Varian Turbo-V 300 75 Vdc User manual

87-900-939-01 (D)
APRIL 2002
INSTRUCTION MANUAL
Turbo-V 300
75 Vdc
Box Controller
Model SQ 189
vacuum technologies

Turbo-V 300 75 Vdc Box Controller

SAFETY SUMMARY ……............................................................................……………. 1
INTRODUCTION ...................................................................………………………………………... 1
TECHNICAL INFORMATION .....................................................................…………….. 2
DESCRIPTION ..................................................................…………………………………………... 2
TURBO-V 70 75 VDC BOX CONTROLLER DESCRIPTION .......………………………………….. 2
CONTROLLER SPECIFICATIONS .........................................………………………………………. 2
CONTROLLER OUTLINE ………............................................……………………………………….. 3
INSTALLATION ........….....................................................…………………………………………… 4
Pump Connector .........…....................................................…………………………………... 4
I/O Specifications .........…........…........................................………………………………….. 4
9-pin “D” Type Connector Pin Assignement ........…........….....………………………………. 4
Serial Communication Port ……………….. .........…........….....……………………………… 5
RS 232 Communication Descriptions ………….....…........….....……………………………… 5
Transmission Channel Characteristics …………....…........….....……………………………... 5
Message Structure ………………………………......…........….....…………………………….. 5
Examples ..…………..……………………………......…........….....…………………………….. 6
Serial Communication Windows .………………......…........….....…………………………….. 7
OPERATION ……………..……………………………......…........….....………………………………. 8
Switching on/off the Pump ………...………………..…........….....…………………………….. 8
Low Speed Activation/Deactivation ………...………………..…....……………………………. 8
MAINTENANCE ……………..……………………………......…........….....…………………………… 8
Error Messages ………...……………..…........….....……………………………………………. 8
Error Code Table .……………………………...………………..…....…………………………. 8
PCB JUMPERS .……………..……………………………......…........….....…………………………… 9

SAFETY SUMMARY
187-900-939-01(D)
INTRODUCTION
Operators and service personnel must be aware of all
hazards associated with this equipment. They must
know how to recognize hazardous and potentially
hazardous conditions, and know how to avoid them.
The consequences of unskilled, improper, or careless
operation of the equipment can be serious.
This product must only be operated and maintained by
trained personnel. Every operator or service person
must read and thoroughly understand
operation/maintenance manuals and any additional
information provided by Varian.
All warnings and cautions should be read carefully and
strictly observed. Address any safety, operation, and/or
maintenance questions to your nearest Varian office.
The following format is used in this manual to call
attention to hazards:
!
Warning are used when failure to observe instructions
or precautions could result in injury or death.
CAUTION!
Cautions are used when failure to observe instructions
could result in damage to equipment, whether Varian
supplied or other associated equipment.
NOTE
Infomation to aid the operator in obtaining the best
performance from the equipment.
WARNING!

TECHNICAL INFORMATION
287-900-939-01(D)
DESCRIPTION
The Turbo-V 300 box controller is a microprocessor-
controlled, solid-state, frequency converter with self-
diagnosis and protection features.
The controller drives the Turbo-V 300 pump series by
controllling the voltage and current respect to the speed
reached by pump.
It incorporates all the facilities required for the operation
of the Turbo-V 300 pump series: pump start/stop, digital
current and speed control, analog signals for external
indicators.
The power is externally supplied.
All the input/output connections are performed on:
•9pin“D”typemaleconnectorattachedtoacable
400 mm long for I/O and Electrical DC supply.
•Pumpconnectionwith400mmlongcable.
•9pin“D”typeconnectorforRS232connection.
TURBO-V 300 75 VDC BOX CONTROLLER
DESCRIPTION
The controller is a solid-state frequency converter which
is driven by a single chip microcomputer and is
composed of a PCB which includes all the circuitry
necessary for its operation.
The microcomputer generates the variable output
voltage according to the software and the gas load
condition of the pump.
Moreover, it manages signals from sensors,
input/output connection information, and gives output
for a fully automatic operation.
The controller can be operated via remote signals
through an RS-232 connection.
The controller can be operated in local mode through
suitable switches connected between the input pins of
the TV300 connector.
CONTROLLER SPECIFICATIONS
Input:
- Voltage
- Current
75 Vdc
with 2 Vpp max ripple
3.0 A max.
Fuse T 3 A
Output:
- Voltage
- Frequency
- Power
80 Vac nominal ±10%,
3-phase
933 Hz, ±2%
165 W maximum
Compliance to Norms:
- Radio interferences
- ESD
- BURST
- Radiated RF
immunity
- Safety
EN 55011 Class Group 1
EN 61000/4/2
EN 61000/4/4
EN 61000/4/3
EN 61010/1
Installation category II
Operating temperature 0°C to + 40 °C
Storage temperature -20°C to + 70°C
Cooling Internal fan
Weight 0.5 Kg (1.1 Ibs)
!
There can be 75 Vdc voltage referred to ground on the
pump cable or on the serial connector.
WARNING!

