Van Der Stahl PTT-100 V User manual

Printed SEP 2018
4th Edition 4.03E
SIMPLE PEEL TENSILE TESTER WITH VISUAL INSPECTION UNIT
PTT-100 V
OPERATING INSTRUCTIONS
www.vanderstahl.com
096002D

PTT-100V Operating Instructions Ver.4.03E
2

PTT-100V Operating Instructions Ver.4.03E
3
100V
15A以下
200V
20A
100V
20A
200V
30A
100V
20A、30A
Before using, always verify the voltage specification of your particular unit and operate it at the
correct voltages. Please note the following.
1 The voltage specification of your unit is listed on the label which displays the serial
number.
This label can be found on the machine body.
2 Please confirm the plug configuration on your specific unit. The explanations and
illustrations in this operator's manual utilize the plug configurations most common in
Japan.
Thank you for purchasing the simple peel tensile tester PTT-100V.
Please read all of the safety and operating instructions before operating this machine. Periodic
maintenance and proper operation are necessary to ensure safety when using PTT-100V.
Keep this manual on hand when operating the PTT-100V.
As a result of research to further improve the PTT-100V, some details in the operating instructions
may differ from your actual machine. For operating problems or product information, please
contact Van der Stahl Scientific.
Foreword
This manual is designed to cover machines of various voltages and
plug configurations
About the warning labels
The following marks are used in this manual to easily identify the conditions of risks, damages,
or some tips for the optimal use of your unit.
Caution ・ ・ Minorinjuriesordamagestotheunitmayoccurwhentheinstructionis
ignored.
Warning ・ ・ Severeinjuriesorfatalaccidentsmayoccurwhentheinstructionis
ignored.
Danger ・ ・ Criticalinjuriesorfatalaccidentswillalmostcertainlyoccurwhenthe
instructionisignored.
Attention ・・ ImportantNotesandRestrictions-Readthedirectionsinordertoavoid
misuseoftheunit.
TIPS ・・ GreatTipsandReferenceswhenusingtheunit-Highlyrecommend
readingthroughtheinformation.
Warning Voltages and plug configurations differ according to various worldwide specifications.
Always verify those of your particular unit before beginning operation. Connecting the
power cord to an outlet of a different specification is extremely hazardous.

PTT-100V Operating Instructions Ver.4.03E
4
1 Specification …………………………………………………………………………………………… 7
2 Package contents ……………………………………………………………………………………… 7
3 Operating precautions ………………………………………………………………………………… 8
4 Major parts and function …………………………………………………………………………… 10
5 Machine installation ………………………………………………………………………………… 11
6 Operation ……………………………………………………………………………………………… 12
6-1 Set the thin-film grips …………………………………………………………………………………………………………………… 12
6-2 Insert the lens …………………………………………………………………………………………………………………………… 12
6-3 Plugging in the electrical power cord…………………………………………………………………………………………………… 12
6-4 Turn ON the power switch ……………………………………………………………………………………………………………… 13
6-5 Initial settings……………………………………………………………………………………………………………………………… 13
6-5-1 Administrator / operator ID registration…………………………………………………………………………………………… 14
6-5-1-1 Setting the Administrator ID ………………………………………………………………………………………………… 14
6-5-1-2 Activate/deactivate administrator ID ………………………………………………………………………………………… 15
6-5-1-3 Setting administrator password ……………………………………………………………………………………………… 15
6-5-1-4 Register operator ID…………………………………………………………………………………………………………… 16
6-5-1-5 Activate/deactivate operator ID ……………………………………………………………………………………………… 16
6-5-1-6 Changing operator name……………………………………………………………………………………………………… 17
6-5-1-7 Setting operator password …………………………………………………………………………………………………… 17
6-5-2 <MENU 5> Date setting …………………………………………………………………………………………………………… 18
6-5-3 <MENU 6> Time setting …………………………………………………………………………………………………………… 18
6-5-4 <MENU 7> Time adjustment ……………………………………………………………………………………………………… 19
6-5-5 <MENU 2> Unit setting …………………………………………………………………………………………………………… 19
6-5-6 <MENU 3> Return mode setting ………………………………………………………………………………………………… 20
6-5-7 <MENU 4> Peak hold setting……………………………………………………………………………………………………… 20
6-5-8 <MENU 10> Beep setting ………………………………………………………………………………………………………… 20
6-5-9 <MENU 11> VIU brightness setting ……………………………………………………………………………………………… 21
6-5-10 <MENU 12> Select the inspection mode ……………………………………………………………………………………… 21
6-5-11 <MENU 13> Setting the LOT number ………………………………………………………………………………………… 22
6-5-12 <MENU 14> Input sealer serial number ……………………………………………………………………………………… 22
6-5-13 <MENU 1> Pattern setting ……………………………………………………………………………………………………… 23
6-5-13-1 Select PATTERN NUMBER ………………………………………………………………………………………………… 24
6-5-13-2 Edit PATTERN NAME ……………………………………………………………………………………………………… 24
6-5-13-3 PEEL ORG …………………………………………………………………………………………………………………… 24
6-5-13-4 PEEL SPEED ………………………………………………………………………………………………………………… 24
6-5-13-5 TEST MODE ………………………………………………………………………………………………………………… 24
6-5-13-6 Set pass/fail limit criteria …………………………………………………………………………………………………… 25
7 Start testing…………………………………………………………………………………………… 26
7-1 Operation procedure - with inspection mode 1 - ……………………………………………………………………………………… 26
7-1-1 Perform visual inspection with VIU ……………………………………………………………………………………………… 27
7-1-2 Perform peel tensile testing with PTT …………………………………………………………………………………………… 28
7-2 Operation procedure - with the inspection mode 2 - ………………………………………………………………………………… 34
7-2-1 How to perform the Inspection Mode 2…………………………………………………………………………………………… 35
Table of Contents

