Valtra 95 User manual

Service Manual
General
Engine
Electrical
system
Valtra Inc.
SF---44200 Suolahti, Finland
Power
transmission
Brake
system
Steering sys-
tem and Front
axle
Frame and
Wheels
Tools
Cab and
Shields
Hydraulics
10
20
30
95
105
115
X100
X110
X120
40
50
60
70
80
100
90

Order no 39 214 211
ENGLISH
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10. General 11. Layout
12. Repairs
13. Maintenance
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To the reader
The Service Manual for the ValtraValmet tractors is intended to be a practical reference source to be
used in workshop. The repair instructions in the manual are based on methods which have been
worked out in practice during normal workshop conditions and which are based on the use of special
tools from the manufacturer when stated in the instructions. The manual also contains descriptions of
the design and function of the components.
Detailed maintenance instructions can be found in Operator's Manual.
The Service Manual will be continually updated with new revised pages which should be inserted in the
manual. lterations and additions will first appear as service bulletins.
Only genuine Valmet spare parts should be used to ensure the best possible function of the machine.
Certain operations should be carried out with the aid of special tools designed by Valmet.
Valmet Tractors Inc.
Tractor Service
IM ORTANT!
ValtraValmet 95, 105 and 115 tractors are based on ValtraValmet agricultural tractors as follows:
- 95 is based on 6400DW tractor
- 105 is based on 6600 tractor
- 115 is based on 6800 tractor
ValtraValmet X100, 110H and X120 tractors are based on ValtraValmet agricultural tractors as follows:
- X100 is based on 6550Hi tractor
- X110 is based on 6650Hi tractor
- X120 is based on 6850Hi tractor
95- X120 tractors have frame steering (in 95-X120 tractors there is a new middle frame in place of the
fuel tank which is fitted on the corresponding agricultural tractors) and 95-X120 can have special auxĆ
iliary hydraulics (e.g. special, fixed front loader and its control), which are not fitted on correcponding
agricultural tractors. However, other vehicle components are the same as in corresponding agricultural
tractors.
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Model Code Page
11. General X100-X120 110 0
24. 5. 2004
The following supplements have been published for the Valtra X100-X120 Service Manual:
Ordering number Date Notes
39 261 211 24.5.2004
Supplement no. 39 261 211 (24. 5. 2004)
Includes:
- groline-instrument
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Model Code Page
11. Layout 1. 11. 2000
95, 105, 115
X100-X120 110 1
Layout of Service Manual
1. Division into groups
The manual is divided into groups (10-100) which are based on the make-up of the tractor. The groups are listed on the first index
leaf.
Example. 10. General
20. Engine, fuel and cooling systems
30. Electrical system
40. Power transmission
a.s.o.
The number designation for each group is given in the top left box of the respective pages (and the first figure in the code designaĆ
tion)
410 1
50
60
70
80
90
100
Code Page
2. Division into components or sub-groups
Each group is further divided into components or sub-groups. The number and the name of each component is given in the top
left box on each page (and comprise the two first figures in the code designation).
Example. 41. Clutch
42. Gearbox
44. Quick-shift gear
45. Final drives etc.
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Model Code Page
11. Layout 1. 11. 2000 110 2
95, 105, 115
X100-X120
3. Code designation
Three-digit code designations are used to distinguish the different document groups for the respective components. The same
code is also used in the Time List as a reference to the text in this Manual. The code designation numbers appear both in the box at
the top of the page and also in the headings.
Example: Code 410:
- Group: Power transmission (4)
- Component: Clutch (41)
- Document group: General (410)
4. age numbers
The instructions for all components are numbered in consecutive order in the right-hand box at the top of the page. The page
numbers begin with page 1 for each component.
41. Clutch 1. 11. 2000
Model Code Page
95, 105, 115 410 1
1. 9. 2000
5. Date
t the top of each page there are two boxes for dates. In the case of a revised issue, the date of the earlier issue is printed in the
crossed-over box and the date of the current issue is printed in the "real" date box.
6. Model
t the top of each page the tractor model for which the page is valid is indicated.
7. Additions and amendments of the service manual
New and up-dated pages will be continually added to the service manual. The new pages should be inserted as indicated by the
code: the first digit (also the first digit on the index leaf) indicated the group:
- the two first digits indicate the component or sub-group
- the third digit indicates the document group for the respective components
- the page number indicates the definite position of the page within the service manual
If there are two pages with the same code and page number the page with the later date in the date box (and the old date in the
crossed-over box) is valid (or the current page).
N.B. Fitting instructions for extra equipment are inserted into the service manual at the end of group concerned (E.g. code 39 is
inserted at the end of group 30).
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Model Code Page
11. Layout 110 3
1. 11. 2000
95, 105, 115
X100-X120
Code designation in the Service Manual
10. General
110 Layout
120 Repairs
130 Maintenance
20 Engine
21. Engine
210 Technical data, tools, description
211 Cylinder block and flywheel housing
212 Cylinder head and valve mechanism
213 Crank mechanism
214 Timing gears
215 Lubrication system and oil sump
216 Induction and exhaust system, turbocharger
219 Removing and fitting engine
22. Fuel system
220 Technical data, tools, description
222 Fuel feed pump and fuel filters
223 Injection pump and injectors
23. Cooling system
230 Technical data, tools, description
231 Thermostat and coolant pump
30. Electrical system
310 Fuses, specifications, wiring diagrams
314 utocontrol 2.2/2.3
321 CB power lift
330 grodata on board computer
331 D-instrument
370 utocontrol 5 / 5.2 (HiTech)
371 utocontrol 5.2
40. ower transmission
41. Clutch, fluid coupling
410 Technical data, tools, description
411 Clutch assembly and pedal rods
412 Hydraulic coupling
42. Gearbox
420 Technical data, tools, description
421 Selector forks
422 Gear shift levers
423 Shafts and gear wheels
424 Differential
44. D S, reverse shuttle, 4WD clutch
440 DPS, technical data, tools, description
440 Reverse shuttle, technical data, tools, description
440 4WD clutch, technical data, tools, description
442 Reverse shuttle, repair instructions
443 4WD clutch, repair instructions
444 DPS, repair instructions
45. Final drives
450 Technical data, tools, description
451 Final drives, repair instructions
46 ower take-off
460 Technical data, tools, description
461 Power take-off, repair instructions

