Valor 4191 User manual

600A920/02
MODEL 4190 (For Natural Gas)
MODEL 4191 (For Propane Gas)
Inset Live Fuel Effect
Gas Fires
with
UltimateFireslide
or
Fusion
Front
OWNER GUIDE
This Owner Guideis intended to help you care for your Valor gas fire.
Please read carefully before using your gas fire and keep for future reference.
This Owner Guide gives sufficient details to enable your gas fire to be operated and
maintained.
IMPORTANT.
Please keep your Owner Guide in a safe place together with the
Installer Guide.

2
Thank you for choosing Valor.
All Valor gas fires are designed to meet the most stringent quality,performance and safety requirements to provide our customers
withmany years’ trouble-free service.
Your owner guide aims to improve your understanding and appreciation of your Valor gas fire by providing simple and informative
instructions to ensure that you benefit from the excellent performance and features it has to offer.
If you require further assistance or any advice about gas in general, the Valor AdviceLine will be pleased to help.
Please telephone [phone] (local call rates apply in the United Kingdom).
FOR OTHER USEFUL TELEPHONE NUMBERS SEE INSIDE BACK COVER.
Page
Safety _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 3
Major Dimensions_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 4
Gas Consumption_ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 4
Operating the Fire_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5
Cleaning_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 6
Fuel Bed Refitting_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 6
Maintenance_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 8
UsefulTelephone Numbers _____ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Inside back cover
Model 4190 is for use with natural gas (G20)
Model 4191 is for use with propane gas (G31)
These appliances are for use in the United Kingdom (GB) and
the Republic of Ireland (IE) only.
CONTENTS
CUSTOMER CARE

3
SAFETY
IF YOU SMELL GAS
DON’T SMOKE
EXTINGUISH ALL NAKED FLAMES
DON’T TURN ELECTRICAL SWITCHES ON OR OFF
TURN OFF THE GAS SUPPLY AT THE METER
OPEN DOORS AND WINDOWS TO GET RID OF THE GAS
IMMEDIATELY CALL THE GAS EMERGENCY SERVICE - SEE YOUR LOCAL TELEPHONE DIRECTORY
1. As with any gas appliance, this fire must be installed
by a competent person. In the United Kingdom,
installation must be in accordance with the latest
edition of the Gas Safety (installation & use)
Regulations.
In the Republic of Ireland, installation must be in
accordance with all national and local regulations
in force.
2. If the fire is intended to be installed to a chimney
which was previously used for solid fuel, please
note that the chimney must be swept prior to
installation.
3. On no account must the fire stand on carpets or
other combustible materials. The fire must stand
behind a non-combustible hearth surface. The
hearth material must be at least 12.5mm thick. Its
top surface should be 50mm above floor level to
discourage placing carpets. Rugs or other
combustible materials over the hearth. The
minimum size of the hearth is shown in figure 1.
4. If the fire is intended to be installed against a wall
with combustible cladding, the cladding must be
removed from the area covered by the outer
surround (see figure 1).
5. The minimum height from the top surface of the
hearth to the underside of any shelf made from
wood or other combustible material and which is
not more than 150mm deep is 750mm.
For shelves deeper than 150mm add 12.5mm to the
above clearance for every 25mm of additional shelf
depth.
6. Never put any paper or other material on the fire.
Never add any extra coals above the number stated
in these instructions. This could cause a safety
hazard.
7. It should be appreciated that although this
appliance conforms to all the applicable standards,
it is a decorative fuel effect heating appliance and
certain parts of its surface will become hot. A
suitable guard which complies with BS 6539 or 6778
should be used for the protection of young
children, the elderly and the infirm. Such a guard is
also recommended for the protection of pet
animals.
8. Always switch the fire off and allow to cool before
handling. Note that this appliance retains heat for
some time after it has been switched off.
9. Never hang clothing, towels or any other fabrics
over the fire.
10. This appliance is fitted with a device which will
automatically shut off the supply of gas to the fire
if, for any reason, the flames go out. If this device
does operate or if the fire is turned off accidentally
or intentionally, always wait three minutes before
attempting to relight.
11. Soft wall coverings (e.g. embossed vinyl etc.) which
have a raised pattern, are easily affected by heat.
They may, therefore, scorch or become discoloured
when close to a heating appliance. Please bear this
in mind when having a heating appliance installed
and when redecorating.
Please note
When operating your fire for the first time, some vapours may be
given off which may cause a slight odour and could possibly set off
any smoke alarms in the immediate vicinity. These vapours are
quite normal with new appliances. They are totally harmless and
will disappear after a few hours use.
This fire is supplied with ceramic “coals” to simulate a real coal
fire. These items are safe to handle and are designed for easy
refitting if removed.
After some use, the ceramic walls and coals may change colour.
This is quite normal.

