Veeder-Root Series C628 User manual

Technical Manual
702138-0008
Series C628
Batch Counter
(C628-9XXX)
Introduction
Your Veeder-Root brand C628 Batch Counter is one model in a family of 1/8 DIN units
whichoffersbreakthroughdisplaytechnologyaswellaseasy-to-programsingle-line
parameters. Designedtoprovideinstantvisualfeedbackregardinganapplication’skey
input value, the C628 not only has a 0.71” high LED display (27% larger than other 1/8
DINunits),butalsotheabilitytochangedisplaycolorbasedonprocessstatus
(programmableparameterinOperationMode). Easyprogrammingismadepossibleviaa
helpfunctionandasecondarylegenddisplay.
Thismanualwillguideyou through the installation and wiring of your C628unitwith
informationonproperpanelmountingandrearterminallayoutandwiringinstructions.
Inaddition,theinstrument’soperationandprogrammingmodesarethoroughly
explained. TheOperation Mode providesday to dayoperationandallowseditingof
presetvalues. TheProgramModeenablestheconfigurationofvariousparametersprior
toinitialoperation. Theseparametersincludethoseforbasicconfigurationaswellas
othersettablefeatureswhichwillenhancethefunctionalityandusabilityofthedevice.
Thismanualalsoprovides
informationontheC628
BatchCounter’spresets,
transistorandrelayoutputs,
productspecifications,and
orderingandwarranty
procedures.
Index
Installation
PanelMounting page 2
Wiring page 3
Operation
FrontPanel page 4
OperationMode page 5
Programming
ProgramMode page6-10
AppendixA
Specifications page11
General
OrderingInformation page12
Warranty page12
Features
• AWESOME0.71”highdigitLEDdisplay
• Programmablecolorchangedisplaybasedon
anevent
• Independentdisplayofbackgroundtotal
• Programmablehelpfunctionandsecondary
legenddisplay
• Choiceof NPNor PNPprimary input
• Filterspeedsettable for 20,200,or10,000 Hz
• Standardoutputs: two NPN transistors&one
relay(optional2ndrelay)
• Frontpanelresetenableandpresetlockout
• OptionalRS-485plugincard
• CEapproved
Veeder-Root brand

2
INSTALLATION
PANEL MOUNTING
100mm
10mm
Mounting Grooves
The instrument can be mounted in a panel with a thickness of up to 6mm. The
cutout(s)shouldbemadebasedontherecommendedpanelopeningillustratedinthe
drawingabove. Insert the unit inthe panel through the cutout. Ensure that the
panelgasketisnotdistortedandtheinstrumentispositioned
squarelyagainstthepanel. Slidethemountingclampintoplace
onthe instrument,as shownto the left, and push it forwarduntil
it is firmly in contact with the rear face of the mounting panel and
thetabs on thebracket arm are seatedin themounting grooves
on the side of the unit.
Theelectroniccomponentsoftheinstrumentcanberemovedfrom
thehousingafterinstallationwithoutdisconnectingthewiring.
To removethe components,grip the sideedges of thepanel and
pulltheinstrumentforward. Takenote of orientation oftheunit
forsubsequentreplacementinthehousing.
Bracket Arm
2345678
24 23 22
14 15 16 17 18 19 20
10 11 12
VEEDER-ROOT
PGM RST
OP1
OP2
48mm
96mm
82344
PANEL
CUTOUT
SIZE
45mm
+0.5 -0.0
92mm +0.5 -0.0

