Van Der Stahl PTT-100 V User manual

Printed SEP 2013
3rd Edition 3.01E
SIMPLE PEEL TENSILE TESTER WITH VISUAL INSPECTION UNIT
PTT-100 V
OPERATING INSTRUCTIONS
www.vanderstahl.com
096002C

PTT-100V Operating Instructions Ver3.01E
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PTT-100V Operating Instructions Ver3.01E
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100V
15A以下
200V
20A
100V
20A
200V
30A
100V
20A、30A
Before using, always verify the voltage specification of your particular unit and operate it at the
correct voltages. Please note the following.
1 The voltage specification of your unit is listed on the label which displays the serial
number.
This label can be found on the machine body.
2 Please confirm the plug configuration on your specific unit.
The explanations and illustrations in this operator's manual utilize the plug configurations most
common in Japan.
Thank you for purchasing the simple peel tensile tester PTT-100V.
Please read all of the safety and operating instructions before operating this machine. Periodic
maintenance and proper operation are necessary to ensure safety when using PTT-100V.
Keep this manual on hand when operating the PTT-100V.
As a result of research to further improve the PTT-100V, some details in the operating instructions
may differ from your actual machine. For operating problems or product information, please
contact your local dealer.
Foreword
This manual is designed to cover machines of various voltages and
plug configurations
About the warning labels
The following marks are used in this manual to easily identify the conditions of risks, damages,
or some tips for the optimal use of your unit.
Caution ・ ・ Minorinjuriesordamagestotheunitmayoccurwhentheinstructionis
ignored.
Warning ・ ・ Severeinjuriesorfatalaccidentsmayoccurwhentheinstructionis
ignored.
Danger ・ ・ Criticalinjuriesorfatalaccidentswillalmostcertainlyoccurwhenthe
instructionisignored.
Attention ・・ ImportantNotesandRestrictions-Readthedirectionsinordertoavoid
misuseoftheunit.
TIPS ・・ GreatTipsandReferenceswhenusingtheunit-Highlyrecommend
readingthroughtheinformation.
Warning Voltages and plug configurations differ according to various worldwide specifications.
Always verify those of your particular unit before beginning operation. Connecting the
power cord to an outlet of a different specification is extremely hazardous.

PTT-100V Operating Instructions Ver3.01E
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1 Specification ………………………………………………………………………………………… 7
2 Package Contents …………………………………………………………………………………… 7
3 Operating Precautions ……………………………………………………………………………… 8
4 Major Parts and Function ………………………………………………………………………… 10
5 Machine Installation ……………………………………………………………………………… 11
6 Preparation ………………………………………………………………………………………… 12
6-1 SettheThin-FilmGrips …………………………………………………………………………………………………………… 12
6-2 InserttheLens……………………………………………………………………………………………………………………… 12
6-3 ConnecttothePowerSource …………………………………………………………………………………………………… 13
6-4 TurnONthePowerSwitch ……………………………………………………………………………………………………… 13
7 Initial Setting of the Peel Tensile Tester ……………………………………………………… 14
7-1 <MENU15>RegisteringtheAdministratorandOperatorID………………………………………………………………… 14
7-1-1SettingtheAdministratorID ……………………………………………………………………………………………14
7-1-2SettinganOperatorID ……………………………………………………………………………………………………15
7-2 <MENU5>SettingtheDate …………………………………………………………………………………………………… 17
7-3 <MENU6>SettingtheTime …………………………………………………………………………………………………… 17
7-4 <MENU7>AdjustingtheTime ………………………………………………………………………………………………… 18
8 Set the Test Condition …………………………………………………………………………… 19
8-1 <MENU1>TestPatternSetting ………………………………………………………………………………………………… 20
8-2 <MENU2>SelecttheUnit……………………………………………………………………………………………………… 22
8-3 <MENU3>GripReturnFunctionSetting……………………………………………………………………………………… 22
8-4 <MENU4>PEAKHOLDSetting ……………………………………………………………………………………………… 23
8-5 <MENU10>SoundSetting……………………………………………………………………………………………………… 23
8-6 <MENU11>SettingLEDBrightness ………………………………………………………………………………………… 24
8-7 <MENU12>SelecttheInspectionMode …………………………………………………………………………………… 24
8-8 <MENU13>SettingtheLOTNumber………………………………………………………………………………………… 25
8-9 <MENU14>InputtingtheSealersSerialNumber………………………………………………………………………… 25
9 Proper Use of the Peel Tensile Tester ………………………………………………………… 26
9-1 OperationProcedure-withInspectionMode1-……………………………………………………………………………… 26
9-1-1PerformthevisualinspectionwithVIU………………………………………………………………………………… 27
9-1-2PerformthepeeltensiletestingwithPTT………………………………………………………………………………28
9-2 OperationProcedure-withtheInspectionMode2-………………………………………………………………………… 34
9-2-1HowtoperformtheInspectionMode2…………………………………………………………………………………35
9-3 AboutthePeelTestErrorDisplay ……………………………………………………………………………………………… 35
10 About the On-board Memory …………………………………………………………………… 36
10-1 <MENU8>HowtoDeletetheOn-boardData………………………………………………………………………………… 36
11 Transferring Data to the PC ……………………………………………………………………… 37
12 About the Daily Inspection ……………………………………………………………………… 38
12-1 <MENU9>HowtoPerformtheDailyInspection……………………………………………………………………………… 38
13 About Calibration ………………………………………………………………………………… 40
14 Replacing the Routine Maintenance Parts …………………………………………………… 41
14-1 Replacingthebattery……………………………………………………………………………………………………………… 41
14-2 ReplacingtheFuse………………………………………………………………………………………………………………… 42
15 Adjusting the VIU Photosensor ………………………………………………………………… 43
Table of Contents