PTT-100V Operating Instructions Ver.4.03E
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8 Pass/fail limit criteria ……………………………………………………………………………… 35
9 Memory on hard disk ……………………………………………………………………………… 36
9-1 <MENU8> Initialize ROM ……………………………………………………………………………………………………………… 36
10 Connecting to PC ………………………………………………………………………………… 36
11 <MENU 9> Daily inspection ……………………………………………………………………… 37
12 <MENU 15> Data view …………………………………………………………………………… 39
13 Maintenance ………………………………………………………………………………………… 40
13-1 Battery replacement …………………………………………………………………………………………………………………… 40
13-2 Fuse replacement ……………………………………………………………………………………………………………………… 41
13-3 VIU photo sensor adjustment ………………………………………………………………………………………………………… 42
14 About calibration …………………………………………………………………………………… 43
15 Electric diagram …………………………………………………………………………………… 43
16 Error fix solutions ………………………………………………………………………………… 44
Exploded View / Parts List ……………………………………………………………………… 45

PTT-100V Operating Instructions Ver.4.03E
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PTT-100V Operating Instructions Ver.4.03E
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These illustrations are not reduced equally.
Maximum peel strangth 100N
Units N, kgf, lbf
Sampling 100 point/sec
Increments 0.1N
Precision ±0.2% of full scale
Computer data interface USB
Operating temperature range +5 ~ 40 ºC/ 40 ~ 105 ºF
Operating humidity range 30 ~ 80%RH
Power
AC100V ~ AC240V 50/60Hz
Caution You will need the optional power cord
and plug when using the machine in the
voltages of greater than AC125V.
Power consumption 9W
Machine dimension W370 x D265 x H205 mm
Machine weight About 9kg
LED White LED 3pcs.
Sensor Film detection sensor
Please make sure that all of the accessories described below are included.
If not, please contact your dealer.
Name Amount
Power cord 7A-125V (2m) 1
USB cable (1.5m) 1
Operating instructions 1
,QVSHFWLRQFHUWL¿FDWH 1
Protection cover 1
1 Specification
2 Package contents
Peel Tensile Tester -PTT-
Visual Inspection Unit -VIU-
Other accessories
Thin-film grip ... 1 pc. Grip fixing pin ... 1 pc.
Film cutting template ... 1 pc. Specimen setting gauge ... 2 pcs. Tension spring for daily
inspection ... 1 pc.
Tension spring jig set for
daily inspection ... 1 pc.
For 25mmFor 10mm

