Valor regency 328 Release note

RADIANT / CONVECTOR
GAS FIRES
Favourite
MODEL 322
Firelite
MODEL 328
&
Regency
MODEL 328
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20) AT A
SUPPLY PRESSURE OF 20mbar (8 in w.g.)
THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM (GB) AND
THE REPUBLIC OF IRELAND (IE) ONLY
We trust that these instructions give sufficient details to enable this appliance to be installed and maintained satisfactorily. However if
further information is required, our Valor advice line will be pleased to help.
Ring 0345 626 341 (local call rates apply).
INSTALLATION & SERVICING INSTRUCTIONS
INSTALLER: Please leave these instructions with the owner
600B520/02
April 2000
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Safety First.
Valor fires are CE Approved and designed to meet the appropriate British Standards and Safety
Marks.
Quality and Excellence.
At the heart of every Valor fire.
All Valor fires are manufactured to the highest standards of quality and excellence and are
manufactured under a BS EN ISO 9001 quality system accepted by the British Standards Institute.
The Highest Standards
Valor is a member of the Society of British Gas Industries which works to ensure high standards of
safety, quality and performance.
Careful Installation
Valor is a Corgi registered company. All our gas fires must be
installed by a competent Corgi Registered Installer in accordance
with our Installer Guide and should not be fitted directly on to a
carpet or floor of combustible material.
Valor Heating, Erdington, Birmingham B24 9QP
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication
© Valor Heating
Because our policy is one of constant development and improvement, details may vary slightly from those given in this publication.
Valor Folium Format U/down 12/4 5/22/00 9:33 AM Page 2

Page
Appliance dimensions................................................................................................................3
INSTALLER SECTION.................................................................................................................4
Appliance data............................................................................................................................4
General installation requirements..............................................................................................4
Unpacking & pre-installation preparation..................................................................................7
Carton contents .........................................................................................................................7
Fireplace flue pull check ...........................................................................................................7
Appliance preparation................................................................................................................7
Closure plate fitting....................................................................................................................8
Appliance installation.................................................................................................................9
Installing to a hearth..................................................................................................................9
Wall mounting............................................................................................................................9
Gas supply connection ..............................................................................................................9
Fitting the radiants.....................................................................................................................9
Full operating checks.................................................................................................................9
Control setting check.................................................................................................................9
Fitting bottom panel & trims ...................................................................................................10
Spillage check..........................................................................................................................10
Fitting dress guard...................................................................................................................11
Final review..............................................................................................................................11
Servicing & parts replacement ................................................................................................11
Replacing radiants ...................................................................................................................12
Access to burner, pilot, tap, etc...............................................................................................12
Replacing pilot.........................................................................................................................12
Removing burner, tap & pilot ..................................................................................................12
Replacing gas tap or injectors.................................................................................................12
Replacing piezo generator .......................................................................................................12
Greasing gas tap......................................................................................................................13
Removing complete fire...........................................................................................................13
Spares short list.......................................................................................................................13
LIST OF CONTENTS
Page 3
Figure 1. Appliance Dimensions
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This appliance does not contain any component
manufactured from asbestos or asbestos related
products.
The appliance data label is on the inner face of the
back panel at the lower left hand side. It is visible
when the outer case is removed.
Gas: Natural (G20)
Inlet pressure: 20mbar (8in. w.g.)
Input - Max: 5.28kW (18,000Btu/h)
(Gross) Min: 1.25kW (4,300Btu/h)
Output - Max: 3.2kW (10,900Btu/h)
Min: 0.56kW (1,900Btu/h)
Burner injectors:
Upper (Centre radiant) Bray cat 28 size 120
Lower (Outer radiants) Bray cat 28 size 250B
Burner test pressure
(cold): 18.3mbar (7.2in w.g.)
Inlet pipe connection: Rp1/4 (1/4” BSP)
Pilot & Atmosphere
sensing device SIT ref. OP9044
Ignition: Piezo electric
Integral with gas tap
Aeration: Non-adjustable.
2.1 For the user’s protection, in the United
Kingdom it is the law that all gas appliances
are installed by competent persons in
accordance with the current edition of the Gas
Safety (Installation and Use) Regulations.
Failure to install the appliance correctly could
lead to prosecution. The Council for the
Registration of Gas Installers (CORGI)
requires its members to work to recognised
standards.
In the United Kingdom the installation must
also be in accordance with:
A. These instructions.
B. All the relevant parts of local regulations.
C. The current edition of the Building Regulations
issued by the Department of the Environment
and the Welsh Office or the Building
Standards (Scotland) Regulations issued by
the Scottish Development Department.
D. All relevant codes of practice.
E. The relevant parts of the current editions of the
following British Standards:-
BS 715 BS 1251
BS 1289 Part 1 BS 1289 Part 2
BS 4543 Part 2 BS 5440 Part 1
BS 5440 Part 2 BS 5871 Part 1
BS 6461 Part 1 BS 6891
In the Republic of Ireland the installation must also conform with
the relevant parts of:
a) The current editions of:-
IS 813
ICP3
b) All relevant national and local rules in force.
