Veit Brisay BRI-7570/101 FPD User manual

VEIT Garment & Textile
Technologies GmbH & Co.
Valdorfer Straße 100
D-32602 Vlotho / Germany
Tel.: ++49 0) 57 33 / 87 13-0
Fax: ++49 0) 57 33 / 87 13-45
e-mail: [e-mail]
Internet: www.veit-kannegiesser.com
Ein Unternehmen der Veit-Gruppe
GB
USA
Translation of Instruction anual
Variant
Machine no.:
 
BRI-7570/101 FPD
FRONT PLACKET DEVICE

Translation
In case of the machine being delivered in EEA countries, the operating instructions must be
translated into the language of the country of destination. Should the translation reveal incon-
sistencies, the user is obliged to consult the original operating instructions German) or to con-
tact the manufacturer.
Should the machine be sold and delivered to another EEA country at a later point in time, the
operating instructions have to be translated into the language of the relevant country of destina-
tion.
Copyright
This document as well as the information contained in it are protected by copyright and must
not be copied as a whole or in parts or made available to third parties without the written con-
sent of the editor.
© Copyright Brisay-Maschinen GmbH, 63762 Grossostheim-Ringheim, Germany

Intended use
14.02.11 BRI-7570_020 i
Table of contents
1. Intended use ...................................................................... 1
1.1. Description of the machine ......................................... 2
1.2. Function ...................................................................... 3
1.3. Technical data............................................................. 4
1.4. Scope of delivery ........................................................ 5
2. Safety................................................................................. 7
2.1. Warning symbols and danger signs........................... 7
2.1.1. Designation of the machine.................................... 8
2.2. Safety standards ......................................................... 9
2.3. Built-in safety systems .............................................. 10
2.4. Safety measures ....................................................... 12
2.5. Safety tests ............................................................... 13
3. Potential dangers ............................................................. 15
3.1. Dangerous areas of the machine.............................. 16
3.2. Duties of the operating company .............................. 17
3.3. Operating and maintenance staff.............................. 18
3.4. Disconnect procedures ............................................. 19
4. Transport and packing ..................................................... 21
4.1. Delivery ..................................................................... 21
4.2. Unloading and transport to the place of installation . 22
4.2.1. Lifting points ......................................................... 26
5. Installation........................................................................ 27
5.1. Setting-up.................................................................. 27
5.2. Installation................................................................. 29
5.3. Commissioning ......................................................... 31
5.3.1. Setting instructions suction valve (option) ............ 32
6. Operation ......................................................................... 33
6.1. Operator’s controls and displays............................... 33

Table of contents
ii BRI-7570_020 14.02.11
6.1.1. Switch cabinet.......................................................34
6.1.2. Process control .....................................................35
6.1.3. Pedal strip.............................................................38
6.2. Starting the machine .................................................39
6.3. Pressing in automatic operation ................................39
6.4. Switching off the machine .........................................40
7. Maintenance .....................................................................41
7.1. Changing of pressing covers .....................................41
7.1.1. Changing cover of lower buck...............................43
7.1.2. Changing cover of heating plate ...........................44
8. Maintenance / Cleaning...................................................45
8.1. Cleaning ....................................................................47
8.2. Maintenance and inspection table .............................48
8.2.1. Machine checks ....................................................49
9. Defects, Cause, Elimination .............................................51
9.1. Trouble shooting via process control.........................54
10. Emergency....................................................................55
11. Dismantling / Disposal..................................................57
12. Spare parts lists ............................................................59
12.1. Cover material........................................................61
13. EC declaration of conformity.........................................63

Intended use
14.02.11 BRI-7570_020 1
1. INTENDED USE
This machine has been developed, designed and built for
industrial and commercial use only.
The front placket device BRI-7570 FDP glues front plackets of
shirts and blouses by applying heat and pressure.
Note The machine is intended for the working of textiles only.
The
manufacturer shall not assume any responsibility for
modifications and changes which are not stated in the
declaration of conformity.
If the place of installation does not comply with the intended
use, reb
uilding measures must be taken to obtain a higher
level of protection (see chapter 1.3, Technical data).
This machine serves the above-mentioned purpose only.
Any
other or further use as well as any rebuilding or retrofitting of
the machine without the
written consent of the manufacturer
will be considered as non-compliance with the intended use.
The manufacturer shall not be liable for damages caused by
such use. The user alone bears the risk.
This also applies to the installation and setting-up of sa
fety
equipment and valves as well as to any changes in the
supporting parts of the machine.
The intended use also comprises the observance of operating
instructions and compliance with the inspection and
maintenance intervals prescribed by BRISAY.

