Vector Revolution 180 User manual

Operating Manual

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1
Relevance in print When buying the Vector Revolution 180 you decided in favour
of a model with an individual composition.
We ask for your understanding that there may be mentioned addi-
tional devices which you did not chose.
The high standard of quality and security is guaranteed by
continual development. Therefore there can appear differ-
ences between these operating instructions and your unit.
Also, errors cannot be totally excluded. Therefore we ask for
your understanding that from descriptions, indications and
illustrations there cannot be derived legal claims.
Order Information Please supply the following information:
Title of document
Code number
Date of issue
Language
Vector Systems Ltd
P O Box 78 331
Grey Lynn
AUCKLAND
NEW ZEALAND
Tel [phone]
Fax [phone]
Email inf[email protected]
+64 = International prefix
Contents .

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CHAPTERS
1 Technical data
1.1 Characteristic Data 1 - 1
1.2 Weight 1 - 1
1.3 Scope of application, operation and intended use 1 - 1
1.3.1 Scope of application 1 - 1
1.3.2 Operation 1 - 1
1.3.3 Intended use 1 - 1
1.4 Machine dimensions 1 - 2
1.5 Working dimensions 1 - 4
1.6 Connected load (Basic machine = units) 1 - 4
1.7 Ambient conditions 1 - 4
1.7.1 Electronic devices 1 - 4
1.8 Compressed air 1 - 4
2 Safety
2.1 Symbol and explanation of directions 2 - 1
2.2 Definitions 2 - 1
2.2.1 Correct use 2 - 1
2.2.2 Residual risk 2 - 1
2.2.3 Expert Personal 2 - 1
2.2.4 Proficient personnel 2 - 1
2.2.5 Qualified personnel 2 - 2
2.2.6 Protective clothing 2 - 2
2.3 Working safety directions 2 - 2
2.4 Protective devices 2 - 4
2.5 Residual risks 2 - 4
2.6 Emergency measures 2 - 5
2.6.1 General information 2 - 5
2.6.2 Fire hazard 2 - 5
2.6.3 First aid 2 - 6
3 General
3.1 Introduction 3 - 1
3.2 Application 3 - 1
3.3 Copyright ` 3 - 2
3.4 Address 3 - 2
3.5 Warranty 3 - 2

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Contents .
CHAPTERS
4 Transport, offloading, setting up
4.1 General instructions 4 - 1
4.2 Space requirement 4 - 1
4.3 Setting up area 4 - 1
4.4 Sensitivity 4 - 1
4.5 Ambient conditions 4 - 1
4.6 Transport routes 4 - 1
4.7 Interim storage 4 - 2
4.8 Cleaning 4 - 2
4.9 Transport from packaging to location 4 - 2
4.9.1 Transport means 4 - 2
4.9.2 Offloading 4 - 2
4.9.3 Levelling 4 - 6
5 Assembly
5.1 General instructions 5 - 1
5.2 Machine Assembly 5 - 1
5.2.1 Re-fitting of components removed for transportation 5 - 1
5.2.1.1 Fitting of X-Axis drive motor 5 - 1
5.2.1.2 Fitting of rear X Axis cable chain and support 5 - 3
5.2.1.3 Fitting and tensioning of X Axis drive belt 5 - 5
5.2.1.4 Fitting and tensioning of Y Axis drive belt 5 - 6
5.2.1.5 Fitting X Axis counter 5 - 8
5.2.1.6 Fitting X Axis +ve and X Axis –ve limit switches 5 - 9
5.2.1.7 Fitting emergency stop pullwire 5 – 10
5.2.1.8 Fitting edgeband coil support 5 - 11
5.2.2 Removing the axis transport brackets 5 – 13
5.3 Machine connections 5 – 14
5.3.1 Electrical 5 – 14
5.3.1.1 Cross section of connection cabling and input pre-fusing 5 – 14
5.3.2 Pneumatic 5 – 14
5.3.3 Testing End-Limit switches 5 – 15
5.3.4 Testing Axis counting direction (X + Y) 5 – 16
5.4 Preparations for no-load tests without workpieces 5 - 17
5.4.1 Mechanical 5 - 17
5.4.2 Electrical (provided by others) 5 – 17
5.4.2.1 Checking the direction of rotation 5 – 18
6 Design and mode of operation
6.1 General description 6 - 1
6.2 Design 6 - 1
6.3 Mode of operation 6 - 2
7 Operation panel
7.1 Control fields / control elements 7 - 1
7.2 Definition of control elements 7 - 1