3
INSTALLATION
WIRING
REAR TERMINAL CONNECTIONS
Count Inputs
Terminal#2 istheconnection for InputA,which is programmabletobe
the primary input or channel A of an encoder input. Terminal #1 is the
connectionforInputB,whichisprogrammabletobeanincrementing
input,a decrementing input, orchannel Bof an encoder input. The
commonconnection for both Input A and InputB isTerminal#3.
Control/Digital Inputs
Acontact closureorNPNsignalcanbeused toactivatepreconfigured
functionality. Terminal#5isused for a remotereset function, while
Terminal#6isasecurityfunction,thatwhenactive,willprohibitentry
into Program Mode. Terminal #8 serves as the common for both of these
inputs.
Auxiliary Power Output
A 9 - 15 VDC for powering external sensors and encoders up to 125 mA
canbeaccessedbyconnectingthe positive supply sideofthesensorto
Terminal#4 and the negativesidetoTerminal #8.
Input Power
For an AC powered unit, Terminal #13 serves as the line or Hot side
connectionforACpowered units andasthepositive side for DCpowered
Terminals 10, 11, 12, & 15 are not used.
units. Theneutral side for AC powered units and the negativeside for
DCpoweredunitsareconnectedtoTerminal#14.
Transistor Outputs
Yourunitcomesstandard with 2 NPNoutputswhichareactivatedby
each of the presets. Transistor Output 1, which is tied to Preset 1
operation,is on Terminal#7. TransistorOutput2, which istied to Batch
Presetoperation, is onTerminal #9. Terminal #8serves as thecommon
connectionforbothtransistoroutputs.
Relay Outputs
Your unit comes standard with a relay output which is tied to Preset 1
operation. Terminal#19isNC,Terminal#20is common, and Terminal
#21 is NO. A second relay output tied to the operation of Batch Preset
can be added as an option at the time of order or later installed in the
field.Terminal#22 is NC, Terminal#23 iscommon, and Terminal#24 is
NO.
Serial Communication
AnRS-485communicationboard,utilizingASCIIprotocol,canbe
installed as an option. Terminals #16 & #17 serve as the B and A
connectionsrespectively,whileTerminal#18isconnectedasthe
common.
23 4 5 6 78
24 23 22
14 15 16 17 18 19 20
10 11 12
B A COM
Power Supply
+ VDC - RS-485 Comm. (opt.)
Input B
Input A
Input Common
Aux. Power (opt.)
Digital In 1 (rem. reset) Digital In 2 (sec. lockout)
Common
Relay 2
(opt.)
Relay 1
NPN Out 1
NPN Out 2

4
VEEDER-ROOT
82345
P
OP1
OP2
PGM RST
OPERATION
FRONT PANEL
Down Key Scroll Key Program Key Reset Key
Secondary Display
Scroll
Down InOperationMode: Usedineditoperationto decrement
thedigithighlightedbytheScrollkey.
InProgramMode: UsedinEditOperation to decrement
the digit highlightedby the Scrollkey, if thesettingis
anumerical value, or present the next in the series of
choicesforthatparameter.
Program InOperationMode: Used tomove between the
parametersandtoenteraneditedpresetvalue.
Holding the key down for 3 seconds will cause the
unittoenterProgramMode.
InProgram Mode: Used to move from one parameter to
thenextandentertheeditedparametervalues.
Holding the key down for 3 seconds will cause the
unittoreturntoOperationMode.
InAllmodes: Movesthe unitinto Edit Operation,
whichisindicatedbytheleftmostdigitflashing.
Successive presses of the key are used to move to the
digit to be edited. Wrap around will occur from least
significantdigittomostsignificantdigit.
Reset InOperationMode: Resetsthecountvalue,batch
value,or background totalto zero (or to the preset in
countdownoperation). Parametermustbedisplayed
to be reset. This button can be disabled via the "Front
PanelResetEnable"parameterinProgramMode.
InProgramMode: Nofunction.
InAllmodes: Willabortan Edit Operation and return
thepreset/parametertoitspreviousvalue.
Down &
Scroll
together
Key Primary InOperationMode: Defaultdisplayisthecountvalue.
Canbescrolledusing the programkey to displaythe
otherparameters. Ifthe"Help"functionisenabled,
thisdisplaywillfirstshowtheparameterdescription
for3 seconds(see page5 for example).
InProgramMode: Displaysthevalueorselectionfor
thecurrent parameter. If the "Help" function is
enabled,thisdisplaywillfirstshowtheparameter
descriptionfor3seconds(seepage6forexample).
Secondary InOperationMode: Indicatesalphabeticallywhether
Preset,BatchValue,BatchPreset,orBackgroundTotal
isbeing viewed on the primary display. This displayis
blankwhen CountValueisbeingshown.
InProgramMode: Providesa 1 digit alpha ornumeric
charactertoindicatewhichparametervalueisbeing
shownontheprimarydisplay.
Output
Indicators InOperationMode: OP1illuminateswhenOutput1 is active. OP2illuminateswhenOutput2is active.
InProgramMode: Nofunction.
Display Functions
Key Functions
Function Display Function
Output Indicators
Primary Display