Description of the machine
2 BRI-7570_020 14.02.11
1.1. DESCRIPTION OF THE MACHINE


Ill. 1, Description of the machine
The machine is composed of the following subassemblies:
1 Process control
2 Heating plate
3 Safety frame
4 Lower buck
5 Bundle holding device
6 Switch cabinet
7 Pedal strip
8 Ground frame
9 Folding arm
10 Machine mounting pad (not visible)
1
2
3
4
5
6
7
8
9
10

Function
14.02.11 BRI-7570_020 3
1.2. FUNCTION
The front placket device BRI-7570 FDP glues front plackets of
shirts and blouses by applying heat and pressure.
Pressing is carried out in automatic operation. All the machine’s
movements are electropneumatic.
Operating procedure:
•The front panels are placed over the bundle clamp in a bun-
dle. The garment has to be inserted and adjusted by the
operator.
•To fix the garment on the lower buck, a suction is available
as an option. The suction is provided via a central suction at
the customer’s or the supplied fan. The fan may be retrofit if
necessary.
•After having started the pressing programme, the heating
plate closes. The suction (option) is switched off.
•Once the preset pressing time has elapsed, the heating
plate opens. The garment falls down according to the water-
fall principle. The pressing temperature and the pressing
time are controlled by a process control.
•Due to the subsequent suction (option), the temperature of
the garment is lowered and the pressing result fixed, if nec-
essary.
•The garment has to be removed by the operator.

Technical data
4 BRI-7570_020 14.02.11
1.3. TECHNICAL DATA
Product-related data
Note
The machine is intended for the working of textiles only.
The
manufacturer will not assume any responsibility for modifica-
tions and changes which are not stated in the declaration of
conformity..
Dimensions and weight
Breadth:
Depth:
Height:
Weight:
1120 mm
1400 mm
1600 mm
approx. 420 kg
Power supply
Input voltage:
Power:
Current:
Power (including fan):
Current (including fan):
Frequency:
400 V 3P / N / PE
2,65 kW
3,8 A
3,12 kVA
4,5 A
50 Hz
Control voltage:
Protection category:
24 V DC
IP 43
Compressed-air supply
Connected load:
Consumption:
Connection (1x):
6 bar / 0,6 MPa
184 l / min
12 x 2 mm
Suction
Connected load:
Consumption:
Connection (1x):
mind. 120 mbar / 0,012 MPa
3800 l / min
2“
General data
Ambient temperature:
Noise level:
+ 5°C bis + 45°C
< 70 dB (A)

Scope of delivery
14.02.11 BRI-7570_020 5
1.4. SCOPE OF DELIVERY
The delivery comprises:
1. Front placket device BRI-7570/101 FPD:
Standard:
- Heating plate with process control
- Bundle holding device
Options:
- Suction lower buck with fan
- Suction lower buck with retrofit kit fan
- Suction lower buck with connection to central suction
2. Operating instructions
3. Documentation
Note
These operating instructions cover the maximum scope of
delivery.
The individual delivery is detailed in the purchase contract.

Scope of delivery
6 BRI-7570_020 14.02.11

Warning symbols and danger signs
14.02.11 BRI-7570_020 7
2. SAFETY
2.1. WARNING SYMBOLS AND DANGER SIGNS
On the machine and in these operating instructions, the
following designations or symbols are used for particularly
important information:
Reference to external operating instructions
Danger symbol for the prevention of accidents and damages
Note Request to pay particular attention
Symbol indicating danger due to electric current!
Symbol indicating danger of hand injuries!
Symbol indicating danger of burn due to hot surfaces!
The protective conductor connection
is marked with this
symbol.

