Valor 762 Instructions for use

5136065/06
Model 762
Inset live fuel effect gas fire for assembly with;
Blakely fascia
© GDC Group Ltd. 2013
INSTALLE AND OWNE GUIDE
Please keep me in a safe place for future use.
We trust that this guide gives sufficient details to enable this appliance to be
installed, operated and maintained satisfactorily. owever, if further information is
required, our Valor Technical Helpline will be pleased to help.
Telephone [phone] (National call rates apply in the United Kingdom).
In the Republic of Ireland Telephone [phone].
DON’T FORGET
To register your guarantee!
Call 0800 597 8500

© GDC Group td.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
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Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following
address: The Marketing Communications Manager, GDC Group Ltd, Millbrook ouse,
Grange Dive, edge End, Southampton, SO30 2DF.
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Valor, GDC Group Ltd., Millbrook ouse,
Grange Drive, edge End, Southampton,
SO30 2DF. UK
www.valor.co.uk
Because our policy is one of constant development and improvement, details may vary
slightly from those given in this publication
© GDC Group Ltd. 2013 Page 2
THIS APP IANCE IS FOR USE WITH NATURA GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0595271 THIS APP IANCE
IS FOR USE WITH PROPANE GAS (G31).
THIS APP IANCE IS SUITAB E ON Y FOR INSTA ATION IN THE UNITED
KINGDOM (GB) AND THE REPUB IC OF IRE AND (IE).

Safety First.
Valor fires are CE Approved and designed to meet the appropriate British Standards
and Safety Marks.
Quality and Excellence.
All Valor fires are manufactured to the highest standards of quality and excellence
and are manufactured under a BS EN ISO 9001 quality system accepted by the
British Standards Institute.
The Highest Standards
Valor is a member of SBGI and IC ( eating and ot water Industry Council) that
work to ensure high standards of safety, quality and performance.
Careful Installation
This gas fire must be installed by a competent GAS SAFE REGISTER operative in
accordance with our installer guide and should not be fitted directly on to a carpet or
floor of combustible material.
© GDC Group Ltd. 2013 Page 3

© GDC Group Ltd. 2013 Page 4
INSTALLER GUIDE
FOR OWNER GUIDE SEE PAGES 41 TO 58
INSTALLE GUIDE

CONTENTS
Section Page
INSTA ER GUIDE 5 - 40
OWNER GUIDE 41 - 58
1. IMAGE 7
2. SAFETY 8
3. ACCESSORIES 9
4. APP IANCE DATA, EFFICIENCY AND NOx 9
4.1 General information. 9
4.2 Efficiency. 10
4.3 NOx 10
5. GENERA INSTA ATION REQUIREMENTS 10
5.1 Regulations, Standards and Law. 10
5.2 Ventilation requirements. 11
5.3 The Atmosphere sensing device (ASD). 11
5.4 Fireguard requirements. 11
5.5 Room considerations. 11
5.6 Chimney preparation. 12
5.7 Fireplace preparation. 12
5.8 The hearth. 13
5.9 Fireplace clearances. 13
5.10 Installation options. 15
5.11 Flues. 16
5.12 Propane appliances. 16
6. UNPACKING 17
7. PACK CONTENTS 18
8. FIREP ACE CHECK 20
8.1 Fireplace check. 20
8.2 Fireplace flue pull. 21
9. IGNITION CHECK 21
9.1 Fitting batteries to the remote control handset. 21
9.2 Fitting batteries to the receiver box. 21
9.3 Setting the handset and receiver relationship. 22
9.4 Checking the ignition operation. 22
10. GAS SUPP Y CONNECTION 22
11. PREPARING APP IANCE FOR INSTA ATION 22
12. CONVECTION BOX INSTA ATION 23
12.1 Method 1 - Front fixing to fireplace surround. 23
12.2 Method 2 - Cable retention and floor fixing. 24
12.3 Sealing floor front - All installations. 26
© GDC Group Ltd. 2013 Page 5 Continued on next page
INSTALLE GUIDE