2.2 The appliance must not stand on a carpet or
any other combustible material.
If a panel has to be fitted to the fireplace opening to meet the
required opening sizes shown in these instructions it must be
made of non-combustible material.
2.3 The appliance can be installed in the
following situations.
Page 4
1.APPLIANCE DATA
INSTALLATION & SERVICING INSTRUCTIONS
2. GENERAL INSTALLATION
REQUIREMENTS
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2.3.1 Conventional fireplace and hearth
The appliance can be installed to a fireplace
complete with surround and hearth.
The fireplace opening must be within the following dimensions:
Width: Max. 457mm
Min: 305mm
Height Max: 610mm*
Min. 510mm
* Though the total height of the closure plate
will accommodate a maximum opening
height of 650mm, heights above 610mm
will leave the closure plate and sealing tape
visible above the appliance.
The appliance must be mounted on a non-combustible hearth
(N.B. conglomerate marble hearths are considered as non-
combustible). The hearth must be at least 880mm wide x 300mm
deep. The hearth material must be at least 12mm thick. The
periphery of the hearth (or fender) should be at least 50mm above
floor level to discourage the placing of carpets or rugs over it.
The appliance can be fitted to a purpose
made proprietary class “O” - 100“C or O”-
150°C surround.
2.3.2. Wall mounted
The appliance can be wall mounted.
The appliance is not suitable for installation
on combustible walls.
The opening must be within the following
dimensions:
Width: Max. 356mm
Min. 305mm
Height: Max. 610mm*
Min. 376mm
* Though the total height of the closure plate
will accommodate a maximum opening
height of 650mm, heights above 610mm
will leave the closure plate and sealing tape
visible above the appliance.
The bottom of the fire must be at least
102mm above the finished floor
covering. This requires that the top of the
opening must be at least 612mm above the
finished floor covering.
2.3.3. Precast flue
The appliance can be installed to a fireplace
that has a precast concrete or clay flue block
system conforming to BS1289. The
appliance is suitable for installations
conforming to older versions of BS1289 as
well as the current edition. The flue blocks
must have a minimum width not less than
63mm and a cross-sectional area not less
than 13,000mm2. Older editions of BS1289
required a cross-sectional area of
13,000mm2. The current revision of the
standard requires 16,500mm2. This
appliance is suitable in both cases.
The chimney should be one or two storeys
high but not less than 3m
vertical height and be correctly terminated.
No mortar fangs between the blocks should
be extruded into the flueway. If raking blocks
are used, they must be fitted in accordance
with the manufacturer’s instructions. Mortar
must not be allowed to drop down and
accumulate in the raked positions.
The fireplace opening must be within the
following dimensions:
Width: Max. 457mm
Min: 305mm
Height Max: 610mm*
Min. 610mm*
2.3.4. Metal flue box
The appliance can be installed to a metal flue
box complying with the
constructional requirements of the current
edition of BS715.
The opening must be within the following
dimensions:
Width: Max. 457mm
Min: 380mm
Height Max: 610mm*
Min. 510mm
*Though the total height of the closure plate
will accommodate a maximum opening
height of 650mm, heights above 610mm
will leave the closure plate and sealing tape
visible above the appliance.
2.4. Flues
Suitable flues are:
a) 225mm x 225mm conventional brick
flue. If a liner is used, it must be a minimum
of 127mm (5in.) diameter. The liner must be
sealed to the surrounding area above the
fireplace opening and to the top of the
chimney and have an approved terminal.
b) A properly constructed precast flue
conforming to BS1289 (See
section.2.2.3.)
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INSTALLATION & SERVICING INSTRUCTIONS
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c) A flue pipe with a minimum diameter of
127mm (5in.). See BS6461 Part 1 for
suitable materials.
Metal flue pipes must comply with
BS715. See section 2.2.4. for metal flue box
requirements.
2.4.1. The flue must have a minimum equivalent
height of 3m.
2.4.2. The flue must serve only one fireplace.
2.4.3. Any damper or register plate should be
removed. If removal is not possible without
carrying out structural work, the damper or
plate may be left in the flue provided that it
is permanently secured in the fully open
position
2.4.4. If the appliance is intended to be installed to
a chimney which was
previously used for solid fuel, the flue must
be swept clean prior to
installation. All flues should be inspected for
soundness and freedom from blockages.
2.5 If the fireplace opening is an underfloor
draught type, it must be sealed to stop any
draughts.
2.6. The flue spigot and any spigot extension
must be capable of passing through the
closure plate by at least 25mm with a
minimum clearance of 50mm between its
open end and the nearest obstruction.
There must be a minimum clearance of
165mm between the back of the
closure plate and the back of the catchment
space.
The catchment space below the flue spigot
must extend at least 250mm downwards
measured from the bottom of the flue
spigot.
