Veeder-Root WPLLD User manual

WPLLD
Manual No: 576013-923 ●Revision: V
Site Prep and Installation Guide

Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the
implied warranties of merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in
connection with the furnishing, performance, or use of this publication.
Veeder-Root reserves the right to change system options or features, or the information contained in this
publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part
of this publication may be photocopied, reproduced, or translated to another language without the prior written
consent of Veeder-Root.
DAMAGE CLAIMS
1. Thoroughly examine all components and units as soon as they are received. If damaged, write a complete
and detailed description of the damage on the face of the freight bill. The carrier's agent must verify the
inspection and sign the description.
2. Immediately notify the delivering carrier of damage or loss. This notification may be given either in person
or by telephone. Written confirmation must be mailed within 48 hours. Railroads and motor carriers are
reluctant to make adjustments for damaged merchandise unless inspected and reported promptly.
3. Risk of loss, or damage to merchandise remains with the buyer. It is the buyer's responsibility to file a claim
with the carrier involved.
RETURN SHIPPING
For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods
Policy" and "Parts Return" pages in the "Policies and Literature" section of the Veeder-Root North American
Environmental Products price list.
©Veeder-Root 2021. All rights reserved.

WPLLD Site Prep and Installation Guide Table of Contents
i
Table of Contents
1 Introduction
Contractor Certification Requirements ...........................................................................1-1
Related Manuals ............................................................................................................1-1
Safety Precautions .........................................................................................................1-1
Before You Begin ...........................................................................................................1-2
System Description ........................................................................................................1-2
2 Site Considerations
Stage II Vapor Recovery ................................................................................................2-1
Submersible Pumps (STPs) ...........................................................................................2-1
Piping Runs ...................................................................................................................2-1
Existing Check Valves ...................................................................................................2-1
Manifolded Product Lines ..............................................................................................2-1
Wire Length ...................................................................................................................2-1
Pump Power ..................................................................................................................2-1
3 Running Conduit/Wiring for WPLLD System
WPLLD Controller Module .............................................................................................3-1
Pump Power Wiring...............................................................................................3-1
Pump Control Wiring .............................................................................................3-1
WPLLD AC Interface Module .........................................................................................3-1
Verifying WPLLD Communications Capability ...............................................................3-2
4 WPLLD System Installation
Red Jacket Pumps (Except Quantum and The Red Jacket) .........................................4-1
SwiftCheck Valve Installation ................................................................................4-1
Adjusting the Pressurstat Relief Pressure (for 3.0 gph testing only).....................4-3
Disabling the Functional Element (required for 0.2 & 0.1 gph testing)..................4-3
Transducer Installation..........................................................................................4-4
Red Jacket Quantum Pump (w/ and w/o SpikeCheck Valve Assy.) ..............................4-7
The Red Jacket Pump ...................................................................................................4-9
FE Petro Pumps ..........................................................................................................4-10
Transducer Installation........................................................................................4-10
Manifolded Product Line WPLLD Installation ...............................................................4-12
Dual Pumps in Single Tank.................................................................................4-12
Multiple Tanks with Manifolded Product Lines ....................................................4-13
WPLLD Installation with Stage II Vapor Recovery Systems ........................................4-14
Warning Tags ..............................................................................................................4-15
5 Connecting Console to Pump Wiring
General Wiring Practices ...............................................................................................5-1
Pump Control Wiring for Red Jacket and Other Pumps ................................................5-1
6 Checking the System
Setting the Signal Strength Jumper ...............................................................................6-1
Guidelines..............................................................................................................6-1
WPLLD System Checkout Procedure ............................................................................6-2
Pressure Offset......................................................................................................6-2
Venting The Line ...................................................................................................6-2