13. BURNER AND SUPP Y PIPE INSTA ATION 27
13.1 Burner installation. 27
13.2 Supply pipe installation. 27
13.3 Burner checks. 27
13.3.1 Lighting the fire. 27
13.3.2 Adjusting flame height. 28
13.3.3 Adjusting to pilot only setting. 28
13.3.4 Turning off. 28
13.4 Check inlet pressure. 29
14. FITTING THE CERAMIC FUE EFFECT 29
14.1 Fitting the rear ceramic wall. 29
14.2 Fitting the side ceramic walls. 29
14.3 Fitting the ceramic support. 29
14.4 Fitting the port cover. 29
14.5 Fitting the ceramic fuel effect. 30
15. FU OPERATING CHECKS 32
15.1 Check the burner operation. 32
15.2 Check for spillage. 32
15.3 Flame supervision and spillage monitoring system. 32
16. FASCIA INSTA ATION 33
17. FINA REVIEW 34
18. SERVICING & PARTS REP ACEMENT 35
18.1 Checking the aeration setting of the burner. 36
18.2 To remove the window panel. 36
18.3 To remove the fuel effect. 36
18.4 To remove the ceramic side walls. 37
18.5 To remove the burner unit. 37
18.6 To remove the pilot unit. 37
18.7 To remove the gas valve. 38
18.8 To remove the receiver box. 39
18.9 To remove the thermocouple interrupter block. 39
18.10 To replace the burner. 39
18.11 To remove the burner injector. 40
18.12 To remove the appliance from the fireplace. 40
© GDC Group Ltd. 2013 Page 6
CONTENTS (Continued)
Section Page
INSTALLE GUIDE

1. IMAGE
© GDC Group Ltd. 2013 Page 7
INSTALLE GUIDE
Blakely fascia

2. SAFETY
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling.
-The lifting weight of this appliance (kg) is as below:
Model eat Engine (Without ceramics) Fascia Fascia
Blakely 22.14 6.62 (Fret) 8.54 (Frame)
This fire and the fascia are both heavy. We therefore recommend that two people
should be sufficient to lift the fire or the fascia. If fitting or moving alone we
recommend the use of suitable lifting apparatus.
-When lifting always keep your back straight. Bend your legs and not your back.
-Avoid twisting at the waist. It is better to reposition your feet.
-Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
-Always grip with the palm of the hand. Do not use the tips of fingers for support.
-Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
-Use gloves to provide additional grip.
-Always use assistance if required.
This product uses fuel effect pieces, burner compartment walls and ceramic
gravel containing Refractory Ceramic Fibres (RCF), which are man-made
vitreous silicate fibres. Excessive exposure to these materials may cause
irritation to eyes, skin and respiratory tract. Consequently, it is important to
take care when handling these articles to ensure that the release of dust is kept
to a minimum. To ensure that the release of fibres from these RCF articles is
kept to a minimum, during installation and servicing we recommend that you
use a HEPA filtered vacuum to remove any dust and soot accumulated in and
around the fire before and after working on the fire. When replacing these
articles we recommend that the replaced items are not broken up, but are
sealed within a heavy duty polythene bag, clearly labelled as RCF waste. RCF
waste is classed as a stable, non-reactive hazardous waste and may be
disposed at a landfill licensed to accept such waste. Protective clothing is not
required when handling these articles, but we recommend you follow the
normal hygiene rules of not smoking, eating or drinking in the work area and
always wash your hands before eating or drinking.
This appliance does not contain any component manufactured from asbestos
or asbestos related products.
© GDC Group Ltd. 2013 Page 8
INSTALLE GUIDE

3. ACCESSO IES
Accessory Part number
LPG conversion kit 0595271
4. APPLIANCE DATA, EFFICIENCY AND NO
x
4.1 General information.
* When converted using kit 0595271.
The appliance information label is located under the burner on the right hand side of
the fire. This can be seen by removing the fascia.
4.2 Efficiency.
The efficiency of this appliance has been measured as specified in BS 7977 - 1 and
the result is as below :
Model Efficiency % (Gross)
762 Blakely
75.6
762 Blakely when converted to LPG. 75.6
© GDC Group Ltd. 2013 Page 9
Gas Natural (G20) PG (G31)*
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 5.7kW (19,448 Btu/h) 5.6kW (19,107 Btu/h)
Input - Min. (Gross) 2.0kW (6,824 Btu/h) 3.3kW (11,260 Btu/h)
Inlet Test Pressure (Cold) 20.0 ± 1.0mbar
(8.0 ± 0.4in w.g.)
37.0 ± 1.0 mbar
(14.85 ± 0.4in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Cat 82 - 067 123
Pilot & Atmosphere Sensing
Device
Copreci Ref. O.D.S
21100/224
Copreci Ref. O.D.S
21100/225
Ignition Battery powered electronic
remote control.
Battery powered electronic
remote control.
Aeration Setting See section 18.1 See section 18.1
INSTALLE GUIDE