See figure 2.
2.7. The front face of the fireplace should be
reasonably flat to ensure that a good seal
can be made with the closure plate.
2.8. The minimum clearance from the top
surface of the appliance to the
underside of any shelf made from wood or
other combustible materials is as follows:-
• For a shelf up to 150mm deep
Minimum height = 203mm
• For a shelf deeper than 150mm
203mm + 12.5mm for every 25mm
depth over 150mm.
2.9. The minimum allowable distance to a corner
wall or other projection at either side of the
appliance is 100mm.
2.10 The space between the back of the outer
case and the front face of the
fireplace must not be filled in.
2.11. Note that soft wall coverings (e.g. embossed
vinyl, etc.) are easily affected by heat. They
may scorch or become discoloured when
close to a heating appliance. Please bear
this in mind when installing.
2.12. An extractor fan may only be used in the
same room as this appliance, or in any area
from which ventilation for the appliance is
taken, if it does not affect the safe
performance of the appliance. Note the
spillage test
requirements detailed further on in this
manual. If the fan is likely to affect the
appliance, the appliance must not be
installed unless the fan is
permanently disconnected.
2.13. No special ventilation bricks or vents are
required in the room for this
appliance.
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INSTALLATION & SERVICING INSTRUCTIONS
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3.1 CARTON CONTENTS
The carton contains:
1 Fire assembly
3 Radiants (In pack in radiant box)
1 Closure plate
1 Floor plate
1 Flue spigot
1 Spigot restrictor
4 Screws for spigot
1 Set of installation & users instructions
Carefully remove the contents. Check that
all the listed parts are present and in
satisfactory condition.
3.2. FIREPLACE FLUE PULL
After preparing the fireplace, apply a
lighted match, paper or smoke match to
the chimney opening. Observe the smoke.
If there is a definite flow into the opening
continue with the installation. If there is
not a definite flow, preheat the chimney for
a few minutes and recheck If there is still
no definite flow, the chimney may need
attention. Do not fit the appliance. Seek
expert advice.
3.3. APPLIANCE PREPARATION
Stand the fire on its base.
3.3.1. Remove the dress guard by pressing down
the two hooks at the top. Tilt the guard
forward and lift out.
3.3.2. Remove the two (one each side) side trim
retaining screws which are located in the
bottom edge of the hood just above the
side trims. Remove the side trims by
pulling forward and up to clear the
retaining slots.
3.3.3. Lift up the bottom panel and pull forward to
clear.
3.3.4. Remove the radiant pack.
3.3.5. Remove any protective film from all the
bright trims.
3.3.6. Check ignition spark
Before attempting to install, it is worth
checking that the piezo electric spark
ignition system operates satisfactorily.
To initiate the spark, depress the control
knob and while keeping it depressed, turn to
the 1/IGN position. A spark should track from
the electrode pin to the thermocouple tip. If
there is no spark or incorrect tracking, check
the spark gap between the electrode wire and
thermocouple tip
(see figure 3) . If the spark
gap is correct, check the ignition wiring.
3. 3.7. Fit the flue spigot to the back of the fire
using four screws provided. The fire is
supplied with a spigot restrictor which is
intended for use where the flue draught is
excessive. The restrictor must not be fitted
to a flue with an effective height less than
4m or where a precast flue is used. Where
the restrictor is required, fit it, at this stage,
between the flue spigot and the back of the
fire. There may, however, be certain
exceptional circumstances where fitting
the restrictor causes the fire to fail the
spillage test (see section 5.3.4). In such
cases the restrictor will have to be
removed.
3.3.8. If the fire is fitted to a recessed fireplace,
an extension flue spigot up to a maximum
total length of 125mm may be used. The
extension must be a tight fit over the flue
spigot and be secured by two self tapping
screws. Note the minimum clearance
required as shown in
figure 2 .
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INSTALLATION & SERVICING INSTRUCTIONS
3. UNPACKING & PRE-
INSTALLATION PREPERATION
figure 3
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3.4. FITTING THE CLOSURE PLATE (Figures 4 & 5)
3.4.1. If a centre gas pipe connection is required
cut an opening at the bottom of the closure
plate. (The gap between the pipe and the
opening in the closure plate should be
sealed with tape after connection,)
3.4.2. Hearth mounting (figure 5)
The closure plate must be fitted and sealed
to the hearth and fireplace opening using a
suitable heat resistant material. If necessary
cut the closure plate. Leave the closure plate
sufficiently large to overlap the fireplace
opening by 25mm. Make sure that the
rectangular air relief openings are fully
within the fireplace opening.
3.4.3 Wall mounting (Figure 6)
The closure plate must be fitted and sealed
to the fireplace opening using a suitable heat
resistant material. If necessary cut the
closure plate. Leave the closure plate
sufficiently large to overlap the fireplace
opening by 25mm. Make sure that the
rectangular air relief openings are fully
within the fireplace opening.