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Contents .
CHAPTERS
8 Start up
8.1 Putting the basic machine into service 8 - 1
8.1.1 Switching on 8 - 1
8.1.2 Switching off 8 - 3
8.1.3 Emergency cut-out 8 - 4
8.1.4 Power failure 8 - 4
8.2 General Reset 8 - 4
9 Setting up basic machine
9.1 Preparation for Operation 9 – 1
9.1.1 Loading tape coil, feeding tape, setting guide height,
setting infeed top bar 9 – 1
9.1.2 End Trimming Band 9 – 5
9.1.3 Turning on the glue and setting height to match panel thickness 9 – 9
9.1.3.1 Setting glue height to match panel thickness 9 – 11
9.1.4 Setting glue start and stop adjustments 9 – 12
9.1.5 Setting Glue Pressures and Tape Presser 9 – 14
9.1.6 Setting the Nozzle Wiper 9 – 15
9.1.7 Loading a glue cartridge 9 – 16
9.1.7.1 Performing a glue-tape test 9 – 18
9.1.7.2 Manually purging glue cartridge 9 - 21
9.1.8 Selecting 360 degree setting for Butt Joint or Open Board 9 – 23
9.1.8.1 360 Degree Operation 9 – 24
9.1.8.2 Open Board Operation 9 – 27
9.2 Commencing a cycle 9 – 35
9.2.1 Setting Vacuum Cups and Lead Pods 9 – 35
9.2.2 Saving Start Positions 9 - 38
9.2.3 Single or Pendulum Operation 9 – 42
9.2.4 Start Cycle 9 – 43
9.2.4.1 Start Prevent Messages 9 – 44
9.2.5 Applying edging (without trimming or scraping) 9 – 45
9.2.6 Trimming edging (without gluing) 9 – 46
9.2.7 Setting trimmer shoes 9- 48
9.2.7.1 Setting horizontal trimmer tracer shoe 9 – 48
9.2.7.2 Setting vertical trimmer tracer shoe 9 – 50
9.2.8 Performing trimming and scraping cycle to test setup 9 - 53
9.2.8.1 Setting the glue joint scraper 9 – 54
9.3 Advanced Controls 9- 59
9.3.1 Advanced Controls: Glue 9- 60
9.3.2 Advanced Controls: Trimmer 9- 61
9.3.3 Advanced Controls: Scraper 9- 62

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9.3.4 Advanced Controls: Feed 9- 63
9.3.5 Advanced Controls: 360 Panel 9- 65
9.3.1 Advanced Controls: Panel Shapes 9- 66
9.4 Cycle Functions 9 – 67
9.4.1 Standard Conditions 9 - 67
9.4.2 Convex (external) Corner 9 - 67
9.4.3 Concave (internal) Corner 9 - 72
9.4.3.1 Aggregate pushed back by Bump Bar 9 - 73
9.4.3.2 Aggregate retracted by Bump Bar 9 - 74
9.4.3.3 Aggregate retracted by Bump Switch 9 – 75
9.4.4 Special Sequences 9 - 79
9.4.4.1 Setting trigger points 9 - 80
9.4.4.2 Setting up special sequences 9 - 81
9.5 Functions Page 9 - 83
9.6 Save/load settings 9 - 85
9.7 Alarms 9 - 87
10 Care and maintenance
10.1 General instructions 10 - 1
10.2 Maintenance chart 10 - 2
11 Troubleshooting and remedies
11.1 Simple fault schedule 11 – 1
11.2 List of alarms 11 – 3
11.3 Start Prevent alarms 11 - 4
12 Notes 12 - 1