The gross calorific value of the fuel has been used for this efficiency calculation. The
test data from which it has been calculated has been certified by Advantica
Certification services (0087). The efficiency value may be used in the UK
Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.
The conversion of net efficiency to gross was achieved by multiplying the net
efficiency by the following conversion factor from Table E3 of SAP 2005, rounding
down to the nearest whole number.
4.3 NOx
For NG the 'Weighted' result for this appliance equates to NOx Class 5.
For LPG the 'Weighted' result for this appliance equates to NOx Class 4.
5. GENE AL INSTALLATION EQUI EMENTS
5.1 Regulations, Standards and aw.
The installation must be in accordance with these instructions.
For the user’s protection, in the United Kingdom it is the law that all gas appliances
are installed by competent persons in accordance with the current edition of the Gas
Safety (Installation and Use) Regulations. Failure to install the appliance correctly
could lead to prosecution. GAS SAFE REGISTER require their members to work to
recognised standards.
In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards:-
BS EN 1856 Part 1 Chimneys - Requirements for metal chimneys.
BS 5440 Part 1 Installation of flues.
BS 5440 Part 2 Installation and maintenance of flues and ventilation for gas
appliances of rated input not exceeding 70 kW net (1st, 2nd
and 3rd family gases).
BS 6461 Part 1 Masonry chimney & flues - Installation.
BS 1251 Fireplace components.
BS 5871 Part 2 Installation - Inset LFE gas fires.
BS 6891 Gas pipework installation.
-In England and Wales, the current edition of the Building Regulations issued by the
Department of the Environment and the Welsh Office.
© GDC Group Ltd. 2013 Page 10
Gas Conversion factor from net to gross efficiency
Natural Gas 0.901
LPG 0.921
INSTALLE GUIDE

-In Scotland, the current edition of the Building Standards (Scotland) Regulations
issued by the Scottish Executive.
-In Northern Ireland, the current edition of the Building regulations (Northern
Ireland) issued by the Department of the Environment for Northern Ireland.
-In the Republic of Ireland the installation must be carried out by a competent
person and also conform to the relevant parts of:
a) The current edition of IS 813 “Domestic Gas Installations”
b) All relevant national and local rules in force.
Where no specific instructions are given, reference should be made to the relevant
British Standard Code of Practice.
5.2 Ventilation requirements.
Normal adventitious ventilation is usually sufficient to satisfy the ventilation
requirements of this appliance. In GB reference should be made to BS 5871 Part 2
and in IE reference should be made to the current edition of IS 813 “Domestic Gas
Installations” which makes clear the conditions that must be met to demonstrate that
sufficient ventilation is available.
5.3 The Atmosphere sensing device (ASD).
The appliance is fitted with an A.S.D (Atmosphere sensing device). If the appliance
closes down after a period of operation for no apparent reason, the consumer should
be informed to stop using the appliance until the installation and appliance have been
thoroughly checked. The A.S.D will shut the appliance down if an unacceptable
amount of harmful products of combustion accumulate. Under no circumstances
should the A.S.D be altered or bypassed in any way. Only a genuine manufacturer’s
replacement part should be fitted. The individual A.S.D components are not
replaceable.
5.4 Fireguard requirements.
A fireguard complying with BS 8423 should be fitted for the protection of young
children, the elderly, the infirm and pet animals.
5.5 Room considerations.
5.5.1 This appliance must not be installed in any room that contains a bath or shower
or where steam is regularly present.
5.5.2 An extractor fan may only be used in the same room as this appliance, or in
any area from which ventilation for the appliance is taken, if it does not affect the safe
performance of the appliance. Note the spillage test requirements detailed further on
in this manual. If the fan is likely to affect the appliance, the appliance must not be
installed unless the fan is permanently disconnected.
5.5.3 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by
heat. They may scorch or become discoloured when close to a heating appliance.
Please bear this in mind when installing.
© GDC Group Ltd. 2013 Page 11
INSTALLE GUIDE