The bottom of the fire must be at least
102mm above any carpet or other floor
covering. To achieve this, the bottom of the
closure plate must also be at least 102mm
above the finished floor covering. The centre
of the flue spigot hole will be at least 486mm
above the finished floor covering.
1. To improve appearance, remove the
front adjustment screws from the bottom
bar of the fire.
2. Place the closure plate over the fireplace
opening in its proper position.
3. Mark the positions of the four wall fixing
holes. Use only the lower of the top two
pairs of holes.
4. Remove the plate. Drill and plug the wall
using no. 10 wall plugs.
5. Put the closure plate back in position.
Make sure that the holes line up with the
wall plugs. Seal the plate to the wall with
suitable heat resistant tape.
3.4.4. Check the flue pull with closure plate fitted
by applying a lighted match or smoke match
to the flue spigot opening in the closure
plate and observe the smoke. If there is a
definite flow continue with the installation. If
not check the fitting of the closure plate. The
fireplace flue pull check described in section
3.2 should have confirmed that the fireplace
itself is satisfactory.
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INSTALLATION & SERVICING INSTRUCTIONS
figure 4
figure 5
figure 6
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4.1. INSTALLING TO A HEARTH
4.1.1. Place the fire centrally on the hearth making
sure that the spigot lines up with the spigot
hole in the closure plate. Gently slide the
appliance into place. The spigot must enter
the closure plate to a depth of at least 25mm
(see figure 2) .
4.1.2. Level the appliance on the hearth by
slackening the two locknuts and
turning the levelling screws in the bottom
cross bar up or down as required while they
bear on the hearth. When the fire is level and
square to the wall, retighten the locknuts.
4.2. WALL MOUNTING
4.2.1. Fit two no. 10 x 2in. long woodscrews in the
top two fixing holes. Do not screw fully
home at this stage. Leave about 12mm of
screw protruding.
4.2.2. Lift the fire and angle it backwards to engage
the support brackets on to the top fixing
screws. Carefully pivot the fire downwards
to engage the flue
spigot in the closure plate.
4.2.3. Fit two screws through the bottom spacing
brackets and into the lower
fixing holes. Fully tighten all four screws.
4.3. GAS SUPPLY CONNECTION
4.3.1. An Rp1/4 (1/4in. B.S.P.) elbow connector is
provided. This can be revolved through 360°
to the connection position required. If a rear
centre connection is required through an
opening cut in the closure plate (see
section 3.4.1.), seal the gap between the
plate and the pipe with tape after
connection.
4.3.2. Provision for isolation of the gas supply
must be provided upstream of the appliance
for safety and servicing.
4.3.3. The supply pipe must be of a rigid material
(e.g. copper). A flexible connection must not
be made.
4.3.4. Pressure check the installation pipework for
gas soundness in accordance with the
current edition of BS6891.
4.3.5.Fit the floor plate ensuring that the rear tabs
locate in the slots in the back panel. and the
front of the plate rests on the flange at the
back of the bottom cross bar
(see figure 7) .
Fitting the plate will be easiest if its right side
is first fed in behind the gas tap and
thermocouple and the left side of the plate is
then swung into the fire.
4.4. FITTING THE RADIANTS
Fit the radiants ensuring that they rest
against the rear support bar and that their
bottom front edges are behind the retaining
tags near the front of the radiant box.
5.1. CHECK CONTROL SETTINGS
5.1.1 Depress the control knob and turn
anticlockwise partially towards the 1/IGN
position until some resistance is felt. Keep
depressed at this position for a few seconds
to purge air from the system then, while
keeping it depressed, turn fully to the 1/IGN
position. A spark should be generated at the
pilot while turning. The spark should ignite
the pilot.
5.1.2. When pilot ignition has been achieved, keep
the control knob depressed for
approximately ten seconds to allow the
thermocouple probe to warm up and then
release it. If the pilot does not remain alight,
ensure that the air has been purged, that the
pilot orifice is clear and that the
Page 9
INSTALLATION & SERVICING INSTRUCTIONS
4.APPLIANCE INSTALLATION
5.FULL OPERATING CHECKS
figure 7
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thermocouple connections are sound.
Replace the pilot unit if necessary (see
servicing section of this manual).
5.1.3. Check all the control settings.
These are:-
Knob Position
2 Centre radiant on low. Outer radiants off.
3 Centre radiant on full. Outer radiants off.
4 Centre radiant on full. Outer radiants on low.
5 All radiants on full.
5.1.4. Check reference pressure
The appliance is pre-set to give the correct
heat input at the inlet pressure shown in
section 1 of this manual. No adjustment is
necessary. Check the burner pressure by
fitting a pressure gauge at the test point. The
test point is on the gas tap. Check the
pressure with the appliance alight and set at
maximum output (Control position 5).
After checking, turn off the appliance.
Remove the pressure gauge and replace the
test point sealing screw. Relight the
appliance. Turn to the maximum output
position and test around the sealing screw
for gas soundness with a suitable leak
detection fluid.