Technical Data 1
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1-1
1.1 Characteristic Data
Machine designation: Contour Edgebander
Model Revolution 180
Manufacturer Vector Systems Ltd
P O Box 78 331
Grey Lynn
AUCKLAND, NEW ZEALAND
Serial Number ________________________
Year of Manufacture ________________________
1.2 Weight
Model Revolution 180
Weight (kg) 2500kg
1.3 Scope of application, operation and intended use.
1.3.1 Scope of application
This contour bander is for the automatic application of a wide range of banding
materials to contoured panels.
1.3.2 Operation
The workpieces are clamped to the worksurface using vacuum cups and the control
system positions the head against the panel and then follows the contour of the
panel.
1.3.3 Intended Use
The Tangent machine is used to profile the unfinished corners which result from
through-feed edgebanding. The cutter unit is mounted in a rotating suspension
system and is controlled by a copy bearing and tracer pin.
For admissible working dimensions, see section 1.5 . Any other use is deemed
incorrect. The manufacturer cannot accept liability for resultant damage. The user
shall bear the risk alone.

Technical Data 1
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1-2
1.4 Machine Dimensions
MODEL VECTOR Revolution 180
WIDTH 2606mm
HEIGHT 2450mm
LENGTH 4600mm

Technical Data 1
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1-3

Technical Data 1
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1-4
1.5 Working Dimensions
Pay attention to the restrictions for the working dimensions. See chapter -
Technical Data - for the related operating instructions.
Model VECTOR Revolution 180
Workpiece thickness min (mm)
max (mm)
16
36
External radius min (mm) 20
Internal radius min (mm)
50
1.6 Connected Load (Basic machine + units)
(For total connected load of machine, see serial plate)
Model VECTOR Revolution 180
400V 50Hz Power (kW) Machine 0.6
Vacuum Pump 2.5
Control Voltage (V) 24VDC
1.7 Ambient Conditions
1.7.1 Electronic Devices
Operating Temperature 5°to 50°
Storage Temperature
-
10
°
to 50
°
1.8 Compressed Air
Model VECTOR Revolution 180
Compressed Air
- Operating pressure
- Limit Pressure
6 bar (6x105 Pa)
8 bar (8x105 Pa)
Connection 1/2” BSP female thread
CAUTION !

Safety 2
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2.1 Symbol and explanation of directions
You will find this symbol next to all working safety directions given in these instructions for use that
concern risks to the health and safety of personnel. Take note of these directions and be
particularly careful in such cases. Pass on all working safety directions to other users. The
generally valid rules for working safety and accident prevention shall be followed in addition to the
directions stated in these instructions.
The CAUTION! Appears in these instructions at those points which must be particularly noted in
order to comply with the guidelines, specification, directions and correct sequence of operations,
and to prevent damage and destruction of the machine/unit and/or other machine parts.
Text marked “NOTICE” provides technical information for the best and most efficient use of the
machine/unit.
The abovementioned advice applies only to the section immediately following the notice.
2.2 Definitions
2.2.1 Correct use
By correct use is meant use in accordance with the manufacturer’s specifications, or the use that
can be regarded as conventional given the design, construction and function of the machine/unit.
2.2.2 Residual risk
Residual risk is a risk which is, despite all precautionary measures, unavoidable, inherent to the
use of the machine/unit, and not obvious.
2.2.3 Expert personnel
Experts are persons who by dint of their professional training and experience have adequate
knowledge in a specialised field and are familiar both with the relevant working safety and accident
prevention regulations and with general rules of technology.
2.2.4 Proficient personnel
Proficient personnel are persons instructed by an expert in the duties entrusted to them and in the
risks involved by incorrect actions, and informed about necessary safety features and protective
measures.
DANGER !
CAUTION !
NOTICE