PTT-100V Operating Instructions Ver3.01E
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16 Electric Diagram …………………………………………………………………………………… 44
17 Error Fix Solutions ………………………………………………………………………………… 45
Exploded View / Parts List ……………………………………………………………………… 47

PTT-100V Operating Instructions Ver3.01E
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PTT-100V Operating Instructions Ver3.01E
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These illustrations are not reduced equally.
Maximum peel strangth 100N
Units N, kgf, lbf
Sampling 100 point/sec
Increments 0.1N
Precision ±0.4% of full scale
Computer data interface USB
Operating temperature range +5 - 40 ºC/ 41 to 104 ºF
Operating humidity range 30 - 80%RH
Power
AC100V-AC240V 50/60Hz
Caution You will need the optional power cord and
plug when using the machine in the voltages
of greater than AC125V.
Power consumption 9W
Machine dimension W370 x D265 x H205 mm
Machine weight About 9Kg
LED White LED 3pcs.
Sensor Film detection sensor
Please make sure that all of the accessories described below are included.
If not, please contact your dealer.
Name Amount
Power cord 7A-125V (2m) 1
USB cable (1.5m) 1
Operating instructions 1
,QVSHFWLRQFHUWL¿FDWH 1
Protection cover 1
1 Specification
2 Package Contents
Peel Tensile Tester -PTT-
Visual Inspection Unit -VIU-
Other accessories
Thin-film grip ... 1 pc. Grip fixing pin ... 1 pc.
Film cutting template ... 1 pc. Specimen setting gauge ... 2 pcs. Tension spring for daily
inspection ... 1 pc.
Tension spring jig set for daily
inspection ... 1 pc.
For 25mmFor 10mm

PTT-100V Operating Instructions Ver3.01E
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Operate the machine as described in the following safeguards.
Van der Stahl Scientific shall not be responsible for any damages results from the misuse of the
machine against this operating direction.
3 Operating Precautions
Warning
･This machine consists of the high performance sensor
and electric circuit that is applied by the distortion
gauge. Avoid rapid temperature change, high humidity,
water, dusts, and strong shock.
･This machine is tensile load measuring equipment. Do
not use the machine other than measuring tensile
load.
･The operating temperature range for this machine is
from 5 to 40 ºC (41 to 104 ºF). For accuracy, it is ideal
that the machine is used in the temperature described
in the certificate of inspection.
･Regardless of the power being ON or OFF, do not
twist or apply force exceeding rated capacity to the
sensor measurement axis.
･When tensile testing the material that might break or
whose fragment may scatter, please operate the
machine after making sure to protect yourself from
getting injured.
･Do not disassemble or modify the machine.
･Remove the thin-film grip on the measurement-side
when not using the machine in order to prevent the
damage to the measuring axis.

PTT-100V Operating Instructions Ver3.01E
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For Safe Operation
Warning
Protective earth
In order to prevent electric shock, please make sure to connect
protective earth before turning on the machine main power.
3-pin power cord with the protective earthing terminal is used
for this machine. Please make sure to use the 3-pin power cord
with protective earthing terminal.
Necessity of protective earth
Do not cut or remove the line of protective earth either inside or
outside the machine. It will be extremely dangerous and will
cause electric shock or damage to the machine.
Defect of protective earth
If there seems to be defection in protective functions such as
protective earth or fuse, do not operate the machine. Also before
operating, please make sure those protective functions are
working properly.
Power cord and plug outlet
Do not use the extension cord or conversion adapter without
protective earth in order to prevent electric shock or fire. It will
deactivate the function of the protective earth.
Power source
Before turning on the main power, please confirm the connected
power source has this machine’s specified voltage and electric
power.
Fuse
In order to prevent fire, use the fuse with rated type, voltage,
and ampere. When replacing fuse, please make sure to turn OFF
the main switch and unplug the cord. Also do not short-circuit
the fuse holder.
Removing the body cover
Do not remove the body cover except for the person who is
allowed by Van der Stahl Scientific since there are some
high voltage parts inside machine.

PTT-100V Operating Instructions Ver3.01E
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4 Major Parts and Function
Control Unit Panel
Rear view
VIU unit Sensor part
Clamp cam lever
Inspects the
sealing surface.
The load-cell for
measuring the load.
(Compression load
cell)
Control Panel
Used for operating the
machine or changing
the setting.
Pull up or push down
to open/close the
grip.
USB port
Grip part
Clamp and fix the
test piece.
Fuse
Power switch
A switch for turning ON
and OFF the power.
( I : ON, ○: OFF)
INSPECT button
Press when inspecting with
VIU and PTT units.
PASS/FAIL button
Used for inputting VIU pass or
fail.
PEEL START/ STOP button
Used to start or stop the peel
tensile testing.
SETUP button
This button is pressed
before starting the
operation to initialize the
sensor etc.
Arrow key
Used to move the cursor or
change the displayed content
at the menu mode.
ERROR lamp
Turns ON when the
abnormality occurs.
MENU button
Switch the menu mode
displayed on the screen.
ENTER key
Confirms the set
condition.