4
GAS CONSUMPTION
Natural gas appliances (Model 4190) have a maximum gas input at the high setting of
6.0kW (Gross) and a minimum gas input at the low setting of 2.7 kW (Gross).
Propane gas appliances (Model 4191) have a maximum gas input at the high setting of
6.1kW (Gross) and a minimum gas input at the low setting of 4.3 kW (Gross).
To calculate the running cost of this fire, multiply the gas consumption (gas input) by
the cost of gas which you will find on your gas bill.
GAS XCOST =RUNNING
CONSUMPTION OF GAS COST
(HEAT INPUT)
Natural gas appliances (Model 4190) have a heat output of 3.5kW at the high setting
and 1.3kW at the low setting.
Propane gas appliances (Model 4191) have a heat output of 3.17kW at the high setting
and 2.24kW at the low setting.
Fig 1 Hearth dimensions & clearances
3
3

5
OPERATING THE FIRE
The flame sensing & flue blockage safety system.
For your safety, this appliance is fitted with a flue blockage safety device which will shut
downthe appliance inthe event of abnormalflue conditions.This device is NOT a
substitute for an independently mounted Carbon Monoxide detector.
The device will also automatically shut off the gas supply to the fire if the pilot flame
goes out due to lack ofoxygen or for any other reason.
If this device starts to repeatedly shut off the gas, get expert advice.
This device incorporates a probe which senses that the heat from the pilot flame is
correct. If this probe is cool, the device will prevent any gas flow unless the sliding
control button is held at the ignition position.
If, for any reason, the flames go out when the fire is hot or if the fire is turned off when
hot, always wait at least three minutes before attempting to relight.
To light the fire
The control is shown in figure 2.
1. Slide the control button to the bottom (ignition) positionmarked .
In this position, the electronic ignitionsystem should cause a series of sparks
which should light the pilot. Within four seconds of the pilot igniting, the main
burner should light at its minimum setting.
If no sparks are produced to light the pilot,the battery may need replacing.
Details of battery replacement are given further on in this manual.
Until you can obtain a replacement battery the fire can be lit with a taper as
described later in the instructions.
2. Keep the button at the ignition position for a further ten seconds. This
will prevent the flame sensing device from shutting off the gas while its probe
warms up as explained above.
3. If low heat is required, release the button. The button will automatically
spring up to the low heat position shown in figure 2 (See note i below).
4. Fora higherheat levelslide the button upwards.The burner flames and
heat output will gradually increase until the button reaches the high heat position
shown in figure 2. When the button reaches the high heat position you will feel a check
to its movement. Do not slide the button above the high heat position unless you want to
turn the fire off (See note i below).
Note
i. If the flames go out while setting the control, repeat the full lighting procedure. If
the flames repeatedly go out have the fire serviced.
ii. Please note. When first turned on the flames will appear predominantly
blue. The coals will take time to warm up. Although some glow will be seen
after approximately ten minutes, the full visual effect will only be apparent after
a somewhat longer time.
To turn the fire off
Slide the button up past the high heat position to the “O” position until the
flames extinguish. Both the mainburner and the pilot should go out.
While cooling, the coals may make some crackling noises. This is quite
normal.
Lighting with a taper (see figure 3)
In the unlikely event of failure of the ignition spark, the pilot can be lit by a
taper or long spill. Insert the taper or spill alongside of the left side wall of the
fire box and operating the slide control as described above.
Fig. 2 control
Fig. 3 Lighting with a taper

6
CLEANING
Turn the fire off and allow it to cool before attempting any cleaning. Note that the fire
will retain heat for some time after it has been turned off.
If large pieces of debris are found anywhere in the fireplace, have the chimney inspected
before further use.
Metal parts
Clean the metal parts with a slightly damp cloth and then dry. Do not use abrasive
cleaners, they could scratch the surface.
Coals and burner compartment walls
This product uses fuel effect pieces andburnercompartment walls containing
Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.
Excessive exposure to this material may cause temporary irritation to eyes, skin and
respiratory tract. Consequently, it makes sense to take care when handling these articles
to ensure that the release of dust is kept to a minimum.
Light coatings of soot will usually be burnt off during the normal operation of the fire.
Should any soot accumulation become excessive, the fueleffect pieces andwalls should
be removed from the fire for cleaning. Cleaning should be carried out in a well
ventilated area or in the open airby gently brushing with the pieces held away from
your face so that you avoid inhaling the dust. We do not recommend the use of a
normal domestic vacuum cleaner which may blow dust back into the air. We suggest
that you remove the coals inthe reverse order to that shown inthe fuel bed refitting
instructions.
Ceramic burner
Remove any deposits of soot orother foreign matterfrom the solid areas of the burner
with a dry soft brush. Be careful not to brush any particles into the open slots. Remove
any particles from the slots with a vacuum cleaner fitted with a soft brush attachment.
Do not poke wire, etc. into the slots in the burner.
FUEL BED REFITTING
If the fuel bed components are dislodgedor removed, they must be refitted as
follows:
Only the fuel bed parts supplied with this appliance or authorised Valor replacements
must be used. Never add extra coals above the number stated in these instructions.
1. With its feather edge at the top, place the ceramic rear wall into the channel at
the back of the fire box.. Push the wall flat against the rear of the fire box.(See figure
4).
2. Place the two halves of the front base coal in
the burner compartment so that they rest on the
ledges at the sides and front. Pull the coals forward
so that they are immediately behindthe front rim of
the burner compartment (See figure 5).
Fig. 5 Front coal halves position
Fig. 4 Ceramic rear wall position