Warning symbols and danger signs
8 BRI-7570_020 14.02.11
2.1.1. Designation of the machine
The information given in these operating instructions only
applies to machines with the machine number as indicated on
the cover of these instructions.
The type plate with the machine number is located on the
switch cabinet or the ground frame.
For extensive repairs, servicing or relocations of the machine,
please contact the Kannegiesser service department.
Ordering spare parts:
When enquiring or ordering in writing or on the phone, please
always quote:
 type of machine (see cover)
 machine number (see cover)
 article number of the relevant component.
Address
Veit GmbH
Justus-von-Liebig-Straße 15
D-86899 Landsberg/Germany
Phone: ++49 (0) 8191 / 479-0
Fax: ++49 (0) 8191 / 479-149
e-mail: [e-mail]
For questions on technical details or applications, please con-
tact:
VEIT Garment & Textile
Technologies GmbH & Co.
Valdorfer Straße 100
D-32602 Vlotho, Germany
Phone: ++49 (0) 57 33 / 87 13 - 0
Fax: ++49 (0) 57 33 / 87 13 - 45
e-mail: inf[email protected]e

Safety standards
14.02.11 BRI-7570_020 9
2.2. SAFETY STANDARDS
The machine has been built in accordance with the German
version of the regulations.
1. EC Machinery Directive (2006/42/EC)
1.1 EN ISO 12100-1:2003+A1:2009 Safety of machinery;
basic concepts, general principles of design; Part 1:
Basic terminology, methodolody
1.2 EN ISO 12100-2:2003+A1:2009 Safety of machinery;
basic concepts, general princples of design; Part 2:
Technical principles
1.3 EN ISO 13857:2008 Safety of machinery; Safety dis-
tances to prevent danger zones being reached by the
upper limbs
1.4 EN 349:1993+A1:2008 Minimum gaps to avoid crushing
of parts of the human body
1.5 EN ISO 13850:2008 Safety of machinery; Emergency
stop
1.6 EN ISO 13732-1:2008 Ergonomics of the thermal
environment Part 1: Hot surfaces
1.7 EN 983:1996+A1:2008 Safety requirements for fluid
systems and their components - Pneumatics
2. EC Low Voltage Directive (2006/95/EC)
2.1 EN 60204-1:2006+A1:2009 Part 1 Safety of machinery,
electrical equipment of machinery
3. EC Directive EMC (2004/108/EC)
3.1 EN 61000-6-2:2005, EMC, Part 6-2: Industry
3.2 EN 61000-6-4:2007, EMC, Part 6-4: Industry

Built-in safety systems
10 BRI-7570_020 14.02.11
2.3. BUILT-IN SAFETY SYSTEMS
Ill. 2, Safety systems of the machine
Before commissioning the machine, the following checks (S=
visual inspection, F= functional inspection, M= gauging) have
to be carried out on the safety systems at the stated intervals
(t= daily, w= weekly, m= monthly, j= annually).
The machine disposes of the following safety devices:
• Main switch (Pos. 3)
It disconnects/connects the machine
from/to the power supply and is
located on the switch cabinet. It also
includes the emergency function.
In case of maintenance or repair work, the main switch has to
be padlocked in the OFF position.
Interval Check
w F
1
2
3
4

Built-in safety systems
14.02.11 BRI-7570_020 11
• Safety frame (Pos. 1)
A safety frame is mounted around
the heating plate at a predefined
distance.
By activating the safety frame, the following programme run
is triggered:
- the heating plate opens,
- the heating is switched off.
• Hoop guard (Pos. 4)
A hoop guard is mounted on the
Start pedal to prevent the machine
from being started unintentionally.
• Protective hood (Pos. 2)
The swivelling range of the pneu-
matic cylinder is covered with a
protective hood to prevent people
from reaching inside.
• Internally, the machine control is
fitted with a three-phase feed sys-
tem, with a current carrying
N-type conductor and a separate
earth connection marked with a
GREEN/YELLOW sheath.
The electric switch cabinet is equipped with a special key.
It is
to be taken into safekeeping by authorised staff only.
These operating instructions are a part of the machine and
have to be available to the operators at any time.
The included safety instructions must be observed.
It is strictly forbidden to put the safety devices out of service or
to modify their function.
Interval Check
t F
Interval Check
m S + F + M
Interval Check
m S
Interval Check
m S