5.6 Chimney preparation.
5.6.1 If the appliance is intended to be installed to a chimney that was previously
used for solid fuel, the flue must be swept clean prior to installation. All flues should
be inspected for soundness and freedom from blockages.
5.6.2 Any chimney damper or restrictor should be removed. If removal is not possible,
they must be secured in the open position.
5.7 Fireplace preparation.
5.7.1 If the fireplace opening is an underfloor draught type, it must be sealed to stop
any draughts.
5.7.2 The fireplace floor should be reasonably flat to ensure that a good seal with the
convection box can be made.
5.7.3 The front face of the fireplace
should be reasonably flat over the
area covered by the convection box
top and side flange seals to ensure
good sealing. These faces should be
made good if necessary.
5.7.4 If the appliance is to be fitted
against a wall with combustible
cladding, the cladding must be
removed from the area covered by
the fascia. The cladding must also not
touch the fascia (See figure 1). We
suggest that the actual fascia is used
as a template to mark the area for
combustible cladding removal and
that this area is increased by at least
2mm all round.
5.7.5 If the fireplace opening is greater than the acceptable dimensions given in this
guide, do not use the back of a fire surround or marble to reduce the opening. This
may cause cracking of the surround back or marble.
© GDC Group Ltd. 2013 Page 12
Figure 1. Removal of combustible cladding
(Fascia shown here as illustration only)
INSTALLE GUIDE

5.8 The hearth.
The appliance must be mounted behind a non-combustible hearth unless the
conditions of section 4.10.2 are met (N.B. conglomerate marble hearths are
considered as non-combustible). The appliance can be fitted to a purpose made
proprietary class “O”-150°C surround. The hearth material must be at least 12mm
thick. The periphery of the hearth (or fender) should be at least 50mm above floor
level to discourage the placing of carpets or rugs over it.
The surface of the hearth must be sufficiently flat to enable the bottom of the front
surround and the bottom front cover to be aligned horizontally. Any excessive
unevenness (uneven tiles, Cotswold stone, etc.) should be rectified.
The appliance must not stand on combustible materials or carpets.
5.9 Fireplace clearances.
5.9.1 The minimum height from the base of the fireplace opening to the underside of
any shelf made from wood or other combustible materials is detailed below:
• For a shelf up o 150mm deep: Minimum height = 750mm.
• For a shelf deeper han 150mm: 750mm + 12.5mm for every 25mm depth over
150mm (See Figure 2).
© GDC Group Ltd. 2013 Page 13
Figure 2. Combustible shelf clearances
INSTALLE GUIDE

© GDC Group Ltd. 2013 Page 14
5.9.2 Blakely Fascia - The minimum allowable distance from the outside of the
appliance fascia to a corner wall having combustible material or any other
combustible surface which projects beyond the front of the appliance is shown in
figure 3.
A 10mm access clearance from a non-combustible surface is necessary at the left
side.
INSTALLE GUIDE
Figure 3. Blakely fascia - Appliance dimensions and clearances (Dimensions
are subject to manufacturing tolerances)
Key Description Blakely Model
A Height (mm 680
B Width (mm 930
C Depth into room (mm 130
DMinimum mandatory clearance to combustible surfaces
projecting beyond the front of appliance (mm 75
ERecommended clearance to non-combustible surfaces for access
purposes (mm 50

5.10 Installation options.
In the United Kingdom, as supplied, the appliance can be installed in the following
situations:
5.10.1 Conventional fireplace and hearth.-
To a fireplace opening and hearth as shown in figure 4 and complying with BS1251
after removal of the fireback and sufficient material behind the fireback for a debris
catchment space. The required fireplace, hearth, debris catchment area and
clearance dimensions are shown in figure 5.
© GDC Group Ltd. 2013 Page 15
INSTALLE GUIDE
Figure 4. Hearth and
fireplace opening dimensions
Figure 5. Fireplace area.

© GDC Group Ltd. 2013 Page 16
5.11 Flues.
1. Suitable flues and minimum flue sizes are as follows: -
I should be no ed ha , as wi h many appliances, sharp bends or horizon al runs in
me al flues a he op of he sys em can be a cause of problems in hese ypes of
ins alla ion.
- 225mm x 225mm conventional brick flue.
- 125 or 175mm diameter lined brick or stone flue.
- 200mm diameter factory made insulated flue manufactured to BS4543 Part 2.
- 175mm diameter flue pipe. See BS6461 Part 1 for suitable materials.
- Single wall, twin wall or flexible flue liner with a minimum diameter of 125mm. The
materials to be used are stainless steel or aluminium as specified in
BS EN 1856 Part 1. The liner must be sealed to the surrounding area above the
fireplace opening and to the top of the chimney. An approved terminal must be fitted.
2. The flue must conform to BS 5440: Part 1 in design and installation.
The flue, measured from the bottom of the fireplace opening to the bottom of the
terminal, shall be not less than 3m in actual vertical height. When calculated in
accordance with BS 5440: Part 1 Annex A, the minimum equivalent height of the flue
shall be 2.0m of 125mm dia. flue pipe.
3. The flue must not be used for any other appliance or application.
4. Proprietary terminals must comply with BS 715 or BS 1289. Any terminal or
termination must be positioned in accordance with BS 5440 Part 1 to ensure that the
products of combustion can be safely dispersed into the outside atmosphere. Where
the appliance is connected to an unlined brick chimney it is generally unnecessary for
the chimney pot to be replaced or for a terminal to be fitted unless the flue has a
diameter smaller than 170mm.
5.12 Propane appliances.
Propane gas appliances must not be installed in a room that is built entirely below
ground level (See BS 5871 Part 2).
INSTALLE GUIDE