5
VEEDER-ROOT
PGM RST
OP1
OP2
VEEDER-ROOT
PGM RST
OP1
OP2
VEEDER-ROOT
PGM RST
OP1
OP2
VEEDER-ROOT
PGM RST
OP1
OP2
VEEDER-ROOT
PGM RST
OP1
OP2
VEEDER-ROOT
PGM RST
OP1
OP2
VEEDER-ROOT
PGM RST
OP1
OP2
OPERATION
OPERATION MODE
CHANGING A PRESET VALUE
PGM
PGM
PGM
Defaultdisplayisthepresentcount
value.
PressingtheProgramKeywillcausethe
displaydescriptiontoappearonthe
main display.* If there is no key activity
for3seconds,theprimarydisplaywill
switchbacktothecountvalue.
ContinuedpressingoftheProgramKey
willscrollthrough thePresets. (See
ParameterSequencebelow.) Thefull
parameterdescriptionwillappearonthe
maindisplay.*
Tochange a Preset value, press the
Scroll Key. If there was no key activity
for3seconds,thePresetvalue will
appear(onedigitdescriptionshownon
secondarydisplay);however,pressthe
Scroll Key in order to edit. The unit will
nowbe in EditOperation as signifiedby
themostsignificantdigitflashing.**
Use the Scroll Key to move from left to
rightandhighlightthedigitthatneeds
to be changed. Wrap around will occur
fromthe leastsignificanttothemost
significantdigit.
Usethe Down Key to decrementthe
digituntilthedesiredvalueappears.
The display will wrap around from 0 to
9.
Afterthedesireddigitshavebeen
changed,presstheProgramKeytoenter
the new value. The new value will
appearon themaindisplaywithoutany
flashingdigits. Press theProgamKey
againandtheparameterdescriptionwill
appearonthemaindisplay.
23456
PSEt
Count
P
34567
P34567
P
33567
PSEt
PGM
*Parameterdescriptionswillnot
appearontheprimarydisplayif the
"Help"functionhasbeendisabled.
**EditOperationcannotbe
accessedifthePresetLockhas
beenenabledinProgramMode.
PARAMETER SEQUENCE
Count Count
Function: Displayspresentcountvalue
Range: 0 to 99999
PGM
Preset
Function: Definesthevalueatwhich
Output1willactivate
AdjustmentRange: 0 to99999
DefaultValue: 10
PGM
PSEtP
Batch Preset
Function: Definesthe batchpreset
valueatwhichOutput2will activate
AdjustmentRange: 0 to99999
DefaultValue: 10
PGM
Background Total
Function: Displayspresentbackground
total(continuouscountvalue
irrespectiveofpresentcountvalue)
Range: 0 to 99999
bGtot t
bPrt r
Batch Value
Function: Displayspresentbatchvalue
(#of times presetisreached)
Range: 0 to 99999
PGM
bAtch b