Safety 2
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2.2.5 Qualified personnel
Qualified personnel are persons who are expert or who have been sufficiently instructed.
2.2.6 Protective clothing, goggles and heat protection gloves
Protective clothing is personal protective equipment intended to protect the body from the residual
risks entailed by the working process.
Responsibility for ensuring that the protective equipment conforms to equipment safety legislation
lies with the user. When personal protective equipment is used is regulated by the relevant
accident prevention regulations
Protective clothing must not in itself be apt to cause accidents. It must be made as close-fitting as
possible
Protective goggles protect the eyes and the area surrounding them. They must be suited to the
degree of danger expected to be encountered and should comply with the relevant safety
regulations.
Heat-insulating gloves are specially made to protect the hands from thermal influences, especially
heat by radiation and/or conduction by contact
2.3 Working safety directions
This machine/unit has been manufactured to the state of the art and is safe to operate. However,
this machine/unit can be dangerous when operated incorrectly or used for the incorrect purpose by
untrained personnel.
Use for the correct purpose also assumes compliance with the manufacturer’s specifications
regarding assembly, dismantling and reassemble, putting into service, operation and maintenance.
Every employee in the user’s company involved in assembly, dismantling and reassemble, putting
into service, operation and maintenance (inspection, servicing, repair) of the machine/unit must
have read through and understood the complete operating instructions and in particular the
“Safety” chapter. Employees not proficient in the language of the instructions must have the latter
explained to them until they are fully comprehended. The user is recommended to have this
confirmed in writing.
This machine/unit must only be operated, serviced and repaired by authorised, trained and
proficient personnel. This personnel must be specifically told beforehand about the risks
occurring. The responsibilities of the personnel for assembly, dismantling and reassemble, putting
into service, operations and maintenance must be clearly defined and complied with in order to
rule out any uncertainty regarding competence for safety aspects.
For all operations affecting assembly, dismantling and reassemble, putting into service, operation,
readjustment, adaptation and maintenance, the shutdown procedures specified in the operating
instructions must be complied with.
All procedures impairing the safety of the machine/unit must be refrained from.

Safety 2
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The operator must help to ensure that no unauthorised personnel use the machine /unit.
The operator undertakes to report immediately any changes occurring at the machine/unit that
affect safety.
The user must undertake to operate the machine/unit only when it is in fault-free condition.
The user’s factory must ensure that the machine/unit workplace is kept clean and unobstructed by
means of appropriate and checks.
Unauthorised conversions and modifications affecting the safety of the machine/unit are not
permitted.
No work must be carried out on the machine/unit unless it is at a standstill.
Before starting work on the machine/unit, its drive units and additional features must be safe
against inadvertent switch-on, for example by a padlock on the master switch.
Remove the safety equipment only when the machine has come to a standstill and the master
switch has been secured.
Before starting, check whether all safety equipment is in place.
The load-carrying capacity of the lifting gear to be installed must be at least sufficient for the
weight to be lifted.
After electrical fitting or repair work, the safety measures taken must be tested (e.g. earthing
resistance)
The local safety and accident prevention regulations shall apply in any event for the operation of
the machine/unit.
Ear protectors must be worn when the work involves a lot of noise.
Never reach into the machine/unit while it is in operation, nor behind panels, between the support
table and the perspex front cover or into obscured areas.
Always comply with
- the pertinent accident prevention regulations
- the generally accepted technical safety rules and traffic regulations
- Country-specific regulations

Safety 2
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2.4 Protective devices
The provision of safety hoods prevents the user from any danger of accident through contact with
rotating tools.
Electric interlocks prevent incorrect operation.
EMERGENCY-OFF facility
2.5 Residual risks
Our machines harbour residual risks that are unavoidable despite the care taken in their design
and manufacture, and that are inherent to operation of the machine.
Residual risks are:
Area around the trimmer unit.
Area around the end trimming unit.
In both instances, safety tools have been used which minimise the danger. Similarly guarding is
provided which protect the operator from exposure to danger. However, it is important for
operators to be aware of the dangers which exist around these two areas. Access to these areas
should never be made when the machine is running.
The movements of the operating arm and axes is limited to below 25m/min minimising any risk of
injury from this movement. A safety pull wire runs around the entire machine enabling emergency
stopping in the event of danger.
However operators must be aware of the danger posed by the drive systems.
The design of the gluing system ensures there are minimal exposed areas providing risk of
burning. However, with any hot melt glue, there is a risk to the operators from the glue itself which
has a large thermal capacity and potential to burn deeply. It is recommended that insulating
gloves are used when cleaning the glue system.
In the event of burns, run under cold water for at least 10 minutes and seek medical advice.
Even when the main isolator is switched off,
- the covered mains input terminals are still live,
- the pneumatic installation is still under pressure.
Exceeding the limiting pressure for pneumatic hoses.
DANGER !