6. UNPACKING
1. The ceramic fuel effect is packed inside the convector box. The window panel is
secured at the bottom with two clamps. To release the clamps, hold at the rear and
pull down (See figure 6).
2. With both clamps released, gently pull the base of the window panel forward. old
the window panel base and lift upward until clear of the two upper window retainers
(See figure 7).
3. Gently remove the ceramic fuel effect pack.
© GDC Group Ltd. 2013 Page 17
INSTALLE GUIDE
Figure 6. Window panel clamp
Figure 7. Window removal

7. PACK CONTENTS
The items required for this appliance are packed in sections.
The ceramic walls are fragile. They are packed inside the top fitment as you open
the carton.
Section 1 - Fire unit contains:
1 Burner and convection box unit.
2 Lengths of self adhesive foam seal.
2 Cable clamps.
2 Fire retaining cables.
4 Eyebolts.
7 Wood screws.
7 Fibre / wooden plugs.
2 Strips of floor sealing tape.
1 ‘T’ connector and pressure test point.
1 Nut and olive for 8mm inlet pipe.
1 ‘PP3’ Battery.
4 ‘AA’ Batteries.
1 Smoke match tube.
1 Ceramic wall set.
1 Remote control handset.
1 Port cover.
3 No.8 x 3/8” Tapping Screws (For port cover).
1 Ceramic support.
3 No.8 x 3/8” Tapping Screws (For ceramic support).
1 Rubber grommet (For rear of convector box).
1 Literature pack.
1 Ceramic fuel effect set (Not shown).
1 Tray for ceramic gravel.
2 Window side trims.
2 Fireback spacing brackets.
4 No.8 x 3/8” Tapping Screws (For fireback spacing brackets).
2 Thumbscrews for fascia securing.
2 Washers for fascia securing.
1 Flue Restrictor
3 No.8 x 3/8” Tapping screws
Section 2 - fascia pack contains:
1 Fascia. (Ref. p20)
Carefully remove all the contents. Take special care in handling the ceramic pieces.
Check that all the listed parts are present and in good condition.
© GDC Group Ltd. 2013 Page 18
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© GDC Group Ltd. 2013 Page 19
INSTALLE GUIDE
Figure 8. Pack contents (Items are not to scale)

NOTE: The Blakely appliance is supplied with a flue restrictor, this should be fitted if
the flue height is greater than 4.3m (14ft), with a good draught present. Generally we
recommend the flue restrictor is not fitted to precast flues or metal flue box
installations. There may be circumstances where fitting the restrictor causes the fire
to fail the spillage test, in such cases the restrictor will have to be removed.
After removal conduct the spillage test again.
8. FI EPLACE CHECK
8.1 Fireplace check.
8.1.1 Fireplace size.
The fireplace must comply with the requirements described in section 5.10. This will
probably entail removing the fireback and infill material behind the fireback. The debris
catchment area shown in figure 5 must be kept clear of obstructions.
8.1.2 Fireplace general condition.
The fireplace floor should be reasonably flat to ensure that the convection box can be
installed without it rocking and so that a good seal can be made at the bottom front of
the box. The front face of the fireplace should be reasonably flat over the area covered
by the convection box top and side flange seals to ensure good sealing. These faces
should be made good if necessary. If the appliance is to be fitted against a wall with
combustible cladding, the cladding must be removed from the area covered by the
fascia. The cladding must also not touch the fascia (See figure 1). We suggest that the
actual fascia is used as a template to mark the area for combustible cladding removal
and that this area is increased by at least 2mm all round.
8.1.3 Soundness for appliance attachment
Two primary methods of retaining the appliance are provided: -
© GDC Group Ltd. 2013 Page 20
INSTALLE GUIDE
Figure 8A. Blakely fascia - Pack contents continued (Items are not to scale)
Ceramic
wall set
Fascia
Fret