TECHNICAL INFORMATION
387-900-939-01(D)
CONTROLLER OUTLINE
The outline dimension for the controller are shown in
the following figure:
Controller outline

TECHNICAL INFORMATION
487-900-939-01(D)
INSTALLATION
Inspect the controller for any shipping damage.
Should the controller be connected to a host computer
via the-RS-232 interface, a suitable cable must be
prepared.
In the following paragraphs are detailed the input/output
signals.
NOTE
The box installed into the customer system must be
positioned so that cold air (forced or natural convection)
can flow around.
Pump Connector
The signals of J3 connector are the following:
•Pin C 80 Vac 3-phase output to pump motor stator
(phase T).
•Pin D 80 Vac 3-phase output to. pump motor
stator (phase S).
•Pin B 80 Vac 3-phase output to pump motor stator
(phase R).
•Pins A/F Pump temperature sensor.
•Pin E Ground
I/O Specifications
START/STOP:
- START command
- STOP command
Low <0.8 Vdc
High 4 to 15 Vdc
Analog output:
- Output impedence
- Minimum load:
0 to 10 Vdc (proportional to
speed) *
(0 to 10 V ≡0 to 100% speed)
0.1 Ω
2 KΩ(5 mA)
Normal operation signal:
- Open Collector Speed <80%: OFF (pull-up
to 15 Vdc)
Speed >80%: ON (<0.8 Vdc)
Current rating 60 mA max
Low speed command: Low (<0.8 Vdc)
9-pin “D” Type Connector Pin Assignement
Pin
number
Description
1Start/Stopinput:closetopin5/6tostartthe
pump
2PumpinNormaloutput:closedtopin5/6when
pump speed is higher than 80% of full speed
3Earth(Ground)
4Analog output proportional to pump speed
(positive)
5-6 Electrical supply (0 V)
9Low speed input: close to pin 5/6 to select Low
Speed mode
7-8 Electrical supply (75 V) (positive)
*Minimum speed reading in STOP condition =
100 Hz (6 KRPM)

TECHNICAL INFORMATION
587-900-939-01(D)
Serial Communication Port
Communication serial port connections and mini- mum
connection configuration are shown in the following
figures. The communication port mating connector is
supplied with the RS 232 PCB (AMP/Cannon or
equivalent 9-pin "D" type male connector). The external
cable (not supplied) between the host computer and the
controller does not require crossed wires so that signals
are connected correctly .
For example, the Transmit data signal from controller
(pin 2) must be connected to the host computer's
Receive data line (pin 2) and vice versa. Consult the
host computer's instruction manual for its serial port
connections
NOTE
Varian cannot guarantee compliance with FCC
regulations for radiated emissions unless all external
wiring is shielded, with the shield being terminated to
the metal shroud on the O-subconnector. The cable
should be secured to the connector with screws.
!
In order to avoid possible conflicts on the Serial Line, it
is advisable to use a 3 wire shielded cable for the TxD,
RxD and GND connections and to leave all the other
pins unconnected.
RS 232 Communication Descriptions
Communication RS 232 serial port connections
Transmission Channel Characteristics
levels: RS 232/RS 422
baud rate: 9600/4800
programmable by a jumper on the
board
character length: 8 bits
parity: none
stop bit: 1 bit
protocoll: master (PC) / slave (converter)
In this case the value to be assigned to the ADDRESS
field must be 80 hex (for RS 232).
Message Structure
(request and answer have the same format)
The master system (PC) starts every session sending
the following message to the slave units connected:
<STX> / <ADDR> + <WINDOW> + <COMMAND> +
<DATA> + <ETX> + <CRC>
where:
<STX>= 0x02
<ADDR> = 0x80 (for RS 232 and
RS 422 only)
<ADDR> = 0x80 + device number (0...31)
0xFF: brodcasting command
(recognized by all the devices, it
doesn’t implicate any answer)
(for RS 485 only)
<WINDOWS>= '000'...' 999' window number
the meaning of the window
depends to the device type
<COMMAND>= 0x30 :window value reading
0x31 :window writing
<DATA> = alphanumeric ASCII string
containing, in the case of writing
operation, the parameter to input
into the window addressed by
the field <WINDOW>This field
may have variable length
according to the data type
contained in the window where
you are working in. In the case of
reading request of a window, the
data field doesn’t exist.
<ETX>= 0x03
<CRC>= XOR among all the characters
following <STX>=(with exception of
<STX>), including the end
character <ETX> hexadecimally
encoded by two ASCII characters.
WARNING!