6
VEEDER-ROOT
PGM RST
OP1
OP2
VEEDER-ROOT
PGM RST
OP1
OP2
VEEDER-ROOT
PGM RST
OP1
OP2
VEEDER-ROOT
PGM RST
OP1
OP2
PROGRAMMING
PROGRAM MODE
ENTERING PROGRAM MODE AND BASIC OPERATION
PARAMETER SEQUENCE
PGM
PGM
PGM
for3seconds
Thenameofthefirstparameterwillappear
ontheprimarydisplay.*
Pressingthe ScrollKeyor no keyactivity for
3secondswill display thevaluefor that
parameter. Thesecondarydisplaywill
indicatetheonedigitidentifierforthe
parameter. Thedigitinthe secondary
displaywill flash to indicate the unit isin
Program Mode. If the Scroll Key was
pressed(insteadofwaiting3seconds),the
unitis in EditOperation, as indicatedby the
MSD flashing. If there had been no key
activityfor3 seconds, press thescrollkey to
enterEditOperation(MSDflashing). Use
thescrollandeditbuttons to change the
valueasinOperationMode,describedon
page 5. Press the Program Key to enter any
changes.
SuccessivepressesoftheProgramKeywill
scrollthedisplaythroughtheremaining
parametersin the Program Mode. To exit
ProgramMode, hold the Program Key for 3
seconds.
TheProgramMode can beaccessedfrom the
OperationModebyholdingtheProgramKey
for3seconds.
* Parameternames will not appear onthe
maindisplay if the"Help"functionhasbeen
disabledinProgramMode.
CAL C
Calibration Factor
Function: Usedtoscaletheinputintoengineeringunits by multiplying this valuebythenumberofpulses
received
AdjustmentRange: 0.0001to9.9999
DefaultValue: 1.0000
dEc
PGM
PdDecimal Position
Function: Setthedecimalpointpositionforthedisplays
AdjustmentRange: 0 to 0.0000
DefaultValue: 0
PGM
23456
CAL C
1.0000
dEc P
Edit Operation
nokeyactivity
for 3 secs. or

7
PROGRAMMING
PROGRAM MODE Continued
c
count
PGM
u
UP dn
A-B: Inputs on the A
channelincrementthe
total,whileinputsonthe
Bchanneldecrement
Directional: Wheninput
B is inactive, input A
increments. Wheninput
B is active, input A
decrements
Quadrature: Theunit
acceptsaphasedinput
from an encoder. The
totalincrementswhenthe
A channel leads the B
channel
Count Mode
Function: Defineshow the inputpulses will beapplied to thecount value
AdjustmentRange:
A+B: Inputs on both the
A & B channels
incrementthetotal
dirAQuAd
A+ bb
DefaultValue: A+B
Count Direction
Function: Determinesifthe count value will incrementfromzero and changethe state ofthe outputat the
preset(Up) or decrement fromthe preset andchange the stateof the outputat zero(Down)
AdjustmentRange:
uP_Ar dn_Ar
Up: The unit will count
upfromzeroandactivate
theoutput(s)whenthe
preset(s)isreached
Up with Auto Reset: The
unitwill count up from
zeroandactivatethe
output(s)whenthepreset
isreached,then
automaticallyresetthe
countvalue to zero and
continueoperating
DownwithAutoReset:
The unit will begin at the
presetandincremental
pulseswillcausetheunit
to count down. The
presetoutputwillbe
activatedwhenthecount
valuereacheszero. The
unitwillautomatically
resetitscountvalueand
continueoperating
uP dn
Down: Upon reset, the
unit will begin at the
preset and count down.
The preset output will
be activated when the
count value reaches
zero
DefaultValue: Up
PGM
Input Type
Function: Programstheunittomatchtheelectricalcharacteristicsoftheinputsignal
AdjustmentRange:
i
1nPut
Sinking: Theunit will
accept a NPN or dry
contactinputwhichsinks
voltagetocommon
Sin Src
Source: The unit will
acceptanPNPinput
whichsourcesvoltage
PGM
DefaultValue:Sinking

8
PROGRAMMING
PROGRAM MODE Continued
Filter Speed
Function: Enablesthe debounce filterofthecountertoproperlymatch theapplication
AdjustmentRange:
F
SPEEd
20: The unit will accept
up to 20 pulses per
second. Generallyused
withcontactinputsto
eliminatefalsecounts
causedbycontactbounce
20 200
200: The unit will accept
up to 200 pulses per
second.Generallyused
forhigherspeedcontact
inputsortofilternoise
onelectronicsignalsin
lowspeedapplications
10000
10,000: The unit will
acceptupto10,000
pulsespersecond.
Generallyusedwithhigh
speedelectronicinputs
andencoders
DefaultValue: 10000
PGM
1Output 1 Time
Function: Sets the amount of time output 1 will be active once Preset 1 is reached
AdjustmentRange: 00.00(Latched)to99.99
DefaultValue: 1.00
OPt 1
PGM
2Output 2 Time
Function: Setsthe amount of time output 2 will be activeonce Batch Preset is reached
AdjustmentRange: 00.00(Latched)to99.99
DefaultValue: 1.00
OPt 2
PGM
rFront Panel Reset Enable
Function: Determineswhetherthe Front PanelResetkey can beusedto reset thecount value
AdjustmentRange:
rS En
Enable: Thecountvalue
canberesetwhilebeing
viewedinOperationMode
bypressingtheFront
PanelResetKey
En diS
Disabled: TheFront
PanelResetKey is
disabledandthecount
valuecan only be reset
throughtheRemote
ResetInput
DefaultValue: Enable
PGM