10
Model Code Page
11. Layout 110 4
1. 11. 2000
95, 105, 115
X100-X120
50. Brakes
510 Technical data, description
511. Service brakes
520 Parking brake
60. Steering system and front axle
61. Steering system
610 Technical data, tools, description
611 Steering valve
612 Priority valve
613 Frame steering cylinders
614 djustments
64. Industrial powered front axle Dana (Sige)
640 Technical data, tools, description
641 Front axle housing
643 Hubs
644 Differential
645 djustments
65. Industrial powered front axle Carraro
640 Technical data, tools, description
641 Front axle housing
643 Hubs
644 Differential
645 djustments
70 Frame and wheels
710 Tractor frame
720 Tyres and wheel discs
80 Cab and shields
810 Cab
820 Shields
830 ir conditioner
90. Working hydraulics
91 Tractor working hydraulics
910 Technical data, tools, description
911 Pump and pipes, pressures
912 Power lift hydraulics
913 Three-point linkage, towing hook
92. Auxiliary working hydraulic, e.g. front loader
100. Special tools
101 Special tools (ETV)
102 Locally prepared tools
Note! Separate fitting instructions for the optional equipments are inserted into the Service Manual. These instructions are posiĆ
tioned to the end of each main group. E.g. code 39 are placed to the end of group 30.

11
Model Code Page
12. Repairs 1. 11. 2000 120 1
95, 105, 115
X100-X120
General instructions for repairs
Outer oil seals
The Service Manual contains instructions for changing all outer oil seals, (e.g. oil seals on the PTO shaft end, on the output shaft
to the front wheel drive and on the pinion shaft on the powered front axle, and so on).
Sealing compound and glue
If sealing compounds or glue are required for the repair work, the instructions will specify a sealing compound or glue which is
readily available through specialist dealers. Some seals should be greased before fitting and the space between the lips of the
seal should be filled with universal grease. If the seal is to be pushed over splines or sharp edges the seal should be protected
with for example a thin plastic foil.
Tightening torques and setting values
ll necessary tightening torques and setting values for each repair operation are given at the beginning of each repair section
under the heading Technical Data. The most important values can also be found in the repair instructions.
Table 1 later gives the tightening torques in order of dimension, quality and surface treatment. The values given in the table should
be used if the tightening torque is not given in the repair instructions.
Safety
lways bear safety in mind when repairing or servicing the tractor. Use tools and lifting devices in the correct way . When you
are removing tractor components or splitting the tractor, every tractor part must be supported in such a way, that no risk of accident
exists. void working under the supported tractor part if it is not absolutely necessary. When supporting the tractor the centre of
gravity of the frame part must always be checked. For instance the wedges must always be fitted between front axle and engine
to prevent axle oscillation when splitting the front frame of the tractor.
Trouble-shooting
The following procedure, combined with the information contained in the workshop manual will be helpful in tracing faults accuĆ
rately. It consists of following a number of logical steps to locate and correct the problem:
a) Determine the problem
b) List possible causes
c) Differentiate the causes
d) Conduct checks in logical order to determine the exact cause
e) Consider approximate remaining service life against cost of parts and labour..
f) Make any necessary repairs.
g) Recheck the parts and functions for correct operation