5.2. FIT THE BOTTOM PANEL & TRIMS
5.2.1. Refit the bottom panel. Make sure that the
slots in the sides of the panel locate fully
over the pegs at the sides of the main case.
5.2.2. Refit the two side trims and tighten their
securing screws.
5.3. SPILLAGE CHECK
A spillage check must be made before
leaving the installed appliance with the
customer.
5.3.1 Close all doors and windows in the room
containing the appliance.
5.3.2 Light the appliance and set the control knob
to the maximum position (Position 5).
5.3.3 Leave the appliance on for five minutes.
5.3.4 Place the smoke match tube horizontally
under the top lip of the radiant box and at
least 50mm away from the sides of the
radiant box. See figure 8.
The installation is satisfactory if the smoke
is drawn into the appliance. If the smoke is
not drawn into the appliance, leave the
appliance alight at the maximum setting for
a further ten minutes and then repeat the
test. If the smoke is still not drawn into the
appliance, inspect the sealing of the closure
plate. If the sealing is satisfactory but the
appliance is installed with the flue restrictor
(see section 3.3.7), remove the restrictor,
reseal the appliance and retest. If smoke is
still not drawn into the appliance Disconnect
the appliance and seek expert advice.
5.3.5 If the above test is satisfactory, open all
internal connecting doors, hatches, etc. in
the room. Keep all doors and windows that
open to the outside of the building closed.
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INSTALLATION & SERVICING INSTRUCTIONS
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recheck for spillage as above. If an extractor
fan is installed in the same room as the
appliance or a connecting room, check that
spillage does not occur with the fan
operating and all doors and other openings
between the fan and the appliance open. If
the smoke is drawn into the appliance,
continue with the installation. If the test is
not satisfactory, Disconnect the appliance
and advise the customer of the cause of
failure.
5.4. FIT THE DRESS GUARD
Locate the bottom of the dress guard in the
two holes in the bottom panel apron. Engage
the two spring projections at the top of the
guard in the slots under the front decorative
canopy.
6.1. Recheck the operation of the control.
6.2. Visually inspect the appliance. Clean off any
marks incurred during
installation.
6.3. Advise the customer how to operate the
appliance.
6.4. Advise the user that the appliance can be lit
with a match if necessary by inserting it
through the central opening at the bottom of
the radiant box.
6.5. Advise that the dressguard can be removed
to replace the radiants.
6.6. Advise that any cleaning must only be
carried out when the fire is off and cold.
6.7. Mention that the radiants may become
brown with use, that this is quite
normal and has no adverse effect.
6.8. Recommend that the appliance should be
serviced and the chimney inspected by a
competent person (In the UK a CORGI
registered person) at least annually.
If the appliance is in premises in the United
Kingdom occupied by a
tenant, point out that by law a landlord
must have any gas appliance, flue and
pipework which is situated in a tenant’s
premises checked for safety at least every
12 months.
6.9. Hand these instructions and the user’s
instructions to the customer.
Always turn off the gas supply and make sure that
the appliance is cool before commencing any
servicing.
Always test for gas soundness and spillage after
servicing the appliance.
It is recommended that, at least once a year, the
appliance is disconnected and the catchment space
behind the closure plate checked and cleared of
any debris. The closure plate must be resealed to
the wall after checking.
Page 11
INSTALLATION & SERVICING INSTRUCTIONS
figure 9
6.FINAL REVIEW
7.SERVICING & PARTS
REPLACEMENT
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7.1. TO REPLACE RADIANT(S)
7.1.1. Remove the dress guard by pressing down
the two hooks at the top. Tilt the guard
forward and lift out.
7.1.2. Remove the old radiant(s) Fit the new
radiant(s) ensuring that they rest against the
rear support bar and that their bottom front
edges are behind the retaining tags near the
front of the radiant box.
7.1.3. Replace the dress guard.
Locate the bottom of the dress guard in the
two holes in the bottom panel apron. Engage
the two spring projections at the top of the
guard in the slots under the front decorative
canopy.
7.2. TO GAIN ACCESS TO BURNER, PILOT, TAP ETC.
7.2.1. Remove the dress guard by pressing down
the two hooks at the top. Tilt the guard
forward and lift out.
7.2.2. Remove the two (one each side) side trim
retaining screws which are located in the
bottom edge of the hood just above the side
trims. Remove the side trims by pulling
forward and up to clear the retaining slots.
7.2.3. Lift up the bottom panel and pull forward to clear.
7.3. TO REPLACE THE PILOT UNIT
7.3.1. To gain access see section 7.2.
7.3.2. Disconnect the thermocouple connection at
the bottom of the gas tap.
7.3.3. Disconnect the pilot pipe from the gas tap. It
is the upper connection at the right side of
the tap.
7.3.4. Remove the first screw securing the dust
cage to the pilot unit / burner. Carefully
remove the dust cage and place aside.