PTT-100V Operating Instructions Ver.4.03E
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Operate the machine as described in the following safeguards.
Van der Stahl Scientific shall not be responsible for any damages results from the misuse of the
machine against this operating direction.
Warning
･This machine consists of the high performance sensor
and electric circuit that is applied by the distortion
gauge. Avoid rapid temperature change, high humidity,
water, dusts, and strong shock.
･This machine is tensile load measuring equipment. Do
not use the machine other than measuring tensile
load.
･The operating temperature range for this machine is
from 5 to 40 ºC (41 to 104 ºF). For accuracy, it is ideal
that the machine is used in the temperature described
in the certificate of inspection.
･Regardless of the power being ON or OFF, do not twist
or apply force exceeding rated capacity to the sensor
measurement axis.
･When tensile testing the material that might break or
whose fragment may scatter, please operate the
machine after making sure to protect yourself from
getting injured.
･Do not disassemble or modify the machine.
･Remove the thin-film grip on the measurement-side
when not using the machine in order to prevent the
damage to the measuring axis.
3 Operating precautions

PTT-100V Operating Instructions Ver.4.03E
9
Warning
Protective earth
In order to prevent electric shock, please make sure to connect
protective earth before turning on the machine main power.
3-pin power cord with the protective earthing terminal is used
for this machine. Please make sure to use the 3-pin power cord
with protective earthing terminal.
Necessity of protective earth
Do not cut or remove the line of protective earth either inside or
outside the machine. It will be extremely dangerous and will
cause electric shock or damage to the machine.
Defect of protective earth
If there seems to be defection in protective functions such as
protective earth or fuse, do not operate the machine. Also before
operating, please make sure those protective functions are
working properly.
Power cord and plug outlet
Do not use the extension cord or conversion adapter without
protective earth in order to prevent electric shock or fire. It will
deactivate the function of the protective earth.
Power source
Before turning on the main power, please confirm the
connected power source has this machine’s specified voltage
and electric power.
Fuse
In order to prevent fire, use the fuse with rated type, voltage,
and ampere. When replacing fuse, please make sure to turn OFF
the main switch and unplug the cord. Also do not short-circuit
the fuse holder.
Removing the body cover
Do not remove the body cover except for the person who is
allowed by Van der Stahl Scientific since there are some
high voltage parts inside machine.
For safe operation

PTT-100V Operating Instructions Ver.4.03E
10
4 Major parts and function
Control Unit Panel
Rear view
VIU unit
Load cell
Grip part
Clamp lever
Inspects the
sealing surface.
The load-cell for
measuring the load.
(Compression load cell)
Control panel
Used for operating
the machine or
changing the setting.
Pull up or push down to
open/close the grip.
USB port
Clamp and fix the test
piece.
Fuse
Power switch
A switch for turning ON
and OFF the power.
,21ż2))
INSPECT button
Press when inspecting
with VIU and PTT units.
PASS/FAIL button
Used for inputting VIU
pass or fail.
PEEL START/ STOP button
Used to start or stop
the peel tensile testing.
SETUP button
This button is pressed
before starting the
operation to initialize
the sensor etc.
Arrow button
Used to move the cursor or
change the displayed
content at the menu mode.
ERROR lamp
Turns ON when the
abnormality occurs.
MENU button
Switch the menu mode
displayed on the screen.
ENTER button
Confirms the set condition.

PTT-100V Operating Instructions Ver.4.03E
11
Surrounding temperature and humidity
Place the machine on a flat place
Do not set the machine to the following places:
Please use the machine in the following work environment.
Place the machine on a sturdy, flat surface to ensure optimum stability. Placing the machine on an unstable
place may affect the precision of the test result due to the instability.
･Exposed to the direct rays of the sun or the heat source.
･Exposed to continuous vibration caused by machines.
･Close to the noise generator such as high voltage products and power source.
･Exposed to the strong electromagnetic pluses.
･With rapid temperature change, high humidity, the dust, and surrounded by the corrosiveness gas.
･Unstable to place the machine.
<Others>
･For more accurate measuring, operate the machine in the temperature described in the certificate of
inspection.
･When installing the machine to the place where humidity is less than 30%, please use products such as
an anti-static mat to prevent static electricity.
･ Condensation occurs when the machine is exposed to the rapid temperature change. If the condensation
occurs, leave the machine in the new environment more than one hour before using. Use the machine
after confirmed that there is no condensation.
Temperature 5 ~ 40 ºC/ 40 ~ 105ºF
Humidity 30 ~ 80%RH (no condensation)
5 Machine installation