Safety measures
12 BRI-7570_020 14.02.11
2.4. SAFETY MEASURES
(to be carried out by the operating company)
The operating company must
•instruct its operating and maintenance staff in the handling
of the machine’s safety devices,
•monitor the observance of safety measures and
•ensure that unauthorised staff (i.e. no operating or
maintenance staff) is prevented from entering the danger
zone of the machine.
The statutory minimum age for operating and maintenance staff
must be observed.
These operating instructions must be kept for further use.
The prescribed frequency of inspection and control measures
must be complied with.
In these operating instructions, the operations to be carried out
are described in such a way that
• an instructed person may understand the instructions
given in the chapter OPERATION,
• a qualified person may understand the instructions given
in the chapters TRANSPORT, INSTALLATION,
ADJUSTING / SETTING-UP, MAINTENANCE, DEFETCS /
CAUSE / ELIMINATION.
Instructed person
A person who has been introduced to the tasks assigned to
him/her and the possible dangers in case of improper handling,
who has been trained, if necessary, and who has been in-
structed in the necessary safety devices and safety measures.
Qualified person
A person who is capable of judging tasks assigned to him/her
and of identifying dangers due to his/her technical training,
knowledge and experience as well as knowledge of the relevant
industrial standards.
The definition follows EN 60204-1:2006+A1:2009.

Safety tests
14.02.11 BRI-7570_020 13
2.5. SAFETY TESTS
carried out by BRISAY-Maschinen GmbH in its plant:
•Airborne sound measurement
-according to the directive on machines, appendix 1
(Pos. 1.7.4/f)
•Control and inspection according to
DIN EN 60204-1:2006+A1:2009
(Chapter 19.1 – 19.6)
-check if electrical equipment and technical
documentation match
-continuous connection of the protective conductor
system
-insulation resistance controls
-voltage controls
-protection against residual voltage
-functional inspection of the electrical devices,
in particular the safety systems.

Safety tests
14 BRI-7570_020 14.02.11

Potential dangers
14.02.11 BRI-7570_020 15
3. POTENTIAL DANGERS
The safety systems and safety instructions described in these
operating instructions must be observed.
The machine is operated from the front.
The operator’s working area and the access to the machine
must be kept free of tools and other devices. The working area
at and around the machine must be clean and accessible.
Never place tools or other objects on the machine. Due to vi-
brations, such objects may fall into the machine and cause se-
vere damage.
The closing movement of the heating plate may cause
bruises
and burns!
Particular care must be taken when setting up and servicing
the machine since the risk of burns and bruises is increased!
When setting-up the machine
-protective gloves must be worn when handling heated
parts of the machine to avoid burns and
-safety boots must be worn to avoid bruises.
Never leave the machine unattended. There is a
danger of
fire
, if the heating plate remain closed over a longer period
during operation.
Do not wear open, long hair, loose clothes or jewellery. It in-
creases the risk of injury
because they might get caught in
the machine or be subject to heat!
When carrying out installation work above body height, the
provided ladders or service platforms must be used or any
other ladder meeting the required safety standards.
Do not
climb on components of the machine - danger of falling!
A
safety harness should be worn when carrying out maintenance
work in greater heights.
Welding, burning, and grinding work on the machine must on
ly
be carried out, if this work has been explicitly approved.
There
might be a risk of fire and explosion!
Remove any dust and inflammable material from the machine
and the area around it and see to sufficient ventilation before
carrying out welding, burning and grinding work - risk of ex-
plosion!

Dangerous areas of the machine
16 BRI-7570_020 14.02.11
3.1. DANGEROUS AREAS OF THE MACHINE
The operator has access to the following parts of the machine:
Operating area
Dangerous area during commissioning,
servicing, maintenance and repair
Ill. 3, Dangerous areas of the machine
The dangerous area extends 1 m around the machine.
The risk of injury is increased during maintenance work!