Safety 2
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Shattering of the air filter drain bowl (normally enclosed in rear core) if affected by substances
such as cleaning fluids (see manufacturers recommendation supplied with this manual).
Noise and dust emission.
Oak and beech dust are under suspicion of causing cancer of the nose. Since these timbers can
be worked using this machine/unit, the provisions of the German regulations governing hazardous
substances dated 26.08.1986 must be met, As a general principle, the machine/unit must never
be operated without a dust extraction system. The factory extraction system must be rated such
that the air speed at the connection to the machine is at least 20 m/s.
The manufacturer of this machine shall not be liable for risks arising from the use of other agents
(such as lubricants or cleaners) or from hooking up the machine to machines or products made by
other manufacturers.
Protect yourself by wearing effective protective clothing.
Do not wear rings, chains, wristwatches or the like.
Long hair must be kept under a hair-net.
2.6 Emergency measures
2.6.1 General information
In an emergency, the machine should be isolated from the mains by switching off at the
main isolator or by activating the EMERGENCY OFF device or other safety facilities which
result in the isolation of the machine from the mains.
Before switching on the machine again, the malfunction should be corrected by qualified
personnel.
2.6.2 Fire hazard
Fire fighting and extinguishing equipment to suit the size of the workshop or factory should be
available and in usable condition to deal with a possible fire. Their readiness for use must not be
impaired by atmospheric condition, vibrations or other external influences.
Hand-operated fire fighting equipment should always be kept within easy reach. If the fire fighting
system is not automated or centrally activated, all locations where fire fighting equipment is
available should be permanently marked.
DANGER !

Safety 2
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2.6.3 First aid
The user is responsible for:
1. Provision of the facilities required for first aid measures, especially reporting facilities,
stretcher, first aid facilities and equipment, as well as resuscitation equipment.
2. Provision of equipment required for the purpose of saving life and health of affected personnel
especially rescue and recovery facilities.
3. Provision of trained first aid personnel to assist in cases where life or health is threatened.
4. Making sure that first aid is available immediately and that the injured may be taken into
medical care if necessary.
•All locations where first aid, resuscitation and/or stretcher facilities are available should be
clearly and permanently marked.

General 3
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3.1 Introduction
•This information has been written to be read, understood, and complied with in
every respect by all personnel responsible for this machinery.
•The complete technical documentation must be kept at all times in the vicinity of
this machine/unit.
•These instructions make special reference to particularly important details of the
use of the machine/unit.
•Faults in the machine/unit can be avoided and trouble-free operation ensured
only by familiarity with these instructions. For that reason, it is very important that
these instructions are understood by the personnel responsible.
•We recommended that these instructions be read through carefully before the
machine is operated, since we cannot accept any liability for damage and
operating problems resulting from non-compliance with these instruction.
•If difficulties are nevertheless encountered, please contact our after-sales service
department or one of our representatives, who will only be too glad to help.
•These instructions relate only to the machine/unit detailed in the Specifications.
•The right is reserved to make technical modifications to what is described and
show in these instructions, if such modifications are necessary for improvement
of the machine/unit.
•When the machine/unit has been customised, the description and the drawing
may diverge from what is set out in these instructions for use. We do however
attempt to enclose separate information with the instructions for use in the case
of special versions.
3.2 Application
•This machine/unit is only rated for the application range stated in the
specifications.
•Before the machine/unit is used outside its agreed application (see
specifications), the after-sales service of Robertson and Sinclair Ltd must be
consulted, otherwise the warranty shall no longer apply.

