Vekso CPU1001 User manual

AIR
Compressor Pump
CPU1001
Technical Manual
enriching urban life
10057001 V1.0 2013 01 28 EN

AIR CPU1001
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TABLE OF CONTENTS
TABLE OF CONTENTS .....................................................................................2
INTRODUCTION .............................................................................................3
PRODUCT OVERVIEW ....................................................................................4
SAFETY INFORMATION...................................................................................5
OPERATION....................................................................................................7
General use ................................................................................................7
Compressor ................................................................................................8
Adjustment of pressure switch ....................................................................9
INSTALLATION..............................................................................................10
Mounting .................................................................................................10
Electrical ...................................................................................................11
Connection...............................................................................................12
TECHNICAL SPECIFICATION .........................................................................13
MAINTENANCE............................................................................................15
SPARE PARTS & WEAR PARTS.......................................................................16
TERMS & CONDITIONS OF SALE...................................................................17

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INTRODUCTION
Thank you for choosing a VEKSØ product from our range of Urban Cycling
Solutions.
AIR is an automatic air pump designed for use with bicycles. The pump fea-
tures an electrical compressor to make filling bicycle tires with air simple and
easy. The pump head accommodates the three common valve types used on
bicycle tires: Dunlop, Schrader, and Presta. The pump compressor is factory set
to a pressure of 6bar. During inflation of a tire, users are expected to manually
regulate the desired inflation pressure of the tire if a lower pressure is speci-
fied on the tire, or is desired by the user. If the pump is subject to fault or van-
dalism the compressor automatically switches off.
The purpose of this manual is to provide guidance on operation, installation,
maintenance, and other general information about your VEKSØ product to
ensure optimal performance. We recommend you review this manual, keep it
for reference, and pass it on to any future owner of the product.

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PRODUCT OVERVIEW
No. Description
1
Air pump system
Cabinet
Door
2 Fuse box
3 Pressure adjusting box
4 Power supply switch
5 Compressor system
6 Front glass
7LED housing
LED PCB
8 Pump handle and hose
9 Hook for pump handle
10 Cover for hose
11 Control box
11
6
7
8
9
10
1
5
4
3
2
Figure 1: Product overview
Table 1: Part description

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SAFETY INFORMATION
IMPORTANT: Read these instructions before product installation and operation
Before product installation and operation, please read the following safety
information and sections in this manual concerning operation and installation.
In addition to addressing safety concerns, reading this material will also help
prevent damage to the product.
Failure to install and operate this product in accordance with this in-
formation or using unauthorized spare parts could cause damage to
the product and could result in severe bodily injury, including death in
extreme cases.
General Safety Information
•Ifthisproducthasbeendamaged,thepowersupplyshouldbeturnedoff
immediately by a qualified service technician or electricity provider.
•Onlyqualifiedservicetechniciansshouldcarryoutserviceonthisproduct.
•Wearsafetyglasses,whenservicingthisproduct.
•Compressedaircanbedangerous;donotdirectairflowataperson’s
head or body.
To reduce risk of electric shock
•Donotusethisproductwithelectricalvoltagesotherthanthosestated
under Technical Specifications.
•Donotinstallthisproductinanyareawhereitwillbesubjectedto
above-normal amounts of rainfall, other liquids, moisture, or areas
subject to above-normal flood risk.
•Donotattempttoservicethisproductifitissubmergedinwater.
A qualified service technician or electricity provider should turn off the
power supply to the product.

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SAFETY INFORMATION
To reduce risk of explosion or fire
•Serviceandoperatethisproductonlyinwellventilatedareas.
•Duringsprayingwithcombustibleliquidsriskofexplosionmayarise,
particularly in closed rooms.
•Donotusethisproductinornearexplosiveatmospheresorwhere
aerosol products are being used.
•Donotusethisproductinornearareaswithcombustibleorexplosive
liquids or vapors.
•Donotusethisproductnearnakedflames.
•Donotpumpanyothergasesotherthanatmosphericair.
•Donotpumpcombustibleliquidsorvaporswiththisproduct.
Compressor system safety information
•Ensurecompressorsystemisalwaysprotectedagainstrain,moisture,
frost and dust.
•Ensureallopeningsoncompressorsystemarekeptfreeofrestrictionand
never blocked. Keep all openings free from dust, dirt and other particles.
•Neverinsertfingersoranyotherobjectsintofansofcompressorsystem.
•Thecompressorsystemisthermallyprotected.Itwillautomaticallyturn
off if overheating and will automatically restart when temperature
returns to operating level.
•Thisproductmayonlybeconnectedtounitsortoolswithamaximum
pressure higher or equal to that of the compressor.
•Thesurfaceofthecompressorcangethot.Donottouchcompressor
motor during operation.
•Thecompressorisconstructedandapprovedforamaximumpressureas
stated under Technical Specifications.
•Donotoperatecompressoratambienttemperaturesexceeding
45°C/113°F or falling below -10°C/14°F.