Remove the second screw securing the pilot
unit to the burner.
7.3.5. Disconnect the electrode lead from below
the pilot electrode. Carefully remove the
dust cage.
7.3.6. Carefully remove the pilot unit together with
the pilot pipe then disconnect the pipe from
the pilot unit.
7.3.7. Replace in the reverse order.
Note: 1 The pilot unit must be replaced as a whole assembly. Its
individual components are not separately replaceable.
2. Once removed, ensure that the dust cage is cleaned before
refitting. Make sure that it locates squarely onto the pilot unit
without any gaps between the cage edges and the pilot unit.
7.4. TO REMOVE THE BURNER, GAS TAP & PILOT
ASSEMBLY
7.4.1. To gain access see section 7.2.
7.4.2. Make sure that the gas tap is in the off
position. Disconnect the control
spindle & adapter from the gas tap by
removing the split pin. Lift the adapter clear
of the gas tap spindle.
7.4.3. Disconnect the inlet pipe from the gas tap. It
is the lower connection at the right side of
the tap.
7.4.4. Slacken the wing nut at the left side of the
burner. Remove the screw from the captive
nut at the right side of the burner. Carefully
remove the burner, tap & pilot unit.
7.4.5. Replace in the reverse order. Leave the
burner fixing screw and wing nut loose
while reconnecting the inlet pipe to aid
alignment.
Make sure that the control knob with spindle
is correctly turned to agree with the gas tap
position before refitting the split pin.
7.5 TO REPLACE GAS TAP OR INJECTOR(S)
7.5.1. Remove the burner, tap & pilot unit - see
section 7.4.
7.5.2. Disconnect the electrode lead from below
the pilot electrode.
7.5.3. Disconnect the thermocouple connection at
the bottom of the gas tap.
7.5.4. Disconnect the pilot pipe from the gas tap.
7.5.5. Remove the gas tap fixing nut from the
burner and slide out the gas tap.
7.5.6. Unscrew the injector(s).
7.5.7. Replace in the reverse order. Take care when
replacing the injectors. The injectors have
ceramic tips at each end. It is important not
to allow jointing compound to get on either
end of the injectors.
Make sure that the control knob with spindle
is correctly turned to agree with the gas tap
position before refitting the split pin.
7.6 TO REPLACE THE PIEZO GENERATOR
7.6.1. Remove burner, tap & pilot unit - see section
7.4.
7.6.2. Disconnect the electrode lead from Pilot
unit.
7.6.3. Remove the circlip holding the piezo unit to the
tap. Remove the piezo unit.
Page 12
INSTALLATION & SERVICING INSTRUCTIONS
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7.6.4. Replace in the reverse order. Make sure that
the control knob with spindle is correctly
turned to agree with the gas tap position
before refitting the split pin.
7.7. TO GREASE THE GAS TAP
7.7.1. Remove the gas tap complete with piezo
generator - see section 7.5.
7.7.2. Remove the piezo generator as 7.6. and
remove the two screws from the head of the
tap.
7.7.3. Remove the spindle and spring from the tap.
7.7.4. Note the position of the slot in the plug.
Mark its position on the tap body.
7.7.5. Rotate the plug and pull it out of the tap.
7.7.6. Clean and grease the plug lightly with a
suitable grease. Do not apply excessive
grease. Particularly, make sure that the gas
ports are not restricted by grease.
7.7.7. Push the plug back into the tap body. Line
up the slot in the plug with the mark
previously made on the tap body.
7.7.8. Reassemble in the reverse order making
sure that the components are correctly
engaged. Check the operation of the tap and
piezo. Make sure that the control knob with
spindle is correctly turned to agree with the
gas tap position before refitting the split pin.
7.8. TO REMOVE THE COMPLETE FIRE TO CHECK
CHIMNEY FOR DEBRIS.
7.8.1. To gain access see section 7.2.
7.8.2. Remove the radiants and store in a safe
place.
7.8.3. Remove the floor plate.
7.8.4. Undo the inlet connection at the elbow
located centrally below the burner.
7.8.5. If wall mounted, remove the two lower fixing
screws located in the back panel below the
burner then remove the two upper screws
accessible through the upper canopy grill.
Lift the fire away from the wall.
7.8.6. If hearth mounted, pull the fire away from
the wall. Take care that the
levelling screw heads do not scratch the
hearth surface.
7.8.7. Remove the closure plate from the chimney
opening.
7.8.8. Inspect the opening and clear away any
debris from the base of the flue.
7.8.9. Reseal the closure plate and refit the fire in
the reverse order.
Page 13
INSTALLATION & SERVICING INSTRUCTIONS
SHORTLIST OF SPARES
figure 10
KEY DESCRIPTION No. OFF MAKER’S
PART No.