General 3
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3-2
3.3 Copyright
The copyright to these instructions for use shall remain with Robertson and Sinclair
Ltd. These instructions are intended for the assembly, operating and maintenance
personnel. They contain regulations, photos and drawings of a technical nature that
shall not be duplicated, distributed or used for the purposes of competition, nor
communicated to third parties, without authorisation, whether in their entirety or in
part.
3.4 Address
PO Box Address
Vector Systems Ltd
P O Box 78-331
Grey Lynn
Auckland
New Zealand
Email [email protected]
Telephone [phone]
Fax [phone]
3.5 Warranty
Our general terms of business shall apply with regard to warranty.
Spare parts are available either from your dealer or from the manufacturer.
Only genuine VECTOR spare parts may be used in VECTOR machines for warranty
reasons.

Transport, offloading, setting up 4
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4/1
4.1 General instructions
When the machine arrives please check both the packaging and the machine itself.
Note down any damage in the presence of the forwarding agent; if the machine
proves to be damaged in any way not recorded in the forwarding agent’s documents,
we must assume that the machine was damaged on site, which automatically rules
out any claim for damages.
4.2 Space requirement
Please refer to the Specifications chapter for the machine dimensions.
Please ensure when selecting the location site that it offers good accessibility to the
machine from all sides.
Choose the machine location with a clearance between the side of the unit and the
wall that allows the safety hood to be opened, and adjustment and tool resetting
work on the units to be performed without hindrance. Select the clearance on the
intake and discharge sides and on the lengthways operator’s side on the basis of
your biggest possible workpiece.
4.3 Setting up area
No foundation is necessary when the setting up area has a sufficient load-bearing
capacity. The setting up area must be flat to allow levelling of the machine.
4.4 Sensitivity
When moving the unit, particular care must be exercised to prevent damage due to
rough handling or carelessness when loading and offloading.
Depending on the type and duration of transport, appropriate transport safety
devices are provided.
During transport, condensate formation due to high temperature fluctuations must be
avoided, as well as all knocks.
The machine/unit itself must be treated with the usual care.
4.5 Ambient conditions
The temperature in the operating area should be at least 10oc to ensure consistent
operation of the pneumatic/hydraulic components.
4.6 Transport routes
Check the load-bearing capacity of the floors along the transport routes. The
doorways must be at least 20 cm wider than the machine units.

Transport, offloading, setting up 4
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4.7 Interim storage
If interim storage of this machine/unit is necessary directly after delivery, it must be
stored carefully at a protected spot, and also covered properly to keep out dust and
moisture.
4.8 Cleaning
When the transportation time is greater than 2 weeks, the machine/unit is supplied
with a preservative coating on its bright metal parts that will protect them for one
year. If storage is for longer than this period, renewal of the preservative coating is
necessary.
Clean the bright parts with diesel of paraffin and a soft cloth.
Do not use petrol or thinners! Danger of explosion!
4.9 Transport from packaging to location
4.9.1 Transport means
This machine is delivered partially disassembled and in a container for overseas
delivery.
Please provide suitable handling equipment for offloading and conveying the
machine to the storage area or assembly location. Please refer to the enclosed
order sheet for the load-bearing capacities of the handling equipment.
A fork-lift or crane must be used, and lift trucks or conveyor rollers (reinforced types)
are also suitable for conveying the machine to its location.
Please have the transport routes cleared before the machine is assembled and
commissioned, so that the whole procedure can be completed without hitches.
4.9.2 Offloading
When shipped in a container, it is first necessary to pull the machine from the
container. This can be done using a crane, forklift or similar.
The machine should first be untied. It is fixed in the container using 2 x 2500kg tie
down strops (4) Fig 2. These are looped through the horizontal cross supports on
each end of the machine and tied out to each corner hook point in the container .
This provides lateral and fore – aft location for the machine during transportation.
(The reverse process should be followed if re-transporting the machine).
In addition, the machine has 4 guide bars (1) Fig 1 (one on each corner of the
machine) which guide the machine into and out of the container and also prevent any
lateral movement of the machine during transportation in the container.
DANGER !