WPLLD Site Prep and Installation Guide Table of Contents
ii
Determine WPLLD Transducer Pressure Offset ...................................................6-2
Purge Air from the Line..........................................................................................6-3
Enable the Line for Dispensing..............................................................................6-3
Checking the Site’s Emergency Stop Switch .................................................................6-4
Figures Figure 3-1. WPLLD AC Interface Module ...............................................................3-2
Figure 4-1. Sealing Surface for WPLLD Valve’s External O-ring ...........................4-2
Figure 4-2. SwiftCheck Valve Installation ..............................................................4-2
Figure 4-3. Pressurstat Adjustable Check Valve ....................................................4-3
Figure 4-4. Functional element modifications ........................................................4-4
Figure 4-5. Wiring the WPLLD Transducer to the Pump ........................................4-5
Figure 4-6. Placing Shield Into Capacitor Housing ................................................4-6
Figure 4-7. WPLLD Transducer Installation--Red Jacket Pump w/SwiftCheck.........4-6
Figure 4-8. WPLLD Transducer Installation--Red Jacket Pump w/o SwiftCheck......4-7
Figure 4-9. Red Jacket Quantum Pump .................................................................4-7
Figure 4-10. WPLLD Installation in Red Jacket Quantum Pump .............................4-8
Figure 4-11. The Red Jacket Pump .........................................................................4-9
Figure 4-12. Location of Precision Check Valve in FE Petro Pump .......................4-10
Figure 4-13. Wiring the WPLLD Transducer to the FE Petro Pump ......................4-11
Figure 4-14. WPLLD Transducer Installation--FE Petro Pump ..............................4-12
Figure 4-15. Manifolded Product Lines WPLLD Installation -
Dual Pumps, Single Tank ..................................................................4-13
Figure 4-16. Manifolded Product Lines WPLLD Installation - Multiple Tanks ........4-14
Figure 4-17. Example WPLLD Installation in pump w/Healy Mini-Jet System .......4-15
Figure 4-18. WARNING Tag ..................................................................................4-15
Figure 5-1. WPLLD System and Pump Control Diagram for
Red Jacket Relay Control Box .............................................................5-2
Figure 5-2. WPLLD System and Pump Control Diagram for
Non-Red Jacket Relay Control Box ....................................................5-3
Figure 5-3. Wiring Diagram - Manifolded Product Lines WPLLD -
Dual Pumps, Single Tank........................................................................5-4
Figure 5-4. Wiring Diagram - Manifolded Product Lines WPLLD -
Multiple Tanks .....................................................................................5-5
Figure 6-1. Noise/Signal Strength Jumper Settings ...............................................6-1
Tables Table 1-1. WPLLD Requirements for Gross and Precision Testing ........................1-3
Table 1-2. WPLLD System 849490-001 ..................................................................1-3
Table 1-3. WPLLD Systems 849490-002 and 849490-004 .....................................1-4
Table 1-4. WPLLD System 849490-003 .................................................................1-4
Table 1-5. WPLLD System 849490-005 ..................................................................1-5
Table 1-6. WPLLD System 849490-006 ..................................................................1-5
Table 1-7. Non-Vented SwiftCheck Valve Kit 330020-416 ......................................1-5

1-1
1 Introduction
This manual contains instructions on how to install the Veeder-Root Wireless Pressurized Line Leak Detection (WPLLD)
System for use with TLS-350 Series Consoles. WPLLD sensors can be used with FE Petro™or Red Jacket™Pumps that
have up to a 2-inch discharge.
Contractor Certification Requirements
Veeder-Root requires the following minimum training certifications for contractors who will install and setup the
equipment discussed in this manual:
Level 1 Contractors holding valid Level 1 Certification are approved to perform wiring and conduit routing,
equipment mounting, probe and sensor installation, tank and line preparation, and line leak detector installation.
Level 2/3 Contractors holding valid Level 2 or 3 Certifications are approved to perform installation checkout,
startup, programming and operations training, troubleshooting and servicing for all Veeder-Root Tank Monitoring
Systems, including Line Leak Detection and associated accessories.
Warranty Registrations may only be submitted by selected Distributors.
Related Manuals
576013-879 TLS-3XX Series Site Prep and Installation Manual
577013-465 Line Leak Application Guide
577013-481 WPLLD Modules- Installation Manual
577013-727 WPLLD Alarm Quick Help Guide
Safety Precautions
The following safety symbols are used throughout this manual to alert you to important safety hazards and precautions.
Know what these symbols mean before using this manual to install the WPLLD system.
EXPLOSIVE
Fuels and their vapors are extremely
explosive if ignited.
FLAMMABLE
Fuels and their vapors are extremely flamma-
ble.
ELECTRICITY
High voltage exists in,and is supplied
to, the device. A potential shock haz-
ard exists.
TURN POWER OFF
Live power to a device creates a potential
shock hazard. Turn Off power to the device and
associated accessories when servicing the
unit.
CLEAN WORK AREA
Dispose of fuel soaked materials
properly and not into trash barrels
that may be used by customers.
APPROVED CONTAINERS
Use nonbreakable, clearly marked containers,
suitable for collecting and transporting hazard-
ous fuels during service.
WARNING
Heed the adjacent instructions to
avoid equipment damage or personal
injury.
OFF
G
A
S