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OPERATION
General use
Before turning on the pump, ensure the fuse box (Figure 1, item 2) and
compressor switch (Figure 3) are both in the ON position. Turn on the pump
by moving the power supply switch to the ON position (Figure 1, item 4).
The pump is now ready for use.
The pump is designed with 2 LED diode boards (Figure 2). These are visible
from both sides of the pump, and indicate the pump is working.
The pump handle (Figure 2) is used to fill tires with air. The pump head
accommodates the three common valve types used on bicycle tires: Dunlop,
Schrader, and Presta. The pump can be used for any tire with these valve
types and in addition to bicycles can be used for tires on items such as
mopedsorchildren’scarriages.
After pumping, the compressor will automatically start to regulate pressure for
the next use.
Figure 2: Pumpview

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OPERATION
Compressor
The compressor will automatically stop when the preset maximum pressure is
reached (stop pressure).
The compressor will automatically start when pressure has dropped below the
preset minimum pressure (start pressure).
SAFETY WARNING: Do not remove the protection covers on the compressor
during operation as doing so may cause electric shock or other personal injury.
ATTENTION: All AC compressors are designed for 100% duty but 50%
operation is recommendable to prolong the lifetime of the compressor.
ATTENTION: The compressor motor does not require oil. Do not lubricate the
motor with oil, as it will destroy important components.
Figure 3: Compressor switch

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OPERATION
Adjustment of pressure switch
The compressor stop pressure and start pressure is preset from the factory and
it does not normally require adjustment. If it is necessary to change the preset
settings, these instructions should be followed carefully.
ATTENTION: The compressor is constructed and approved for a maximum
pressure as stated under Technical Specifications. Do not adjust to a higher
pressure. Higher working pressure will reduce the lifetime of the compressor.
First unscrew the lid of the pressure switch. Adjust the maximum pressure by
adjusting the two springs marked A (Figure 4). Turning the nuts clockwise will
result in a higher pressure. Adjust the two springs identically.
The difference between maximum and minimum pressure is the pressure dif-
ference. Adjust the pressure difference by adjusting the spring marked B (Fig-
ure 4). Turning the nut clockwise will result in a higher pressure difference and
lower start pressure.
Figure 4: Adjustment of pressure switch

AIR CPU1001
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INSTALLATION
Mounting
Installation of the pump is typically done by casting 4 x M10 threaded rods
into a concrete foundation (Figure 5). The threaded rods should protrude ap-
proximately 75mm above the foundation.
The distance between the mounting holes is 120mm x 420mm (Figure 5). The
pump is fastened with 4 x M10 nuts and 4 x M10 washers (Figure 6).
Figure 5: Casting the threaded rods
Figure 6: Fastened the air pump

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INSTALLATION
Electrical
SAFETY WARNING: Incorrect electrical connection may result in electric
shock. The electrical connection must be carried out in accordance with local
electrical regulations and by qualified electricians.
ATTENTION: The installer must be careful to ensure that the phase-neutral-
ground is securely attached and cannot be dislodged by the tremors as start /
stop of compressor causes.
The power supply cable enters from below the pump cabinet, through the
cable glands (Figure 7) and is connected in the power supply switch (Figure 1,
item 4). See electrical connection diagram (Figure 8).
There are two cable glands in the cabinet base, and installers may use 1 or 2
glands based on local requirements.
Figure 7: Entering the power supply cableswitch

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INSTALLATION
Figure 8: Connection diagram
Connection

AIR CPU1001
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TECHNICAL SPECIFICATION
Figure 9: Other dimensions
Table 2: Technical specification
Model
Model no. CPU1001
Materials and finish
Outer casing 3mm Aluminium
Aluminium or powder coated
Front glass 3mm blue acrylic
Hose Armoured steel hydraulic air line.
Pump handle Accomodates Dunlop, Schrader, and Presta valve types.
Weight 48kg