A Gas tap 1 544609
B Piezo generator 1 536939
C Injector Upper Bray
cat 28 size 120 1 544619
D Injector lower Bray
cat 28 size 250B 1 545199
E Pilot unit 1 545949
G Inlet elbow 1 532519
H Control knob 1 544659
J Radiant 3 544649
K Dress guard 1 523689
L Dust cage 1 567619
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Turn the fire off and allow it to cool before
attempting to remove the radiants.
See figure 3.
Remove the dress guard by pressing down the
two hooks at the top. Tilt the guard forward and
lift out.
Lift the radiant upwards to clear the metal
retaining tab then pull out bottom first.
Fit the new radiant by inserting its top under the
top lip of the radiant box then swing the bottom
of the radiant over and behind the retaining
tab.The back of the radiant should rest against the
rear support bars and the bottom front edge
should be behind the retaining tab.
Replace the dress guard.
Locate the bottom of the dress guard in the two
holes in the bottom panel apron. Push the guard
back so that the two spring projections at the top
of the guard engage in the slots under the front
decorative canopy.
Always use the correct type of replacement
radiant. Ask for Valor part number 544649 (GC
No. 125 164).
Regular maintenance
In order to achieve and maintain high levels of
personal safety and performance
efficiency, it is essential that the opening at the
back of the fire and the flue are kept clear of any
form of obstruction. It is possible that deposits of
mortar or soot could fall and accumulate causing
the flue to be blocked or restricted and so
preventing proper clearance of dangerous
exhaust fumes.
In the United Kingdom it is the law that a landlord
must have any gas appliance, flue and pipework
which is situated in a tenant’s premises checked
for safety at least every twelve months by a
competent person (In the U.K, a CORGI registered
installer).
We recommend that all gas appliances and their
flues, wherever situated, are checked annually.
General servicing
If you require any attention to your fire, contact
your supplier mentioning the model name and
number. If you require any attention to the outer
case or trims, state the case colour. It will also be
helpful if the appliance serial number is quoted.
This will be found on a label on the right hand side
of the case near the bottom.
Page 7
USERS INSTRUCTIONS
REPLACING THE RADIANTS MAINTENANCE
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Turn the fire off and allow it to cool before
attempting any cleaning. Normally the fire will
only need dusting. The bright metal trims may be
cleaned with a damp cloth and dried with a soft
duster. Obstinate marks can be removed from the
guard and trims using soapy water. Never use
abrasive cleaners.
The radiants can be cleaned with a soft brush -
see below for how to remove the radiants.
Page 6
USERS INSTRUCTIONS
CLEANING
figure 3
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The flame sensing safety system.
For your safety, this appliance is fitted with a
device which will shut down the appliance in the
event of abnormal flue conditions. This device is
NOT a substitute for an independently mounted
Carbon Monoxide detector.
The device will also automatically shut off the gas
supply to the fire if the pilot flame goes out due to
lack of oxygen or for any other reason.
If this device starts to repeatedly shut off the gas,
get expert advice.
This device incorporates a probe which senses
that the heat from the pilot flame is correct. If this
probe is cool, the device will prevent any gas flow
unless the control knob is held down at the
ignition position.
If, for any reason, the flames go out when the fire
is hot or if the fire is turned off when hot, always
wait at least three minutes before attempting to
relight.
To light and operate.
Depress the control knob and turn anticlockwise
towards the 1/IGN position
(Figure 1) . A spark
should be generated at the pilot while turning. The
spark should ignite the pilot. The pilot flame can
be seen through the opening immediately below
the centre radiant
(Figure 2) .
(If the pilot does not light, turn the control knob
to OFF and try again. In the unlikely event of
failure of the ignition mechanism, the pilot can be
lit with a long match or taper as described below.)
The control knob can then be set at your desired
heat level. The settings are:
Knob Position
2 Centre radiant on low. Outer radiants off.
3 Centre radiant on full. Outer radiants off.
4 Centre radiant on full. Outer radiants on low.
5 All radiants on full.
To turn off, partially depress the knob and turn
clockwise to OFF.
Match or taper lighting
If the ignition system will not light the pilot, the
fire can be lit with a long match or taper.
Depress and turn the control to the !/IGN
position. Keep the knob depressed and insert the
lighted match or taper into the pilot viewing
opening (figure 2.
When the pilot has been lit, keep the control knob
depressed for approximately ten seconds to allow
the flame sensing probe to warm up and then
release it.).
For your own convenience, have the heater
serviced as soon as possible.
Page 5
USERS INSTRUCTIONS
OPERATING THE FIRE
figure 1
figure 2
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1. As with any gas appliance, this fire must be
installed by a competent person in
accordance with the latest edition of the
gas safety (installation & use) regulations.
2. If the fire is intended to be installed to a
chimney which was previously used for
solid fuel, please note that the chimney
must be swept prior to installation.
3. On no account must the fire stand on
carpets or other combustible
materials. The fire must stand behind a
non-combustible hearth surface at least
880 mm wide and 300mm from front to
back. The hearth material must be at least
12.5mm thick. The top surface should be
50mm above floor level to discourage
placing carpets, rugs or other combustible
materials over it.