12
Model Code Page
12. Repairs 1. 11. 2000 120 2
95, 105, 115
X100-X120
Handling of heavy components
Unless otherwise specified, all removals should be accomĆ
plished using adjustable lifting equipment. ll supporting
slings must be parallel to each other and as near vertical as
possible in relation to the object being lifted. However, where
slings are of a far greater capacity than the weight of the load
to be fitted, a triangular lifting arrangement may be used.
Oikein
Rätt
Right
Richtig
Giusto
Väärin
Fel
Wrong
Falsch
Sbagliato
Correct
Teisingai Mauvais
NeteiĆ
singai
When removing a component at an angle, remember that the
capacity of an eyebolt is reduced when the angle between the
supporting members and the object becomes less than 90°.
B
C
D
Forged eyebolt support
. Load
B. Lifting shackle
C. Shackle retaining plate ( 3 mm thick)
D. Sleeve
When necessary the forged eyebolt can be supported in the
way shown in figure above. Sleeve D may or may not be
welded to plate.
Warning! If a part resists removal, check that all nuts and bolts
have been removed and that there is no interference from adĆ
jacent parts.
Cleanliness
To ensure long life of a machine, it is important to keep dirt and
foreign material out of its vital working components. PrecauĆ
tions must be taken to safeguard against this. Enclosed comĆ
partments, seals and filters have been provided to keep the
supply of air, fuel and lubricant clean. These protective deĆ
vices must not be removed.
Whenever hydraulic, fuel, lubricating oil or lines are disconĆ
nected, clean the point of disconnection and the surrounding
area. s soon as a line has been disconnected, cap, plug or
tape the line or opening to prevent the ingress of foreign maĆ
terial.
The same cleaning and covering precautions should be taken
when access covers or inspection plates are removed.
Clean and inspect all parts. Make sure that all passages and
holes are clear. Cover all parts to keep them clean. Make sure
parts are clean when they are reassembled. Leave new parts
in their wrapping until they are actually needed for reassembly
Assembly
When reassembling a machine, complete each step in seĆ
quence. never partially assemble one part then start to asĆ
semble another. Make all recommended adjustments. lĆ
ways check the job on completion to ensure that nothing has
been overlooked. Recheck the various adjustments before
putting the machine back into service.
Note! Before fitting new parts, remove rust preventative comĆ
pound from all machined surfaces (usually "peel-off subĆ
stances).
Lubrication
Where applicable, fill the compartments of repaired or reĆ
newed components with the quantity, type and grade of clean
lubricant recommended in the routine maintenance section of
the Operator's Manual.
Shims
When shims are removed, tie them together and identify their
location. Keep shims clean and take care not to bend them
before refitting them.
Gaskets
Make sure that the holes in gaskets line up with lubricating oil
passages in the mating parts. If gaskets have to be made, use
material of the correct type and thickness. Make sure that
holes are punched in the right places.
Incorrectly punched gaskets can cause serious damage.
Lip type rubber seals
Lubricate the lips of lip-type rubber seals with oil before fitĆ
ment. Do not use grease on seals, except for grease seals.

