Vectrix VX-2 User manual

VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
www.vectrix.com
[email protected]om
https://www.motorcycle-manual.com/

VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
CONTENTS
SECTION A: Tools
1 Tools Needed
2 VX-2 Major Components Identification
SECTION B: Mechanical Parts
1 Front Fairing
2 Front Console Cover/Wind Deflector
3 Speedometer Cover
4 Front Vertical Panel Cover-Lower
5 Front Vertical Panel Cover-Upper
6 Center Step-Through Cover
7 Front Fender
8 Seat
9 Under Board/Belly Pan
10 Foot Rest
11 Crossover/Tail Light Assembly
12 Rear Side Body Panels/Side Emblem
13 Rear Fender-Top
14 Side Cover/Swing Arm Cover
15 Front Wheel
16 Front Brake Master Cylinder/Line/Caliper
17 Rear Brake Master Cylinder/Line/Caliper
18 Rear Shock
19 Rear Swing Arm/Motor Assembly
20 Handlebar
SECTION C: Electrical Parts
1 Speedometer
2 Throttle
3 Brake Switch
4 Handlebar-Left Switch Assembly
5 Handlebar-Right Switch Assembly
6 Ignition Switch
7 Horn
8 Position Light/Headlamp Assembly
9 Front Turn Indicator Assembly
10 Side Stand Switch
11 Rear Tail Light Assembly
12 License Plate Light Assembly
13 Rear Turn Indicator Light Assembly
14 Motor Controller
15 Motor
16 Battery
17 Battery Charger
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION D: Adjustments
1 Front Headlamp/Position Light Adjustment
SECTION E: Troubleshooting
1 Indication on Speedometer Display & Controller LED
2 Malfunctions
3 Check of Charger Function
SECTION F: Technical Information
1 Cable Assembly-Front Brake/Turn Indicators + BOM
2 Cable Assembly-Front Headlamp/Horn + BOM
3 Cable Assembly-Rear Brake/Indicators/Tail Light/Battery/Side Stand + BOM
4 Torque List for Bolts/Nuts
SECTION G: Unpacking/Prep
1 Unpacking Instructions
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION A-1: TOOLS NEEDED
For repairing and testing of the VX-2 scooter the following tools are needed:
Tools:
Description
Specification
Open wrench
5.5mm
Open wrench/Turned Full-
contact (#S02445)
8mm
Open wrench
10mm
Open wrench
12mm
Open wrench
13mm
Open wrench
14mm
Open wrench
16mm
Open wrench
17mm
Open wrench
18mm
Open wrench
19mm
Open wrench
32mm
Open wrench
45mm
Special tool/Motor Nut
(contact [e-mail])
42mm spanner
socket with
22mm relief slot
Torque wrench
0-20Nm
Torque wrench
10-100Nm
Spanner socket
12mm
Spanner socket
13mm
Spanner socket
14mm
Spanner socket
17mm
Allen key
2.5mm
Allen key
4mm
Allen key
5mm
Allen key
6mm
Phillips screwdriver
#1
Phillips screwdriver
#2
Phillips screwdriver
#3
Screwdriver, flat
4.5mm
Screwdriver, flat
9mm
Security TORX Screwdriver
TX10
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION A-2: VX-2 MAJOR COMPONENTS IDENTIFICATION
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B
The following SECTION B instructions are for the VX-2 MECHANICAL
disassembly/assembly. Unless otherwise noted in each procedure, assemble all parts
in the reverse order in which they were taken apart. If you have any questions
regarding VX-2 Mechanical disassembly/assembly procedures, please contact
[email protected].
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-1: FRONT FAIRING
To protect the front fender, put plastic wrap or other soft
material onto the fender
Unscrew the 6 Phillips screws 1 to 6 in order as seen in
the picture with a Phillips screwdriver PH2
Remark:
While loosening screws 7 and 8 hold the front fairing
otherwise it drops down and could break!
Remark:
While loosening screws 7 and 8 hold the front fairing
otherwise it drops down and could break!
To unplug the headlight assembly, hold the front fairing
and loosen all the connectors of the headlight
To reassemble after unplugging the headlight assembly,
please be sure the clamp nuts are in the correct position
Remark: For assembling the Front Fairing, please make sure the attachment points are in the right
position and no edge is protruding. Insert the screws slightly and if all screws and the
fairing are in the correct positions, then tighten them fully.
See also the last picture in the next Section for the correct position of the clamp screw.
1
4
5
8
7
6
3
2
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-2: FRONT CONSOLE COVER/WIND DEFLECTOR
Locate four Phillips screws underneath the Front Console
Cover/Wind Deflector and remove
Slide in a flat screwdriver into the position as seen on the
picture. Hold the front console cover by hand. Carefully
turn the screwdriver counter-clockwise [ccw] (left side) and
clockwise [cw] (right side) until the front cover snaps out.
From the rear of the assembly, unscrew the four Phillips
screws (left and right position) with a Phillips screwdriver
PH2
Remark: For assembling the Front Console Cover/Wind Deflector, please make sure the
attachment points are in the correct position and no edge is protruding. Insert the screws
slightly and if all screws and the cover are in the correct positions, then tighten them fully.
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-3: SPEEDOMETER COVER
Preparations:
Disassemble Front Console Cover/Wind Deflector see Section B-2
Unplug the connector from the base of the Speedometer
Unscrew the left and right Phillips PH2 screws
Remove the Speedometer and Cover
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-4: FRONT VERTICAL PANEL COVER-LOWER
Unscrew the four PH2 Phillips screws (Top + Bottom and
Left + Right position)
Slide a Phillips screwdriver into the hole and carefully pull
back the cover slowly to the left. Use your fingers to hold
the cover and pull backward
Slowly pull back the cover and remove
Remark: To assemble the Front Vertical Panel Cover-Lower, please make sure the attachment
points are in the correct position and no edge is protruding. Insert the screws slightly and if
all screws and the fairing are in the correct positions, then tighten them fully.
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-5: FRONT VERTICAL PANEL COVER-UPPER
Preparations:
Disassemble Front Fairing see Section B-1
Disassemble Front Vertical Panel Cover-Lower see Section B-4
Carefully remove Key Switch bezel using a Flathead
screwdriver
Key Switch Bezel (removed)
Side view of the inner backside cover
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
Unscrew the six remaining PH2 Phillips screws to remove
the upper Front Panel cover
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-6: CENTER STEP-THROUGH COVER
Preparations:
Disassemble Seat see Section B-8
Unscrew the two PH2 Phillips screws (left and right
position)
Slightly press out left and right side of the cover so that
they can clear the frame
Carefully move the cover forward until the cover can easily
be removed
Side view of the inner backside cover
Remark: For assembling the Center Step-Through Cover,
please make sure the attachment points are in the correct
position and no edge is protruding. Insert the screws
slightly and if all screws and the fairing are in the correct
positions, tighten them fully.
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-7: FRONT FENDER
Unscrew the four PH2 Phillips screws (left and right side)
To unscrew the Phillips screws hold the inner nut with
8mm open wrench.
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-8: SEAT
Use side Key Latch to raise the Seat
Unscrew the two 8mm hex head screws
Hold the seat during unscrewing the second screw
Remove the seat
Make sure the Seat Latch is in the Open position before checking that the seat lock is properly aligned
and works smoothly
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
1
6
4
2
3
5
SECTION B-9: UNDER BOARD/BELLY PAN
Remove the two PH2 Phillips screws (left and right
position)
Remove the screw (Front position) with a 8mm wrench
Remove the six PH2 Phillips screws in order as seen in
the picture
While loosening Screws 5 and 6, hold the Under Board
otherwise it drops down and could break!
Remark:
When assembling the Under Board/Belly Pan, please make sure the attachment points are in the
correct position and no edge is protruding. Insert the screws slightly and if all screws and the fairing are
in the correct positions, then tighten them fully.
https://www.motorcycle-manual.com/

VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-10: FOOT REST
Preparations:
Disassemble Center Step-Through Cover see Section B-6
Disassemble Under Board see Section B-9
Open the two screws 1 + 2 and the two screws for the side
shields with PH2 screwdriver
Same procedure for the other side if necessary
Foot Rest parts + screws
1
2
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-11: CROSSOVER/REAR TAIL LIGHT ASSEMBLY
Remove four PH2 screws (2 upper and 2 lower)
Carefully slide Crossover/Tail Light Assembly back and
upward to avoid breaking the side tab connector in the left
and right Body Panels
Unplug Tail Light connector
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-12: REAR SIDE BODY PANELS/SIDE EMBLEM
Remove the two lower PH2 Phillips screws first, then the
two top screws and remove panel
Repeat procedure for the other panel
Carefully pull out left and right side until the cover can
easily lift up
Note: Each Side Emblem is secured with two PH2 Phillips
screws
Remark: Note seat lock location on left side panel
Put in the screws slightly and if all screws and the cover are in the correct positions tighten them.
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VECTRIX VX-2 SERVICE MANUAL
Version 1.0/July 2011
VECTRIX, LLC
SECTION B-13: REAR FENDER-TOP
Preparations:
Disassemble Crossover/Rear Tail Light Assembly see Section B-10
Disassemble Side Body Panels + Side Emblems see Section B-11
On the right side of the bike, unplug connectors to the Left
and Right Turn Indicators and License Plate Light
assembly
Unscrew the 3 fasteners with a 8mm open wrench
To remove the Rear Fender Splash Guard, unscrew the
two PH2 side screws
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