should be fitted. The individual A.S.D components
are not replaceable.
3.21
A fireguard complying with BS 8423 should be fitted for the protection of young
children, the elderly, the infirm and pet animals.
4. PACK CONTENTS
(See figure 6)
1 Hotbox and burner assembly
1Fascia
1Literature Pack
1 Burner tray trim
1Loose parts pack including: -
1 Length of self-adhesive foam seal
2 Fire Retaining cables
2 Cable adjusters
1 Flue restrictor
2 No.8 x 3/8” tapping screws for securing the flue restrictor
2 M4 x 10 screws for securing the fascia
2 Eyebolts
2Fibre plugs
1 Strip of floor sealing tape
1Inlet “T” connector including pressure test point
1Nut and olive for 8mm inlet pipe
1Grommet for rear of hotbox.
1Remote control handset
4‘AA’ Batteries
1‘PP3’ Battery
1Ceramic fuel effect pack (Not shown)
Remove all the items carefully to prevent damage. Take special care when handling
the ceramic components. Some items may be contained in the packaging fitments -
Examine the packaging carefully before discarding. Check that all the items are
present and undamaged.
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Figure 6. Pack contents

5. FIREPLACE CHECK
5.1 Fireplace check.
5.1.1 Fireplace size.
The fireplace must comply with the requirements described in section 3.2. This may
entail removing the fireback and infill material behind the fireback.
5.1.2 Fireplace general condition
The fireplace floor should be reasonably flat to ensure that the hotbox can be
installed without it rocking and so that a good seal can be made at the bottom front of
the box. The front face of the fireplace should be reasonably flat over the area
covered by the hotbox top and side flange seals to ensure good sealing. These faces
should be made good if necessary. If the appliance is to be fitted against a wall with
combustible cladding, the cladding must be removed from the area covered by the
fascia. The cladding must also not touch the fascia (See figure 4). We suggest that
the actual fascia is used as a template to mark the area for combustible cladding
removal and that this area is increased by at least 2mm all round.
5.1.3 Soundness for appliance attachment
A primary method of retaining the appliance is provided: -
Using concealed tension cables fixed to the rear of the fireplace opening.
The method is detailed in section 9 of this manual. Make sure that the areas at the
back of the fireplace are sound enough to take the eyebolts. If these areas have
deteriorated due to prolonged use, they should be made sound with a suitable
cement.
5.1.4 Installations using a metal flue box
The whole of the top surface of the metal flue box must be covered with a minimum
50mm layer of mineral wool or equivalent insulation (See figure 2).
5.2 Fireplace flue pull.
Close all doors and windows in the room in which the appliance is to be installed.
After confirming with a match that smoke is drawn into the flue, light a 13 gram
smoke pellet and check that there is a definite flow through the flue. Verify outside
that the smoke exits from one terminal only and that the termination is suitable.
Observe where possible, upstairs rooms and loft spaces for signs of escaping smoke
indicating a defective flue. If there is not a definite flow warm the flue for a few
minutes and repeat the smoke pellet test. If there is still no definite flow the flue may
need remedial work – Do not fit the appliance until there is a definite flow
through the flue.
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6. IGNITION CHECK
Before attempting to install, it is worth checking that
the ignition system performs satisfactorily.
Set the right hand control knob to the ‘OFF’
position.
!Push in the right hand control knob and turn
anticlockwise through the ignition position marked
and up to the pilot position marked . A
spark should flash across from the electrode pin to
the pilot tip. If there is no spark, check that the
spark gap is as shown in figure 7. If there is no
spark check the following: -
! Ensure that the electrode lead is connected to
the terminal at the base of the electrode.
! If the above is correct, check for damage to the
electrode lead.
7. GAS SUPPLY CONNECTION
A nut and olive are provided for an 8mm pipe inlet connection to the inlet ‘T’
connector at the bottom front of the appliance. The inlet ‘T’ connector can be rotated
to allow a connection from any direction. The inlet ‘T’ connector includes a valve for
isolating the gas supply and a pressure test point.
The supply pipe must be rigid material. Flexible pipe must not be used.
Concealed Supply Pipe Connection.
If a concealed connection from inside the fireplace is required then, before the
appliance is fitted into the fireplace
it will be necessary to extend the supply line so
that it will project through the hole in the back of the hotbox and run to the inlet ‘T’
connector at the front. The pipe run from the supply line up to the rear opening in the
hotbox must be kept away from the area which will be taken by the hotbox when it is
installed. Note that the centre of the appliance inlet ‘T’ connector is 25mm above the
fireplace floor. The inlet ‘T’ connector should be fitted to the supply pipe at this stage.
Figure 7. Ignition operation

8. PREPARING APPLIANCE FOR INSTALLATION
8.1 Appliance preparation.
1. Remove any transit tape and
packing and inspect for any evidence
of mishandling which might affect the
performance. Each unit is flame
tested before it leaves the factory
and as a result there may be slight
discolouration around the burner
ports.
2. The remote control receiver box at
the right hand side of the hotbox
base is held in place with hook and
loop material tape. Hold the top of
the receiver box and pull forward to remove.
3.
Detach the burner unit from the hotbox by removing two screws (See figure 8). Lift
the burner unit clear.
IMPORTANT
Before continuing with the installation of this gas fire the aeration setting on
the burner must be checked. The aeration is factory set for use with a ceramic
pebble fuel effect (See section 16.1)
4. It is important that the grommet
supplied in the loose parts pack is
fitted to the hole in the rear of the
hotbox.
8.2 Fitting the foam seal.
There is a length of self adhesive
foam seal supplied with the fire. This
will need to be fitted to the outer rear
edges of the side and top flanges of
the hotbox. Cut the foam seal to the
required length. Be careful not to
stretch the seal when measuring.
Remove the protective backing from
the foam seal and fit this to the rear
of the hotbox flange (See figure 9).
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Figure 8. Burner attachment points
Figure 9. Fitting the foam seal

8.3 The flue restrictor.
This appliance is supplied with a flue
restrictor for use where the flue draught is
excessive. The restrictor must not be
fitted where a precast flue or a 125mm
flue liner is used. For flue liners greater
than 125mm and all other installations the
restrictor should be fitted. There may
however, be certain exceptional
circumstances where fitting the restrictor
causes the fire to fail the spillage test. In
such cases the restrictor will have to be
removed. After removal conduct the spillage check again.
Fit the restrictor as shown in figure 10 using the two No.8 x 3/8” screws provided.
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Figure 10. Flue restrictor