13
Model Code Page
12. Repairs 1. 11. 2000 120 3
95, 105, 115
X100-X120
É
É
ÇÇÇÇ
ÇÇÇÇ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
4
5
3
2
1
The main parts of lip-type seal:
1. Case
2. Sealing element
3. Ring spring
The figure above shows the construction of a simple lip-type
seal. The cross section shows the heel (4) and the toe (5),
used to identify the sides of a single element seal. With a few
exceptions, the toe of a single-lip is located on the lubricant
side. Some seals have a second auxiliary lip which has no
spring.
Cables and wires
When removing or disconnecting a group of cables or wires,
label each one to ensure correct refitment.
Locking devices
Correct and incorrect use of retainers
Correct and incorrect method of fitting and bending locking
tabs.
Slackening of nuts and bolts is prevented by mechanical
means such as lockwashers, tab washers and cotter pins, or
by Loctite-type locking agents.
Flat retainers must be installed properly to be effective. Bend
one end of the retainer against the edge of the part. Bend the
other end against one of the nut or bolt head. lways fit new
retainers in compartments which house moving parts. When
fitting lockwashers on aluminium housings, place a flat
washer between the lockwasher and the housing.
Note!
1) Never fit a lockwasher (Grower, fan, spring, etc.) under a nut
or bolt to which a specified torque has to be applied.
2) lways thoroughly degrease components before applying
Loctite type locking agents.
Bushes and press fits
Do not fit bushes with a hammer alone. Use a suitable fitting
tool and a hammer or, better still, a press if possible..
When using a press, ensure that pressure is applied directly
in line with the bore. If the ring has an oil hole, take care to align
it with the oil hole in the mating part. When press fitting a part
into another part, lubricate the mating surfaces. Tapered parts
should be assembled dry. Before assembly, check that the
tapers are dry and free from burrs.
Fitting bolts in blind holes
Use bolts of the correct length. bolt which is too long may
"bottom" before the head comes into contact with the part it
is to hold: this will cause damage to the threads. If a bolt is too
short, there may not be enough threads engaged to hold the
part securely.

14
Model Code Page
12. Repairs 1. 11. 2000 120 4
95, 105, 115
X100-X120
Table
Table 1. Tightening torques, metric standard thread (ISO)
Tightening torques Nm1)
Dim. Quality, surface treatment, material and so on
8.8
lubr. tol.± 8.8 Zne2) tol± 8.8 Znk3)tol. ± 10.9 lubr. tol. ± 12.9 lubr tol. ±
M4-----
M5 6,4 0,6 5,7 0,5 - 9 1 11 1
M6 11 1 10 1 12 1,2 15 1,5 18 2
M8 25 2 23 2 30 3 35 4 45 5
M10 50 5 45 5 60 5 70 7 90 10
M12 90 10 80 8 100 10 125 10 151 15
M14 140 15 125 10 160 15 200 20 240 20
M16 220 20 195 20 250 25 300 30 370 40
M18 300 30 270 30 350 35 430 40 510 50
M20 430 40 380 40 480 50 600 60 720 70
M22 570 60 500 50 650 65 800 80 970 100
M24 740 70 660 70 830 80 1030 100 1250 120
M27 1100 100 950 100 1200 120 1500 150 1800 180
M30 1500 150 1300 130 1600 160 2040 200 2500 250
1) 1 Nm=0,102 kpm
2) Zne=zinc electroplating
3) Znk=hot galvanized
If the bolts differs from the standard range the values in the
table must not be used.

15
Model Code Page
12. Repairs 1. 11. 2000 120 5
95, 105, 115
X100-X120
Conversion table for common units
Quantities and units Conversion factors
Overall and detail dimensions millimetres (mm) 100 mm=3,94 inches
1 inch=25,4 mm
Short distances e.g. turning circles metres (m) 1 m=3,28 ft
1 ft=0,305 m
Travel distances kilometres 1 km=0,62 mile
1 mile=1,61 km
Tractor weights, axle loadings kilograms (kg) 1 kg=2,2 lbs
1 lb=0,454 kg
Travel speed kilometres per h (km/h) 1 km/h=0,62 mph
1 mph=1,61 km/h
Drawbar pull kilonewtons (kN) 1 kN=224,8 lbs
1 lb=4,448 N
Power (identified by such terms as crankshaft power, 1 kW=1,34 hp
pto power, belt power, drawbar power, indicating 1 hp=0,746 kW
the point at which the measurement was taken)
kilowatts (kW)
Engine torque newton metres (Nm) 1 Nm=0,74 ft lb
1 ft lb=1,356 Nm
Fuel consumption by weight (kilograms per hr, kg/h) 1 kg/h=2,2 lb/hr
(by volume) litres per hr (l/h) 1 lb=0,454 kg
1 l/h=0,22 gal/hr
1 gal=4,54 l
Fuel economy (specific fuel consumption) 304 g/kWh=0,5 lb/hp hr
grams per kilowatt hr (g/kWh)
Engine displacement litres (l) 1 l=61,02 m cu in
100 cu in=1,639 l
Hydraulic pump 1 MPa=145 psi
pressure-mecapascal (MPa) 1000 psi=6,9 MPa
delivery-millimetres per sec (ml/s) 100 ml/s=1,32 gpm
1 gpm=75,77 ml/s
Tyre
pressure-kilopascal (kPa) 100 kPa=14,5 psi
1 psi=6,9 kPa
rea acres-hectare To convert multiply by
0,404686
Volume bushel-litre To convert multiply by
39,3687
Quantity pound per acre-kilogram per hectare Multiply by 1,12085
Volume Multiply by
superficial foot-cubic metre 0,002360