9
PROGRAMMING
PROGRAM MODE Continued
cSerial Communication Enabled
Function: ActivatestheRS-485communicationoptionboard
AdjustmentRange:
Co<>S
None: Nocommunication
boardinstalled
nonE Fit
DefaultValue: Iforderedfrom thefactory with the RS-485 board,the default will be "fitted". Ifthe board is
installedinthefield,thisparameter will need tobechangedfromitsdefault of "none"
Fitted: Acommunication
boardisinstalledinthe
unit
PGM
ACommunication Address
(Appears only if communication board is installed and activated)
Function: Definestheuniquecommunicationaddressofthecounter
AdjustmentRange: 1 to 99
DefaultValue: 1
Addr
PGM
b
bAud Baud Rate
(Appears only if communication board is installed and activated)
Function: Selectstheserialcommunicationspeed
AdjustmentRange:
1200 2400 4800 9600
1200BPS 2400BPS 4800BPS 9600BPS
DefaultValue: 4800
PGM
o
Color Display Color Change
Function: Definesthe colorof thedisplay for prior to and after the presetvalue is reached
AdjustmentRange:
rEd GrEEn Gn_rd rd_Gn
Red: The display will
alwaysbered Green: Thedisplaywill alwaysbegreen Green to Red: The displaywillbegreenprior
totheBatchPresetvalue
beingreached.Itwillturn
redafterBatchPresethas
beenreached
Red to Green: The
displaywill be redprior to
theBatchPresetvalue
beingreached.Itwillturn
greenafterBatchPreset
hasbeenreached
DefaultValue: Green to Red
PGM

10
PROGRAMMING
PROGRAM MODE Continued
Preset Lock
Function: DetermineswhetherthePresetValuescanbechangedviathefrontpanel
AdjustmentRange:
Enable: Preset values
are read only
En diS
Disabled: Preset values
can be viewed and
changed
Loc/
Default Value: Disable
PGM
Help Prompt
Function: Determineswhetherthemulti-characterparameternamewillappearonthemaindisplayfor3
secondspriortotheparametervalueappearing
AdjustmentRange:
HELP h
Help - Yes: Multi-
characterparameter
descriptionswillappear
ontheprimarydisplay.
Thevalueassociatedwith
thatparameterwill
appearbypressingthe
scroll key or waiting for 3
seconds
HLP Y
Help - No: Only the
parametervalueswill
appearontheprimary
display. Theparameter
can be identified by a
singledigitinthe
secondarydisplay
HLP N
DefaultValue: Help - Yes
/