PTT-100V Operating Instructions Ver.4.03E
12
The thin-film grip on the measurement side is not
attached at the time of factory shipment. Insert a pin to
fix the grip as in the following directions.
1Set the thin-film grip on the measurement side
to the sensor axis as in the illustration on the
right.
2Insert a fixing Pin when the hole of the chuck
and sensor axis overlap.
1Insert the lens to the body.
1Make sure that the machine power switch is in
OFF position.
2Insert the female plug of the power cord into
the mains socket of the machine.
3Next, plug the power cord into the wall outlet
that has adequate current carrying capacity as
described in “1 Specification” on page 7.
6 Operation
6-1 Set the thin-film grips
6-3 Plugging in the electrical power cord
6-2 Insert the lens
Grip fixing pin
Load-cell axis
VIU lens
Insert the lens so the longer side of
the cutout comes right when facing
toward the machine.
Thin-film grip on the
measurement side
Caution Remove the thin-film grip on the
measurement side when not using the
machine for a while or at the time of the
shipment.
Caution Do not apply excess force on the load cell
axis. The load cell may be damaged.
Attention Make sure that the lens is facing
the proper direction. Otherwise, it
may not insert.
Caution VIU lens is made of plastic lens. Do
not drop or scratch it.

PTT-100V Operating Instructions Ver.4.03E
13
MENU 1
PATTERN SETTING
MENU 7
TIME ADJUST
MENU 13
LOT No. SETTING
MENU 2
UNIT SELECT
MENU 8
INITIALIZE ROM
MENU 14
SERIAL No. SETTING
MENU 3
RETURN MODE
MENU 9
DAILY INSPECTION
MENU 15
DATA VIEW
MENU 4
PEAK HOLD
MENU 10
SOUND SETTING
MENU 16
OPERATOR SETTING
MENU 5
DATE SETTING
MENU 11
BRIGHTNESS
MENU 6
TIME SETTING
MENU 12
INSPECTION MODE
Turn ON the power switch to “ ” position. The display
will show the software version such as “VO.01” and
the date and time few seconds later.
When the Administrator and Operator IDs are
registered and activated, the display will show the
password input menu before the date/time display.
Input the Administrator or Operator password of the
person who are going to use the machine.
If the inputted password is registered, the display will
show the corresponding ID. Put any button to display
date/time. For the detail of ID registration, please refer
to “6-5-1 Administrator / operator ID registration.”
There are 16 menu’s available on the PTT-100V where
you can set and change functional settings. By pressing
button you will enter menu 1, where you can
customize the testing patterns. With arrow
buttons, you can scroll through the menu’s. For the
details of the settings, see the sections referenced for
each menu as below chart.
6-4 Turn ON the power switch
6-5 Initial settings
See section 6-5-13. See section 6-5-4.
See section 6-5-5. See section 9-1.
See section 6-5-6. See section 11.
See section 6-5-7. See section 6-5-8. See section 6-5-1.
See section 12.
See section 6-5-12.
See section 6-5-11.
See section 6-5-2. See section 6-5-9.
See section 6-5-3. See section 6-5-10.