4. The minimum clearance from the top
surface of the fire to the underside of any
shelf made from wood or other
combustible materials is as follows:-
• For a shelf up to 150mm deep
Minimum height = 203mm
• For a shelf deeper than 150mm
203mm + 12.5mm for every 25mm
depth over 150mm.
5. It should be appreciated that although this
appliance conforms to all the applicable
standards, it is a heating appliance and
certain parts of its surface will become hot.
A suitable guard which complies with BS
6539 or 6778 should be used for the
protection of young children, the elderly
and the infirm. Such a guard is also
recommended for the protection of pet
animals.
6. Always switch the fire off and allow to cool
before cleaning or carrying out any
maintenance.
7. Never hang clothing, towels or any other
fabrics over the fire.
8. This fire is fitted with a device which will
automatically shut off the supply of gas to
the fire if, for any reason, the pilot goes out.
If this device does operate or if the fire is
turned off accidentally or intentionally,
always wait three minutes before
attempting to relight.
9. Soft wall coverings (e.g. embossed vinyl
etc.) which have a raised pattern, are easily
affected by heat. They may, therefore,
scorch or become discoloured when close
to a heating appliance. Please bear this in
mind when having a heating appliance
installed and when redecorating.
When operating your fire for the first time, some
vapours may be given off which may cause a
slight odour and could possibly set off any smoke
alarms in the immediate vicinity. These vapours
are quite normal with new appliances. They are
totally harmless and will disappear after a feW
hours use.
It is quite common for the radiants to take
on a brown tint after a period of use. This is
normal with all types of ceramic radiant and has
no adverse effect whatsoever on the performance
or safety of the appliance.
Thank you for choosing this Valor gas appliance.
This fire has been designed to give years of
trouble-free service. To maintain its optimum
performance, advantage should be taken of the
regular servicing and inspection services
available for gas appliances. For Valor servicing
ring 0345 626 341 (Local rates apply). Annual
servicing is recommended.
Page 4
USERS INSTRUCTIONS
1.APPLIANCE DATA
PLEASE NOTE
IF YOU SMELL GAS
DON’T SMOKE
EXTINGUISH ALL NAKED FLAMES
DON’T TURN ELECTRICAL SWITCHES ON OR OFF
TURN OFF THE GAS SUPPLY AT THE METER
OPEN DOORS AND WINDOWS TO GET RID OF
THE GAS
IMMEDIATELY CALL THE GAS EMERGENCY
SERVICE- SEE YOUR LOCAL TELEPHONE
DIRECTORY
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Page
OWNER SECTION............................................................................................4
Operating the Fire.....................................................................................................5
Cleaning....................................................................................................6
Replacing the radiants..............................................................................................7
Maintenance.............................................................................................................7
Page 3
LIST OF CONTENTS
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)
AT A SUPPLY PRESSURE OF 20mbar (8in w.g.)
THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM (GB)
AND THE REPUBLIC OF IRELAND (IE) ONLY
We trust that these instructions give sufficient details to enable this appliance to be
installed and maintained satisfactorily. However, if further information is required,
our Valor advice line will be pleased to help.
Ring 0345 626 341 (Local call rates apply).
CUSTOMER CARE
Please leave this Guide with the user
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Safety First.
Valor fires are CE Approved and designed to meet the appropriate British Standards and Safety
Marks.
Quality and Excellence.
At the heart of every Valor fire.
All Valor fires are manufactured to the highest standards of quality and excellence and are
manufactured under a BS EN ISO 9001 quality system accepted by the British Standards Institute.
The Highest Standards
Valor is a member of the Society of British Gas Industries which works to ensure high standards of
safety, quality and performance.
Careful Installation
Valor is a Corgi registered company. All our gas fires must be
installed by a competent Corgi Registered Installer in accordance
with our Installer Guide and should not be fitted directly on to a
carpet or floor of combustible material.
Valor Heating, Erdington, Birmingham B24 9QP
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication
© Valor Heating
Because our policy is one of constant development and improvement, details may vary slightly from those given in this publication.
Valor Folium Format U/down 12/4 5/22/00 9:33 AM Page 19

RADIANT / CONVECTOR
GAS FIRES
Favourite
MODEL 322
Firelite
MODEL 328
&
Regency
MODEL 328
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20) AT A
SUPPLY PRESSURE OF 20mbar (8 in w.g.)
THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM (GB) AND
THE REPUBLIC OF IRELAND (IE) ONLY
This booklet is intended to help you care for your Valor gas fire. Please read thoroughly before using and keep for future reference.
We trust that these instructions give sufficient details to enable this appliance to be operated and maintained satisfactorily. However if
further information is required, our Valor advice line will be pleased to help.
Ring 0345 626 341 (local call rates apply).
USERS INSTRUCTIONS
Instructions to be left with the owner
600B520/02
April 2000
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