Valtra 205 User manual

455, 465, 555
565, 665, 865
600, 700, 800
900, 415M,
A75, A85, A95
10
20
30
40
50
60
70
80
90
100
205, 255, 305
355, 365, 405
Tractors
General
Engine
Electrical
system
Power
transmission
Front axle and
steering sys-
tem
Tools
Brakes
Frame and
wheels
Cab and
shields
Hydraulics
Service Manual
Valtra Inc.
FIN---44200 Suolahti, FINLAND
Phone [phone]
Telefax [phone]
www.valtra.com

Order no 39 200 212
ENGLISH
Copyright E2006 by Valtra Inc.
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1
10. General 11. Layout
12. Maintenance
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Note! This Manual also includes tractors 600, 700, 800 and 900 as follows:
--- The build ---up of brakes, cab (not roof), front axles and hydraulic power lifts on 600---900 tractors is the
same as on 865---tractor. If no separate instructions are given, the instructions for 865 tractor are good for
600 ---900 tractors. Transmission on 600 ---900 tractors is the same as on 865, except that 600 ---900 tractors
have a modified low gear and also an alternative Overdrive is available. These new components require
some minor changes in the main gearbox and for these reasons 600 ---900 tractors have transmission 270
(865 has transmission 250).
--- Electric system on 600 ---900 has been shown in section 31.
--- Engine differences are described in sections 21, 22 and 23. 600 and 700 tractors have a Bosch in ---line
fuel injection pump and 800 ---900 a Stanadyne rotary distribution pump.
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To t h e r e ad e r
The Service Manual for the Valtra---Valmet 205---900 tractors is intended to be a practical reference source to be used in workshop.
The repair instructions in the manual are based on methods which have been worked out in practice during normal workshop
conditions and which are based on the use of special tools from the manufacturer when stated in the instructions. The manual
also contains descriptions of the design and function of the components.
Detailed maintenance instructions can be found in Operator’s Manual.
The Service Manual will be continually updated with new revised pages which should be inserted in the manual. Alterations and
additions will first appear as service bulletins.
Only genuine Valmet spare parts should be used to ensure the best possible function of the machine. Certain operations should
be carried out with the aid of special tools designed by Valmet.
Valtra Inc.
Tractor Service
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Model Code Page
10. General 1. 9. 2001
205--900 110 0
1.4.2006
The following supplements have been published for the Valmet 205---900 Service Manual:
Ordering number Date Content
Service Manual 39 200 211 04/1986 First edition
39 251 211 1.7.1989 --- technical modifications
--- m o d e l 4 5 5
--- new hydraulic power lift (610312---)
--- fitting instructions for optional equipment
39 251 212 10.1.1992 --- technical modifications
--- models 205, 355, 555 and 415M
--- A u t o c on tr o l p o w e r l i f t
--- Agrodata performance monitor
--- fitting instructions for optional equipment
39 251 213 1.9.1992 --- technical modifications
--- models 565 and 665
--- 2 0 --- s e r i e s e n g i n e s
--- S i g e f r o n t a x l e
--- D a n f o s s s t e e r i n g v a l v e
39 251 214 15.4.1994 --- technical modifications
--- models 255 and 465
--- 2 --- s p e e d P T O u n i t
--- hydraulic system with priority valve
--- fitting instructions for optional equipment
39 251 215 15.9.1995 --- technical modifications
--- P T O s h a f t b r a k e
--- f r o n t P T O u n i t
--- f r on t l i f t
--- fitting instructions for optional equipment
39 251 216 31.1.1996 --- o n ly f o r 6 6 5 --- 4 M O D m o d e l s
39 251 217 1.5.1996 --- m o d e l 8 6 5
--- Kontak valves for auxiliary hydraulics
--- technical modifications
Supplements 39 251 218 1.3.1997 --- A D --- i n s t r u m e n t
--- C on t r ol S to p
--- A C p o w e r l i f t o n 8 6 5
--- technical modifications
39 251 219 1.1.1998 --- tractors 600, 700, 800, 900
--- modified low gear
--- o v er dr i v e
--- technical modifications
39 259 211 1.6.1998 --- air conditioning
--- H i S h i f t
--- technical modifications
--- latest fitting instructions for optional equipment
39 259 212 15.4.1999 --- A C B p ow e r li f t
--- new front PTO
--- n e w E --- e n g i n e s f o r 7 0 0 a n d 80 0
--- new control valve of ACB power lift
--- pressure ait brakes for trailer
--- technical modifications
39 259 213 1.9.2001 --- E---engine on 600 and 900 tractor
--- new coolant pump on 600---900
--- expansion tank for engine coolant
--- Infoline and Agroline instruments
--- P T O H i S h i f t
--- updated fitting instructions for optionl equipment
--- technical modifications
39 259 214 10.10.2003 --- 12+12R gearbox
--- s h u t tl e
--- technical modifications
39 259 215 1.4.2004 --- Bosch VE rotary pump
--- wiring diagrams (M21101---)
--- technical modifications
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Model Code Page
10. General 205--900 110 0
1.4.2006
Ordering number Date Content
Service Manual 39 200 212 04/2006 Second edition
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Model Code Page
10. General 1. 12. 1986 205--865 110 1
Layout of Service Manual
1. Division into groups
The manual is divided into groups (10---100) which are based on the make---up of the tractor. The groups are listed on the firstindex
leaf.
Example. 10. General
20. Engine, fuel and cooling systems
30. Electrical system
40. Power transmission
a.s.o.
The number designation for each group is given in the top left box of the respective pages (and the first figure in the code designa-
tion).
410 1
50
60
70
80
90
100
Code Page
2. Division into components or sub ---groups
Each group is further divided into components or sub---groups. The number and the name of each component is given in the top
left box on each page (and comprise the two first figures in the code designation).
Example. 41. Clutch
42. Gearbox
44. Low gear
45.Final drives etc.
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Model Code Page
10. General 1. 12. 1986 205-- 865 110 2
3. Tractor model
At the top of each page it is indicated for which tractor the page is valid.
4. Code designation
Three---digit code designations are used to separate the different document groups for the respective components. The same
code is also used in the Time list as a reference to the text in this manual. The code designation numbers appear in the box at
thetopofthepageandalsointheheadings.
Example: Code 410
--- Group: power transmission (4)
--- Component: clutch (41)
--- Document group: general (410)
5. Page numbers
The instructions for all components are numbered in consecutive order in the right---hand box at the top of the page. The page
numbers begin with page 1 for each component.
41. Clutch 15. 5. 1993
Model Code Page
205---665 410 1
8. 11. 1990
6. Date
At the top of each page there are two boxes for dates. In a case of revised issue, the date of the earlier issue is printed in the
crossed---over box and and the date of the current issue is printed in the proper date box.
7. Additions and amendments of the service manual
New and up---dated pages will be continuously added to the service manual. The new pages should be inserted as indicated by
the code: the first digit (also the first digit on the index leaf) indicates the group:
--- the two first digits indicate the component or sub---group.
--- the third digit indicates the document group for the respective components
--- the page number indicates the definite position of the page within the service manual.
If there are two pages with the same code and page number, it is the page with the later date in the date box and the old date
in the crossed---over box which is valid or which is the current page.
When an entirely new set of repair instructions is issued, it will be accompanied by instructions on where the pages should be
inserted in the file.
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