PTT-100V Operating Instructions Ver.4.03E
14
MENU 16
OPERATOR SETTING
0 : 0 : <ADMINIST>
<000000>
The PTT-100V can register 1x Administrator ID and 10x Operator IDs. Inspection can be performed without
registering the IDs. In that case, however, be aware that the inspection modes and other setting can be changed by
anyone. Also the output data to the PC will be “OPERATOR” as the operator name.
When only the Administrator ID is registered
When only the Administrator ID is registered, the inspection modes and other settings can be changed only by
those who know the Administrator password. The output data to the PC will be “ADMINIST” as the operator
name.
When both the Administrator and Operator IDs are registered
When both of the Administrator and Operator IDs are registered, the inspection modes and other settings can be
changed only when the Administrator is logged in. Operators cannot change the operation settings. When the error
message is shown on the display, only the Administrator can resolve the problem. The output operator name to the
PC will be the Operator name activated during the operation.
When the Operator IDs are registered without activating the Administrator ID
When only the Operator IDs are registered, each setting menu can be changed by those who knows the Operator
password. The output operator name to the PC will be the Operator name activated during the operation.
1Access the menu in the right procedure.
2The right screen will be shown on the display.
6-5-1 Administrator / operator ID registration
6-5-1-1 Setting the Administrator ID
Administrator name
Administrator name
is fixed to
“ADMINIST” and
may not be changed.
Password
6-digit password
with numbers.
Activate/ Deactivate the ID
0: Deactivated
1: Activated
ID number
0 : Administrator
1~10 : Operators
TIPS If you do not need the Administrator and Operator IDs, please skip this process and start from “6-5-2
<MENU 5> Date setting” on page 18.
Attention When using the machine for the first time, please set the date and time referring to
“6-5-2 <MENU 5> Date setting” on page 18 and “6-5-3 <MENU 6> Time setting” on page 18.
TIPS While the Administrator ID name is fixed to “ADMINIST”, the Operator name may be registered
using letter and/or numbers.

PTT-100V Operating Instructions Ver.4.03E
15
0 : 0 : <ADMINIST>
<000000>
0 : 1 : <ADMINIST>
<000000>
0 : 1 : <ADMINIST>
<000000>
0 : 1 : <ADMINIST>
<123456>
1Select ID number 0 for the administrator. Press the
arrow button so the letter indicated in the right
illustration flashes.
1Press the arrow button so the letter indicated in
the right illustration flashes.
2Press the arrow buttons to input a six-digit
password using a total of 6 numbers. Press
button to select the next letter.
3Press button when you have completed the
input.
2Use arrow buttons and change the setting
from “0” to “1” and press the key.
3The administrator ID is now activated, and you can
now use the machine in the mode that utilizes an
administrator password. It is not possible to change
the administrator name.
4To deactivate the administrator ID, change the
setting back to “0”.
6-5-1-2 Activate/deactivate administrator ID
6-5-1-3 Setting administrator password
Activate/ Deactivate the ID
indicates the selected letter that flashes.
indicates the selected letter that flashes.
0: Deactivated
1: Activated
Attention To set the Administrator password, go to
the next process without pressing the
button.
TIPS Only numbers may be used for registering
as a password.
Important! Note:
When registering the Administrator
password, be sure to note it and keep it in a
safe place.
If you forget your password, you may not be
able to operate the machine.
Van der Stahl cannot recognize or manage
passwords that customers have set.

PTT-100V Operating Instructions Ver.4.03E
16
MENU 16
OPERATOR SETTING
0 : 0 : <ADMINIST>
<000000>
1 : 0 : <OPERAT01>
<000001>
1 : 0 : <OPERAT01>
<000001>
1 : 1 : <OPERAT01>
<000001>
1Access the menu in the right procedure.
1Select the operator ID to activate. Press the
arrow button so the letter indicated in the right
illustration flashes.
2Use arrow buttons and change the setting
from “0” to “1” and press the key.
3To deactivate the operator ID, change the setting
back to “0”.
2The right screen will be shown on the display.
3Press the button so that the right display will be
shown on the screen.
6-5-1-4 Register operator ID
6-5-1-5 Activate/deactivate operator ID
Operator name
The Operator name
may be registered
using 8
alphanumeric
characters.
Password
The six-digit
password can be
registered.
Activate/ Deactivate the ID
0: Deactivated
1: Activated
ID number
0 : Administrator
1~10 : Operators
Activate/ Deactivate the ID
0: Deactivated
1: Activated
indicates the selected letter that flashes.
indicates the selected letter that flashes.
Attention To set the Operator password, go to the
next process without pressing the
button.