TECHNICAL INFORMATION
687-900-939-01(D)
When a slave device is addressed by the master:
1) In case of reading request of the value contained in
a window, the slave answers a string equal to the
one sent by the master but in addition there is the
field <DATA> containing the value of the window.
The format of the field <DATA> depends to the
window type.
The different types are:
Length Characters
Permitted
Logic (L) 1 ‘0’=OFF
‘1’=ON
Numeric (N) 6 ‘0’...’9’
(Justifield to the right
with ‘0’)
Alphanumeric (A) max 10 ‘ ‘...’_’
Examples
Command : START
Source : PC
Destination: Inverter
02 80 30 30 30 31 31 03 42 33
STX ADDR WINDOW WR ON ETX CRC
Source : Inverter
Destination : PC
02 80 06 03 38 35
STX ADDR ACK ETX CRC
Command : STOP
Source : PC
Destination : Inverter
02 80 30 30 30 31 30 03 42 32
STX ADDR WINDOW WR OF
F
ETX CRC
Source : Inverter
Destination : PC
02 80 06 03 38 35
STX ADDR ACK ETX CRC
Command : SOFT-START (ON)
Source : PC
Destination : Inverter
02 80 31 30 30 31 31 03 42 32
STX ADDR WINDOW WR ON ETX CRC
Source : Inverter
Destination : PC
02 80 06 03 38 35
STX ADDR ACK ETX CRC
Command : SOFT-START (OFF)
Source : PC
Destination : Inverter
02 80 31 30 30 31 30 03 42 33
STX ADDR WINDOW WR OF
F
ETX CRC
Source : Inverter
Destination : PC
02 80 06 03 38 35
STX ADDR ACK ETX CRC
Command : CURRENT
Source : PC
Destination : Inverter
02 80 32 30 30 30 03 38 31
STX ADDR WINDOW RD ETX CRC
Source : Inverter
Destination : PC
02 80 32 30 30 30 30 30 30 2E 30 30 03 39 44
STX ADD WINDOW RD 000.00 ETX CRC
Command : FREQUENCY
Source : PC
Destination : Inverter
02 80 32 30 33 30 03 38 32
STX ADDR WINDOW RD ETX CRC
Source : Inverter
Destination : PC
02 80 32 30 33 30 30 30 30 30 34 32 03 38 34
STX ADD WINDOW RD 000042 ETX CRC
Command : ERR-CODE
Source : PC
Destination : Inverter
02 80 32 30 36 30 03 38 37
STX ADDR WINDOW RD ETX CRC
Source : Inverter
Destination : PC
02 80 32 30 36 30 30 30 30 30 30 30 03 38 37
STX ADD WINDOW RD 000000 ETX CRC

TECHNICAL INFORMATION
787-900-939-01(D)
Serial Communication Windows
WIN TYPE R W Description
000 L X X START/STOP (1= START ; 0= STOP)
008 L X X REMOTE/SERIAL Configuration (1= Remote ; 0= Serial)
100 L X X SOFT START YES/NO (1= YES ; 0= NO) Default= 0
107 L X X ACTIVE STOP (0=NO; 1=YES) Default= 1
108 N X X BAUD RATE (3-4) [4800-9600] Default= 4
109 L X PUMP LIFE RESET [Write “1” to Reset]
120 N X X SET ROTATIONAL FREQUENCY [Hz] 150 Hz < = F_imp < = FMAX
121 N X X MAX SETTABLE ROTATIONAL FREQUENCY [Hz] F<=F_MAX_ABS
130 N X RAMP CURRENT [mA]
200 N X CURRENT [mA]
201 N X VOLTAGE[V]
202 N X POWER [W]
203 N X DRIVING FREQUENCY [Hz]
204 N X PUMP TEMPERATURE [°C]
205 N X STATUS [0=stop; 1=interlock; 2=ramp; 3=regulation; 4=brake; 5=normal; 6=failure]
206 N X ERROR CODE:
Too high load No connection
Short circuit Pump overtemp
SoftStart Not Ended Controller overtemp
RunUpTime Not Reached Power fail
211 N X PUMP SENSOR TEMPERATURE READING [208= 25°C - 128= 60°C]
216 N X AMBIENT SENSOR TEMPERATURE READING
300 N X CYCLE TIME [min]
301 N X CYCLE NUMBER
302 N X PUMP LIFE [h]
319 A X Controller Model
320 A X Base Pump Model Number (8 characters)
321 A X Modified Standard Model Number (4 characters)
323 A X Controller Serial Number (5 characters)
325 A X Electrical Modification Level (10 characters)
400 A X CRC PROGRAM LISTING [QE7xxxx]
401 A X CRC BOOTLOADER [BL1xxxx]
402 A X CRC PARAMETER LISTING [PA7xxxx]
404 A X CRC FILE PARAMETER STRUCTURE
406 A X PROGRAM LISTING CODE & REVISION
407 A X PARAMETER LISTING CODE & REVISION
500 L X MONITOR MODE
WIN = Window L= Logical
R=Read N= Numeric
W=Write A= Alphanumeric
7 0