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TECHNICAL SPECIFICATION
Table 2: Technical specification
Compressor
Max pressure 8bar (Factory setting 6bar)
Noise in app. 50dB
The compressor is oil free and drains automatically.
The compressor automatically switches off if fault or vandalism causes
the compressor to run continuously for the specified Switch off time.
Switch off time 5min
Electrical data
Voltage 230Vac
Frequency 50/60Hz
Power 690W
Current 3A
Consumption 180kWh (Estimated annual electricity consumption)
Protection degree IP45 IEC 60529
Temperature range -10 - +45°C
Altitude up to 2000 m
Relative humidity 80%
Class Class 1
WEEE 2002/96/EC
CE EN/IEC 61010-1
MAINTENANCE
Regular maintenance will prolong the life of your VEKSØ product and also
ensure optimal operating performance.
VEKSØ recommends that AIR CPU1001 should be maintained according to
the enclosed Operation & Maintenance manual from the compressor
manufacturer and the following maintenance schedule.

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Table 3: Maintenance list
Maintenance list Monthly Semi
Annual Annual
Check the pump handle and rubber gaskets
for proper functioning. Replace gaskets if
necessary.
•
The switch off time of the compressor is 5
minutes. Activate the pump handle valve
for 5 minutes, and ensure the compressor
stops.
•
When the HPFI switch located in the fuse
box (Figure 1, item 2) is switched on (1)
it must trip when the test button (Test) is
pressed.
•
Remove dirt from the cabinet with deter-
gent. For regularly cleaning, detergent
should not contain abrasives or solvents.
•
Check pressure on internal pressure gauge
after compressor is activated and pressure
regained. Maximum is 8bar and factory
setting is 6bar.
•
Graffiti
Graffiti can be removed with benzene, turpentine or in difficult cases
with metyletylketon (MEK)*.
Cleaning must be followed by a wax treatment.
*By using metyletylketon (MEK) the surface may not be rubbed more
than maximum 4-5 times during each application.
Repairing minor damage:
1. Gently sand damaged area, without damaging coating further.
2. Remove loose particles.
3. Apply refinish.
Recommended products:
Refinish: Standard paint in matching RAL color.
Cleaner: NeutralpHdetergent;valuefrom5to8
Wax: General-purpose wax used to protect painted metal surfaces
MAINTENANCE

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SPARE PARTS & WEAR PARTS
Table 5 identifies spare parts available for this product which may be installed
by a VEKSØ Service Partner or by a certified professional.
Wear parts are identified in the table by an asterisk (*). Wear parts, are those
parts which will need to be replaced on a regular basis due to normal product
use. Frequency of replacement depends on use patterns specific to each
product installation location.
To order spare parts or enquire about service options, please contact VEKSØ
through the contact information found on the back page of this manual.
Description Part no.
* Pump handle gasket kit 45800028
Pump handle spare parts kit 45800025
Pump handle and hose 45800039
Hook for pump handle 26800084
Cover for hose 27800511
Square key. Dim : 8 20400076
Table 5: Spare parts

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TERMS & CONDITIONS OF SALE
VEKSØ Terms & Conditions of Sale are available on the VEKSØ website. This
product has a 1-year warranty covering manufacturing defects. Warranty
coverage does not include damage due to vandalism. Warranty coverage does
not include replacement of wear parts specified in this manual, which require
replacement due to normal product use. To maintain warranty coverage, all
product servicing must be completed by a VEKSØ Service Partner or by a
certified professional.
VEKSØ reserves the right to modify technical specifications and offer alterna-
tive models of this product.

CONTACT INFORMATION & SERVICE SUPPORT
Please contact us if you have questions about your VEKSØ product, require
service support, would like to order replacement parts, or would like to
enquire about other VEKSØ products and services.
Nordensvej 2
7000 Fredericia
Denmark
Tel [phone]
Fax [phone]
[email protected]
www.vekso.com
ENRICHING URBAN LIFE
VEKSØ proudly offers a range of products and services all focused around the
theme of Enriching Urban Life.
VEKSØ’sproductareasincludeUrbanLightingSolutions,UrbanFurniture
Solutions, and Urban Cycling Solutions. Design and quality are emphasized in
all VEKSØ products, along with environmental and energy saving considera-
tions. In addition to our product areas, VEKSØ Mobility offers consultancy
services related to mobility management and the promotion of alternative
forms of transportation.
VEKSØ Urban Cycling Solutions (UCS) includes products such as bicycle shel-
ters, bicycle stands, and more sophisticated products such as cyclist counters,
and air pumps.