11
APPENDIX A
SPECIFICATIONS
Count Inputs
Type: Sinking/Sourcing or Contact Closure
Frequency: 10 kHz max.
Logic: Low < 2.0 VDC, High > 3.0, 30V max.
Impedance: 10 KΩto common - Sourcing
4.7 KΩto +Voltage - Sinking
Count Modes: A+B, A-B, Directional, Quadrature
Control Inputs
Type: Sinking, Edge Sensitive
Logic: Low < 2.0 VDC, High > 3.0
Impedance: 4.7 KΩto +Voltage
Response Time: 25 ms
Function: Input 1: Remote Reset
Input 2: Security Lockout
Outputs
Solid State: NPN open collector, 30 VDC max, 100 mA max.
Relay: SPDT, 5A resistive @ 110VAC
Latency: 75 µseconds, plus 8 ms for relay pull-in
Approvals
General: CE
EMC Susceptibility: Complies with EN50082-1: 1992,
EN50082-2: 1995
EMC Emissions: Complies with EN50081-1: 1992,
EN50081-2: 1994
Safety: Complies with EN61010-1: 1993
Communication
Type: Serial asynchronous, UART to UART
Data Format: Open ASCII: One start bit, even parity seven
data bits, one stop bit
Physical Layer: RS-485
Maximum Zones: 99
Baud Rate: Selectable from 9600, 4800, 2400, or 1200
Electrical
Supply Voltage: 90-264 VAC, 50/60 Hz, or 20-50 VAC/VDC
Power Consumption: 4 Watts
Access. Power Supply:9-15 (unregulated VDC), 125 mA max.
Display
Type: Red/Green, 7 segment LED, 5 digits primary
display, single digit secondary display
Height: 0.71" (18mm) primary display,
0.3" (7mm) secondary display
Annunciators: Output 1 & 2 status
Physical
Dimensions: 48mm x 96mm, 110mm deep
Mounting: Panel mount (mounting bracket supplied),
45mm x 92mm cutout
Terminals: Screw type - combination head
Front Panel Rating: NEMA 4X/IEC IP65
Case Material: GE Lexan 940
Weight: 0.56 lbs.
Environmental
Operating Temp.: 0°to 55°Celsius, 32°to 131°Fahrenheit
Storage Temp.: -20°to 80°Celsius, -4°to 176°Fahrenheit
Relative Humidity: 20% to 95% non-condensing

12
WARRANTY
GENERAL
ORDERING INFORMATION
StandardproductsmanufacturedbytheCompanyarewarrantedtobe
freefrom defects in workmanshipandmaterial for a periodofoneyear
fromthedate of shipment,andproductswhichare defective in
workmanshipormaterial will berepaired or replaced,attheoptionofthe
Company,at nochargeto theBuyer. Final determination asto whethera
productisactuallydefectiverestswiththeCompany. Theobligationof
theCompanyhereundershallbelimitedsolelytorepairandreplacement
ofproductsthatfallwithintheforegoinglimitations,andshallbe
conditioneduponreceiptbytheCompanyofwrittennoticeofanyalleged
defectsordeficiencypromptlyafterdiscoverywithinthewarrantyperiod,
andin the caseof components orunits purchased bythe Company, the
obligationoftheCompanyshallnotexceedthesettlementthatthe
Companyisabletoobtain from thesupplierthereof. Noproducts shall
bereturnedtotheCompanywithoutits priorconsent. Products which
theCompanyconsentstohavereturnedshallbeshippedF.O.B.the
Company's factory. TheCompanycannotassumeresponsibilityor
acceptinvoicesforunauthorizedrepairstoitscomponents,eventhough
defective. Thelife of the products of the Company depends, to alarge
extent,uponthe type ofusagethereof, andTHECOMPANYMAKESNO
WARRANTYAS TO FITNESSOFITS PRODUCTS FOR SPECIFIC
APPLICATIONSBYTHEBUYER NOR ASTOPERIODOF SERVICE
UNLESSTHECOMPANYSPECIFICALLYAGREESOTHERWISEIN
WRITINGAFTERTHEPROPOSEDUSAGEHASBEENMADEKNOWNTO
IT.
THEFOREGOINGWARRANTYISEXCLUSIVEANDINLIEUOFALL
OTHERWARRANTIESEXPRESSEDORIMPLIED,INCLUDING,BUTNOT
LIMITEDTOANYWARRANTYOFMERCHANTABILITYOROFFITNESS
FORAPARTICULARPURPOSE.
Printed in U.S.A.
702138-0008
March 1998
Revision none
1675 Delany Road
Gurnee, IL 60031–1282
Phone: [phone]
Fax: [phone]
Danaher Controls
C628 - 9 0
2nd Relay Option
0None
12nd Relay Serial Communication
Option
0None
5RS-485
Power Supply
090-264 VAC
220-50 VAC/VDC
Additional outputs and options can be field
installed through plug-in boards which can
be ordered separately.
Description Part #
Relay Board T50-001
RS-485 Comm. Board T50-005