TECHNICAL INFORMATION
887-900-939-01(D)
OPERATION
Make all vacuum manifold and electrical connections
and refer to Turbo-V pump instruction manual prior to
operating the Turbo-V controller.
!
To avoid injury to personnel and damage to the
equipment, if the pump is laying on a table make sure it
is steady.
Never operate the Turbo-V pump if the pump inlet is not
connected to the system or blanked off.
The controller operates completely automatically after
the remote start command is given.
Switching on/off the Pump
To switch on the pump it is necessary to short circuit pin
1 and pins 5-6 (ground) of the 9 pin “D” type connector.
To switch off the pump it is necessary to remove the
short circuit between pins 1 and 5-6.
Analog output: 0 to 10 Vdc proportional to speed (0
to 10 V ≡0 to 100% speed).
This output is active also during the
pump “slow down” phase after a Stop
command.
Low Speed Activation/Deactivation
To activate the Low Speed status it is necessary to
connect pin 9 of the 9-pin connector to pin 5-6 (ground)
of the 9-pin “D” type connector.
To deactivate the Low Speed status it is necessary to
disconnect pin 9 from pin 15 (ground) of the same
connector.
The low speed frequency is equal to 622 Hz.
MAINTENANCE
Replacement controllers are available on an advance
exchange basis through Varian. If necessary,
information is provided to aid the operator in
determining malfunctions and corrective steps to be
taken.
!
In order Voltages developed in the unit are dangerous
and may be fatal. Service must be performed by
authorized personnel only.
Error Messages
For a certain type of failure, the controller will self-
diagnose the error and the following messages will be
displayed.
The controller signals the error occurred by means of a
diagnostic LED located on the box (FAULT), and on the
RS 232 port.
The LED blinks in a coded mode:
it flashes a number of time equal to the error
code (see the following table) and then stays off, and so
on.
“Status” LED (on the box)
OFF in STOP
Blinking in STARTING
ON in NORMAL
Error Code Table
LED
BLINKING
NUMBER DESCRIPTION
0Noerror
1 Output overcurrent
2Notconnectedpump
3 Pump overtemperature
4 Controller overtemperature
5Run-upovertime
6Softstartovertime
7TooHighLoad
8 Power Failure
WARNING!
WARNING!