PTT-100V Operating Instructions Ver.4.03E
17
1 : 1 : <OPERAT01>
<000001>
1 : 1 : <CHARLIE1>
<000001>
1 : 1 : <CHARLIE1>
<000001>
1 : 1 : <CHARLIE1>
<123456>
1Press the arrow button so the letter indicated in
the right illustration flashes.
2Use arrow buttons and compose the desired
operator name, using alphabets (A-Z) and numeric
values (0-9).
3Press the button to move the selected letter to
the next position. Input the name consisting of
eight characters.
1Press the arrow button so the letter indicated in
the right illustration flashes.
<How to Input the Letters>
)HHGWKHGLVSOD\HGOHWWHULQWKHRUGHULQGLFDWHGEHORZĺ
: Feed the displayed letter in the opposite direction indicated
EHORZĸ
0123456789ABCDEFGHIJKLMNOPQRSTUVWXYZ-/_
e.g.) When the letter “T” is selected:
Pressing will change the displayed letter to U.
Pressing will change the displayed letter to S.
2Press the arrow buttons to input a six-digit
password using a total of 6 numbers. Press
button to select the next letter.
3Press button when you have completed the
input.
6-5-1-6 Changing operator name
6-5-1-7 Setting operator password
indicates the selected letter that flashes.
indicates the selected letter that flashes.
TIPS Only numbers may be used for registering
as a password.
Important! Note:
When registering the Administrator password,
be sure to note it and keep it in a safe place.
If you forget your password, you may not be
able to operate the machine.
Van der Stahl cannot recognize or manage
passwords that customers have set.

PTT-100V Operating Instructions Ver.4.03E
18
MENU 5
DATE SETTING
MENU 6
TIME SETTING
DATE
04.01.11
TIME
15:25:45
1Access the menu in the right procedure.
1Access the menu in the right procedure.
2The right screen will be shown on the display.
2The right screen will be shown on the display.
3The set date shows in the order of month/day/year
on the display.
Press the arrow button to move the selected letter
to the next position. When the desired letter is
selected, use the arrow buttons to input
desired numbers.
After inputting the data, press the key. The
setting is complete.
3The set time will show in the order of hour/minute/
second on the display. The hour is shown using the
24-hour system (military time).
Press the arrow button to move the selected letter
to the next position. When the desired letter is
selected, use the arrow buttons to input
desired numbers.
After inputting the data, press the button. The
setting is complete.
6-5-2 <MENU 5> Date setting
6-5-3 <MENU 6> Time setting
indicates the selected letter that flashes.
indicates the selected letter that flashes.
Attention For the year, input the lower two digits of
the year of the Christian Era .
e.g.) 2009 09

PTT-100V Operating Instructions Ver.4.03E
19
MENU 7
TIME ADJUST
MENU 2
UNIT SELECT
ADJUST
15:25:45
UNIT
N / mm
UNIT
N / mm
UNIT
kgf / mm
UNIT
lbf / inch
1Access the menu in the right procedure.
1Access the menu in the right procedure.
2The right screen will be shown on the display.
3The set time can be adjusted in the following
directions in order to adjust the time precisely.
How to set:
Press the button when the second is at 00
to 29 to round off the second.
Press the button when the second is at 30
to 59 to round up the second.
2The right screen will be shown on the display.
3Use arrow buttons to select the desired unit,
will change the modes in the following order:
 1PPĺNJIPPĺOEILQFK
Press button when desired unit is displayed
on the screen to complete the setting.
6-5-4 <MENU 7> Time adjustment
6-5-5 <MENU 2> Unit setting

PTT-100V Operating Instructions Ver.4.03E
20
MENU 3
RETURN MODE
MENU 10
SOUND SETTING
MENU 4
PEAK HOLD
RETURN
ON
PEAK HOLD
OFF
SOUND
ON
RETURN
OFF
PEAK HOLD
ON
SOUND
OFF
1Access the menu in the right procedure.
1Access the menu in the right procedure.
1Access the menu in the right procedure.
Return mode is the function to bring the grip base back to the starting position automatically after the peel test.
When the function is off, the clamp base stays at the end position until button is pressed.
The beep sound for key touch can be turned off with this menu.
Access the menu in the following procedure.
Peak hold is the function to keep the maximum peel strength displayed on the screen. When the function is set to
OFF, the screen shows the real-time peel strength during the test.
The default setting of this function is off.
2The display now shows the right screen.
Use arrow buttons to select and press the
button to save the setting.
2The display now shows the right screen.
Use arrow buttons to select and press the
button to save the setting.
2The display now shows the right screen.
Use arrow buttons to select and press the
button to save the setting.
6-5-6 <MENU 3> Return mode setting
6-5-8 <MENU 10> Beep setting
6-5-7 <MENU 4> Peak hold setting
TIPS The grip moving speed is 300mm/min
when returning to the initial position.