WPLLD Site Prep and Installation Guide Before You Begin
1-2
Before You Begin
1. Install the three WPLLD modules below in the TLS-350 Series Console following instructions shipped with each
module. If these modules are not installed, the console will not be able to accept inputs from the WPLLD system.
-Wireless PLLD Communication Module (Part no. 847490-309)
-Wireless PLLD AC Interface Module (Part no. 847490-209)
-Wireless PLLD Controller Module (Part no. 847490-208)
IMPORTANT! WPLLD modules are not interchangeable with PLLD modules.
2. A 1-1/2” socket is recommended for installing the SwiftCheck™valve in small manways (24”).
3. If you are running 0.1 gph or 0.2 gph tests, be sure you have purchased the Software Enhancement Module which
provides this capability. IMPORTANT! If the correct hardware for precision line leak testing is also not
installed, the system will not detect leaks less than 3.0 gph. In this situation, the system will always pass 0.2 and
0.1 gph tests, but the results will not be valid.
4. Ensure that the submersible pump is properly grounded per the manufacturer’s instructions.
5. Ensure that there is at least 4 inches clearance above the submersible pump capacitor housing to allow room to install
the WPLLD components.
6. Ensure that you have UL-classified, non-toxic pipe sealant suitable for the fuel(s) involved.
System Description
The WPLLD System performs 3.0 gph leak tests following each dispense. If the appropriate software enhancement
module is installed, the WPLLD System also allows line tests at full pump pressure for highly accurate 0.2 and 0.1 gph
tests. Since WPLLD executes these tests automatically, there is no need for separate annual line leak testing.
Table 1-1 shows required kits and check valves for WPLLD operation, by pump type. Table 1-2 through Table 1-5 list
the contents of the five WPLLD system kits and Table 1-7 lists the contents of the Non-Vented SwiftCheck Valve kit.

WPLLD Site Prep and Installation Guide System Description
1-3
1IMPORTANT! If using WPLLD with this submersible pump equipped with a Healy Mini-Jet System, also order one Flexible Fuel Line (P/
N 329607-002) per system.
Table 1-1.- WPLLD Requirements for Gross and Precision Testing
Required
Console
Modules Pump Type
3.0 GPH Only Testing
Check Valve & Kit Requirements 3.0, 0.2 & 0.1 GPH Testing Check Valve & Kit Requirements Additional Kit Required for Manifolded Lines
Check Valve
Required WPLLD Kit Required Check Valve Required WPLLD Kit Required
Single
Tank w/ 2
STPs
Two Tanks
w/ STP in
Each
1, 2, or 3
WPLLD Con-
troller Modules
(each controls
up to 3 STPs)
and
1 WPLLD
AC Interface
Module
and
1 WPLLD
Comm Module
Red
Jacket
Standard1
V/R SwiftCheck
(in WPLLD kit) 849490-002 V/R SwiftCheck
(in WPLLD kit) 849490-002
Non-
Vented
Swift-
Check
Valve for
Secondary
Pump
V/R Kit P/
N 330020-
416
And
Interlock
Relay
Non-Vented
Swift-
Check
Valve for
Secondary
pump
V/R Kit P/N
330020-416
Red Jacket
Pressurstat TM Assy.
P/Ns 323-006-5,
323-001-5, 323-007-
5 (AG), or 323-002-5
(AG)
849490-003 Not Supported Not Supported
Red
Jacket
Quantum1
Red Jacket
Pressurstat Assy.
P/Ns 323-006-5,
323-001-5, 323-007-
5 (AG), or 323-002-5
(AG) 849490-005
Not Supported Not Supported
Red Jacket
SpikeCheckTM Assy.
P/N 388-080-5
Red Jacket
SpikeCheck Assy.
P/N 388-080-5 849490-005
The Red
Jacket None Required 849490-006 None Required 849490-006
FE Petro
FE Petro Model R
P/N 400988932 (see
Figure 4-12 below),
and replacement O-
ring for the valve
housing
849490-001
FE Petro Model R
P/N 400988932,
and replacement
O-ring for the
valve housing
849490-001
Table 1-2.- WPLLD System 849490-001
Quantity Description Part Number
1 WPLLD transducer 330786-001
1 Sensing Line* 330770-001
1 Pump Fitting* 514100-338
1 Shield* 330804-001
1 Capacitor Cover Bracket* 330805-001
2 Screws* 510500-457
1 Connector* 576008-056
1 sht. WARNING Tags 329801-001
1 Site Preparation and Installation Guide 576013-923