TECHNICAL INFORMATION
987-900-939-01(D)
PCB JUMPERS

Request for Return
1. A Return Authorization Number (RA#) WILL NOT be issued until this Request for Return is completely filled out,
signed and returned to Varian Customer Service.
2. Return shipments shall be made in compliance with local and international Shipping Regulations (IATA, DOT, UN).
3. The customer is expected to take the following actions to ensure the Safety of workers at Varian: (a) Drain any oils or
other liquids, (b) Purge or flush all gasses, (c) Wipe off any excess residues in or on the equipment, (d) Package the
equipment to prevent shipping damage, (for Advance Exchanges please use packing material from replacement unit).
4. Make sure the shipping documents clearly show the RA# and then return the package to the Varian location nearest you.
North and South America
Varian Vacuum Technologies
121 Hartwell Ave
Lexington, MA 02421
Phone : [phone]
Fax: [phone]
Europe and Middle East
Varian SpA
Via Flli Varian 54
10040 Leini (TO) – ITALY
Phone: [phone]
Fax: [phone]
Asia and ROW
Varian Vacuum Technologies
Local Office
CUSTOMER INFORMATION
Company name: ..………………….……..……………….………………………………..……………………...…………..….
Contact person: Name: ……………………………………..… Tel: ……………………….…...…………….….…....
Fax: …………………………….…...…..…… E-Mail: ..……………………..…………..…..…..…..
Ship Method: …………….……....…… Shipping Collect #: ………….…..………… P.O.#: ………………….…......………..
Europe only: VAT reg. Number: ………………..……………... USA only: Taxable Non-taxable
Customer Ship To: ………………………….……… Customer Bill To: …………………..……………...
……………..…………………... ..………………………………...
………………..………………... ..………………………………...
PRODUCT IDENTIFICATION
Product Description Varian P/N Varian S/N Purchase Reference
TYPE OF RETURN (check appropriate box)
Paid Exchange Paid Repair Warranty Exchange Warranty Repair Loaner Return
Credit Shipping Error Evaluation Return Calibration Other ……………….
HEALTH and SAFETY CERTIFICATION
Varian Vacuum Technologies CAN NOT ACCEPT any equipment which contains BIOLOGICAL HAZARDS or
RADIOACTIVITY. Call Varian Customer Service to discuss alternatives if this requirement presents a problem.
The equipment listed above (check one):
HAS NOT been exposed to any toxic or hazardous materials
OR
HAS been exposed to any toxic or hazardous materials. In case of this selection, check boxes for any materials that
equipment was exposed to, check all categories that apply:
Toxic Corrosive Reactive Flammable Explosive Biological Radioactive
List all toxic or hazardous materials. Include product name, chemical name and chemical symbol or formula.
.……………………………………………………………………………………………………………………..
Print Name: …………………………………. Customer Authorized Signature: ……………...…………………….
Print Title: …………………………………... Date: ..…../..…../……
NOTE: If a product is received at Varian which is contaminated with a toxic or hazardous material that was not disclosed, the customer
will be held responsible for all costs incurred to ensure the safe handling of the product, and is liable for any harm or injury to Varian
employees as well as to any third party occurring as a result of exposure to toxic or hazardous materials present in the product.
Do not write below this line
Notification (RA)#: ……………………….……….. Customer ID#: ……….…………. Equipment #: ……………………..

Request for Return
FAILURE REPORT
TURBO PUMPS and TURBOCONTROLLERS
POSITION PARAMETERS
Does not start Noise Vertical Power: Rotational Speed:
Does not spin freely Vibrations Horizontal Current: Inlet Pressure:
Does not reach full speed Leak Upside-down Temp 1: Foreline Pressure:
Mechanical Contact Overtemperature Other: Temp 2: Purge flow:
Cooling defective …………………. OPERATION TIME:
TURBOCONTROLLER ERROR MESSAGE:
ION PUMPS/CONTROLLERS VALVES/COMPONENTS
Bad feedthrough Poor vacuum Main seal leak Bellows leak
Vacuum leak High voltage problem Solenoid failure Damaged flange
Error code on display Other Damaged sealing area Other
Customer application: Customer application:
LEAK DETECTORS INSTRUMENTS
Cannot calibrate No zero/high backround Gauge tube not working Display problem
Vacuum system unstable Cannot reach test mode Communication failure Degas not working
Failed to start Other Error code on display Other
Customer application: Customer application:
PRIMARY PUMPS DIFFUSION PUMPS
Pump doesn’t start Noisy pump (describe) Heater failure Electrical problem
Doesn’t reach vacuum Over temperature Doesn’t reach vacuum Cooling coil damage
Pump seized Other Vacuum leak Other
Customer application: Customer application:
FAILURE DESCRIPTION
(Please describe in detail the nature of the malfunction to assist us in performing failure analysis):
NOTA: Su richiesta questo documento è disponibile anche in Tedesco, Italiano e Francese.
REMARQUE : Sur demande ce document est également disponible en allemand, italien et français.
HINWEIS: Auf Aufrage ist diese Unterlage auch auf Deutsch, Italienisch und Französisch erhältlich.

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Fax: [phone]
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Fax: [phone]
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Central coordination through:
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USA
Tel : [phone]
Fax: [phone]
Tol l F ree : (80 0 ) 882 7 4 26
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USA
Tel: [phone]
Fax: [phone]
Toll F ree : (8 0 0) 88 2 7 426
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Italy
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Fax: [phone]
Internet Users:
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Order On-line:
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Representatives in most countries
11/01