16

17
Model Code Page
13. Maintenance 1. 11. 2000 130 1
95, 105, 115
X100-X120
Maintenance ValtraValmet
95, 105 and 115
X100, X110 and X120
N.B. Detailed maintenance instructions, see Operator's
Manual.
General
Correct maintenance at the right time is a basic condition
for reliable operation of the tractor. Maintenance costs are
small compared with any repair costs resulting from lack of
maintenance. The most important measures are those
which you carry out yourself and which include lubrication
and various checks and adjustments.
The service intervals shown apply for normal operating
conditions but in more severe conditions servicing should
be carried out more frequently.
General instructions concerning oil
checks and oil filling
- lways stop the engine before starting work
- pply the parking brake to ensure the tractor cannot
move. If the ground is uneven the wheels should be
scotched
- Wash down the tractor first so that the work can be
done more easily and quickly.
- lways observe the utmost cleanliness in all maintenĆ
ance work. Thoroughly wipe off filler caps and plugs as
well as surrounding parts of the tractor before filling up
with fuel or oil.
- Inspect the oil and filters when changing. Large
amounts of dirt (e.g. heavily clogged filters) can point to a
fault which could cause extensive and costly repairs if not
corrected in time.
-When carrying out checks the tractor should stand on
level ground.
- Levels should be checked in the morning when the oil
is cold and has had time to run down to the bottom of the
unit concerned.
- When changing the oil, bear in mind that the oil can
be very hot when it drains from the tractor. Waste oil and
oil filters should be handled carefully and disposed of
properly
- fter completion of the service work always replace all
safety covers etc.
Greasing lubricating points fitted with
grease nipples
- lways clean the grease nipples before applying the
grease gun.
- pply grease through the nipples until clean grease
oozes out (unless otherwise instructed).
- Wipe away superfluous grease which has been
pressed out at the lubricating point.
- Preferably carry out lubrication with bearing points
and joints unloaded and with the bearings in different
positions.
Lubrication and maintenance schedule
ll intervals are counted from zero hours on the hour recorder.
For example, 1000 hours service is carried out every 1000
(yearly), 2000 hours (every other year) etc. even if the guaranĆ
tee service has been carried out.
Example: The 1000 hour service contains all items mentioned
under 10 h/Daily, 50 h/once a week, 250 h, 500 h and 1000 h.

18
Model Code Page
13. Maintenance 1. 11. 2000 130 2
95, 105, 115
X100-X120
Maintenance schedule
60 -10,5
1
2
4
4
5
5
7
8
9
10
11
13
13 14
14
16
14
613
13615 14 66
14 6 14 15
6
6
6
210
Daily/every 10 hours
1. Check engine oil level
2. Check coolant level and radiator fins
3. Check for leakage
Weekly/every 50 hours
4. Grease three-point linkage and trailer hitch, option
5. Grease brake mechanism (high pressure
grease)
6. Grease the following points:
- bearings of front axle mounting (2 nipples)
- front axle king pins (4 nipples), Carraro axle only
- frame steering bearings (2 nipples)
- steering cylinders bearings (4 nipples)
7. Check oil level in transmission and hydraulics
8. Clean the prefilter of the engine air intake
9. Check belt/belts tightness
10. Check fuel system pre-filter (X100-X120) /check/
empty water trap (95-115)
11. Check electrolyte level in battery
Every 250 hours
12. Grease door and window hinges and locks
13. Change engine oil and filter
14. Grease the following parts:
- joints of powered front axle (2 nipples)
- power transmission shaft of the front axle
(4 nipples)
- shaft between transmission and motor
(4 nipples)
15. Check brake fluid level and clutch fluid level (95, 105
and 115)
16. Clean cab ventilation air filter
17. Check wheel nuts and bolts and tyre pressures