WPLLD Site Prep and Installation Guide System Description
1-4
.
1 O-ring (Line Leak Sensor)* 512700-228
1 Label 331058-001
*Contained in FE Petro Install Kit: 330020-096
Table 1-3.- WPLLD Systems 849490-002 and 849490-004
Quantity Description Part Number
1 Wireless Line Leak Sensor 330786-001
1 SwiftCheck Valve1330773-001
1 Sensing Line* 330772-001
1 Shield* 330804-001
1 Capacitor Cover Bracket* 330805-001
2 Screws* 510500-457
1 Connector* 576008-056
1 sht. WARNING Tags 329801-001
1 Site Preparation and Installation Guide 576013-923
1 O-ring (Line Leak Sensor)* 512700-225
1 Label 331058-001
1The 849490-004 systems require that a SwiftCheck Valve be purchased separately.
*Contained in Red Jacket Install Kit: 330020-099
Table 1-4.- WPLLD System 849490-003
Quantity Description Part Number
1 Wireless Line Leak Sensor 330786-001
1 Sensing Line* 331069-001
1 Pump Fitting* 514100-338
1 Shield* 330804-001
1 Capacitor Cover Bracket* 330805-001
2 Screws* 510500-457
1 Connector* 576008-056
1 sht. WARNING Tags 329801-001
1 Site Preparation and Installation Guide 576013-923
1 O-ring (Line Leak Sensor)* 512700-225
1 Label 331058-001
*Contained in Install Kit: 330020-279
Table 1-2.- WPLLD System 849490-001
Quantity Description Part Number

WPLLD Site Prep and Installation Guide System Description
1-5
Table 1-5.- WPLLD System 849490-005
Quantity Description Part Number
1 Wireless Line Leak Sensor 331474-015
1 Sensing Line* 331654-003
1 Pump Fitting* 514100-338
1 Adaptor* 331642-001
10 Tie Wrap 510901-337
1 Connector* 576008-056
1 sht. WARNING Tags 329801-001
1 Site Preparation and Installation Guide 576013-923
1 O-ring (Line Leak Sensor)* 512700-225
1 Shield* 330804-001
1 Capacitor Cover Bracket* 330805-001
2 Screws* 510500-457
1 Label* 331058-001
*Contained in Install Kit 330020-412
Table 1-6.- WPLLD System 849490-006
Quantity Description Part Number
1 Wireless Line Leak Sensor 331474-015
1 Sensing Line* 410138-001
1 Pump Fitting* 514100-338
1 Adaptor* 331642-001
10 Tie Wrap 510901-337
1 Connector* 576008-056
1 sht. WARNING Tags 329801-001
1 Site Preparation and Installation Guide 576013-923
1 O-ring (Line Leak Sensor)* 512700-225
1 Shield* 330804-001
1 Capacitor Cover Bracket* 330805-001
2 Screws* 510500-457
1 Label* 331058-001
*Contained in Install Kit 330020-477
Table 1-7.- Non-Vented SwiftCheck Valve Kit 330020-416
Quantity Valve Type
1 Non-Vented SwiftCheck Valve
1 Warning note

2-1
2 Site Considerations
As you prepare the site, you need to consider:
•Stage II Vapor Recovery system
•Submersible pump compatibility
•Piping runs
•Manifolded product lines
Stage II Vapor Recovery
If there is a Stage II Vapor Recovery system installed that includes a device in the pressurized piping, such as a Healy
Mini-Jet™, see “WPLLD Installation with Stage II Vapor Recovery Systems” on page 4-14 for installation guidelines.
Submersible Pumps (STPs)
For proper WPLLD operation, the STP must be approved for use with our line leak detection system. Refer to the latest
version of the Veeder-Root Line Leak Application Guide (P/N 577013-465) for approved submersible pumps.
Piping Runs
Where piping runs have been installed for future use, but are connected to the active piping system, isolate the inactive
lines from the active lines using a shutoff valve. Failure to do so may cause inaccurate leak test results.
Existing Check Valves
You must ensure that there are no existing check valves already installed in the pipeline. The presence of any check valve
(other than the one used with the WPLLD System) can prevent the WPLLD System from detecting line leaks in the area
of the pipeline downstream from the check valve.
Manifolded Product Lines
If the WPLLD system will be used on manifolded product lines, see “Manifolded Product Line WPLLD Installation” on
page 4-12 for installation instructions.
Wire Length
Improper system operation could result in potential environmental and health hazards if the WPLLD transmitter-to-
console wire runs exceed 1000 feet.
Pump Power
In order for WPLLD to function reliably, each submersible pump must use the same phase of 240 Vac power. If pumps
are using different phases, they MUST be rewired to use the same phase.