7
3. Place the rearbase coalin the burnercompartment behindthe front coal.Its
rear face should touch the rear ceramic wall (See figure 6).
4. The ceramic side walls are marked at the rear
bottom corners “L” (Left side) & “R” (Right side).Place
the side walls against the sides of the fire box andinthe
recesses at the sides of the base coals.The markings “L”
& “R” should be at the at the back bottom corners and
facing to the centre of the back of the firebox (See figure
7).
5. Install the 7 loose
coals as follows. The
smooth surfaces of the
coals should be at the
bottom and back.
5.1. Select the two
largest coals Place them in
the central two valleys of
the front coal (See figure
8).
5.2. Place two ofthe remaining coals in the two
outer valleys of the front coal (One each side of the
large coals) (See figure 9). Place the left side coal so
that you will be able to see the pilot flame below the
coal.
5.3 Place the three remaining coals behindand approximately midway between each
of the coals in the front row (See figure 10).
Fig. 10 Middle row of coals
Fig. 9 Front row outer coals
Fig. 8 Front row inner coals
Fig. 7 Ceramic side walls position
Fig. 6 Rear base coal position

8
MAINTENANCE
Battery replacement (See fig 11).
This appliance requires 9V PP3 Ever Ready Silver Seal (or equivalent)
battery.
To replace the battery remove the bottom front covercasting.
Fit the new battery firmly to the connections on the generator, the
positive battery terminal (+) being to the right as you insert.The guide
plate will help to locate the battery.
Regular maintenance
In order to achieve and maintain high levels of personal safety and performance
efficiency, it is essential that the opening at the back ofthe fire and the flue are kept clear
of any form of obstruction. It is possible that deposits of mortar or soot could fall and
accumulate causing the flue to be blockedor restricted and so preventing proper
clearance of dangerous exhaust fumes.
In the United Kingdom it is the law that a landlord must have any gas appliance, flue
and pipework which is situated in a tenant’s premises checked for safety at least every
twelve months by a competent person(In the U.K,a CORGI registered installer).
We recommend that allgas appliances and theirflues, whereversituated,are checked
annually.
Servicing
•In the United Kingdom servicing can be carriedout eitherby a Valor Service
engineer or a CORGI registered installer.
•If you require your fire to be serviced, please contact Valor Service on 0121 386
6203 and quote the following details;
a) - model name and number.
b) - appliance serial no. (To be found on achained plate below the burner and behind
the bottom front cover)
•If you wish to replace any ofthe owner replaceable parts listed below, please contact
Valor Sales on 0121 386 6260 for your nearest stockist ofthese parts. Whenordering
please quote the part number shown below.
•From the Republic of Ireland call 0044 121 373 8111 for all enquiries.
Description Part No
Rear wall 545999
Front base coal halves 546009
Rear base coal 563359
Packof 7 top coals 563369
Right side wall 546039
Left side wall 546049
When fitting replacement parts, follow the instructions contained in this guide. It is
important that only Valor approved parts are used for maximum safety.
Fig. 11. Battery fitting

a) Your Post Code.
b)Type of fire.
c) Model/Name.
d)Serial Number.
e) The fault, problem or request.
General advice about gas and your gas fire:
VALOR ADVICELINE 0345 626341.
To report faults or arrange for your fire to be serviced:
VALOR SERVICE 0121 386 6203.
To order spares or for sales information:
VALOR SALES 0121 386 6260.
CALLERS IN THE REPUBLIC OF IRELAND
Call 0044 121 373 8111
USEFUL TELEPHONE NUMBERS
To help us quickly help you, please try to have the
following information available before you contact
us:

Safety First.
Valor fires are CE Approved and designedto meet the appropriate British Standards and
Safety Marks.
Quality and Excellence.
At the heart of every Valor fire.
All Valor fires are manufactured to the highest standards of quality and excellence and
are manufactured under a BS ENISO 9001 quality system accepted by the British
Standards Institute.
The Highest Standards
Valor is a member of the Society of British Gas Industries which works to ensure high
standards ofsafety, quality and performance.
Careful Installation
Valor is a Corgi registered company. All our gas fires must be
installed by a competent Corgi Registered Installer in accordance
with our Installer Guide and should not be fitted directly on to a
carpet or floor of combustible material.
Valor Heating, Erdington, Birmingham B24 9QP
Because our policy is one of constant development and improvement, details may vary slightly from those given
in this publication.
© Valor Heating