Veleon E-Motion User manual

User Manual
Service booklet

Table of Content
1
1 Introduction..................................................................................................................................... 1
Veleon and its components ..................................................................................................... 2
2 Getting started ................................................................................................................................ 3
3 Advice for the driver........................................................................................................................ 6
Designated usage..................................................................................................................... 6
Checking screws and steering mechanism .............................................................................. 6
Regulatory requirements......................................................................................................... 6
Using a children’s bicycle seat ................................................................................................. 6
Intense usage........................................................................................................................... 7
Driving safety ........................................................................................................................... 7
4 Establishing readiness to travel....................................................................................................... 8
Checking the connection between frame and front end......................................................... 8
Checking and adjusting the saddle ........................................................................................ 10
Checking the saddle height ........................................................................................... 10
Adjusting the saddle height, saddle tilt and saddle position ........................................ 10
Checking and adjusting the handlebar .................................................................................. 11
Checking the handlebar height ..................................................................................... 11
Adjusting the handlebar tilt........................................................................................... 11
Adjusting the handlebar position.................................................................................. 11
Checking the brakes............................................................................................................... 12
Assignment of the brakes.............................................................................................. 12
Lock function of the front brake.................................................................................... 12
Use the lockout for suspension (if available)......................................................................... 13
Checking the tilt lock.............................................................................................................. 14
Checking the toe angle........................................................................................................... 15
Checking the steering system ................................................................................................ 15
5 Useful Tips ..................................................................................................................................... 17
Minimum height of the saddle .............................................................................................. 17
Allowed maximum weight ..................................................................................................... 17
Greasing the chain ................................................................................................................. 17
6 Adjusting Veleon ........................................................................................................................... 18

Fastening torque for bolted connections .............................................................................. 18
Separating the frame and the front end................................................................................ 18
Seat clamp/Quick releases..................................................................................................... 20
Adjusting the gear shift.......................................................................................................... 21
Adjusting the brakes .............................................................................................................. 21
Adjusting the mechanical brakes .................................................................................. 21
Adjusting the hydraulic disc brakes............................................................................... 21
Adjusting the steering............................................................................................................ 22
Adjusting the cable steering (if available) ..................................................................... 22
Adjusting the rod steering............................................................................................. 23
Adjusting the damper (remote optional)............................................................................... 24
Adjusting the tilt lock............................................................................................................. 25
7 Maintenance.................................................................................................................................. 26
Retorque the bottom bracket screws.................................................................................... 26
8 Accessory and replacement parts ................................................................................................. 27
Importance of original parts .................................................................................................. 27
Suitable replacement parts.................................................................................................... 27
Accessory ............................................................................................................................... 27
The cargo box ................................................................................................................ 27
Function and maintenance of the cargo box.......................................................... 27
Attaching the cargo box ......................................................................................... 27
The support wheel.................................................................................................. 29
Isofix anchorage system ......................................................................................... 31
Children’s seat bench .................................................................................................... 32
Attaching the seat bench........................................................................................ 32
Adjusting the belt system....................................................................................... 34
Children seat bench and rain cover........................................................................ 34
Shield ............................................................................................................................. 35
Opening and closing the shield............................................................................... 35
Rain cover...................................................................................................................... 36
Lighting .......................................................................................................................... 40
9 EC-Declaration of conformity........................................................................................................ 41
10 User manual of Heinzmann DirectPower System ......................................................................... 42

11 Maintenance and repair................................................................................................................ 67
Maintenance interval............................................................................................................. 67
Troubleshooting and fault clearance..................................................................................... 67
The drive system does not start up............................................................................... 67
Maintenance log .................................................................................................................... 69
Inspection documentation..................................................................................................... 72

1
1Introduction
Welcome to the fascinating world of Veleon and thank you very much, that you have chosen this
unique way of transportation.
Veleon has highest standards regarding design, construction and production, to guarantee you the
highest possible driving pleasure. To achieve the best experience with Veleon, it is recommended that
you read the manual thoroughly before the first ride. Only the necessary understanding of Veleon and
its characteristics allow you to always be safe on your way with this vehicle.
Please always consider the road traffic regulations and ride with foresight and consideration, as not to
endanger yourself or others.
The Adomeit Group GmbH wishes you a great time with your Veleon and a safe journey at all times.

Introduction
2
Veleon and its components
01
stem
02
Lockout (suspension)
03
bell
04
handlebar
05
quick release skewers
06
Front brake
07
tires
08
wheel
09
chain guard
10
inner bearing
11
crankset
12
pedals
13
chain
14
rear derailleur
15
mudguard
16
saddle
17
rear brake

Getting started
3
2Getting started
Before your first ride, take Veleon out of the package, check for completeness and assemble correctly.
The following parts must be enclosed.
Package front end:
•front end
•two front-tires and nuts
•saddle and seat post
•mudguard
1
Package frame:
•frame and components
•luggage rack1
Package cargo box1:
•cargo box and components1
Veleon is assembled as described below.
1
optional
Should the Veleon be delivered assembled, the following assembly steps can be skipped. You
should only pay attention to possible transport damage and check the tire pressure.

Getting started
4
Front end:
1. Unscrew the brake caliper incl. adapter from steering knuckle.
2. Mount the mudguards1 .
•The mudguard bracket is to be attached to the steering knuckle with two screws. The
additional arm (riveted to mudguard) is fixed with the rear bolt of the brake caliper
adapter.
Figure 2-1: Additional arm fixed on brake caliper adapter
3. All screws for mudguard bracket and brake must be glued in with screw lock.
Use Loctite to prevent the screws from loosening.
4. Mount the front wheels, using the enclosed nuts.
5. Mount the front wheel brakes.
6. Check the air-pressure to the tires. (ca. 4,0 bar)
Frame:
1. Screw the pedals to the crank arms and tighten.
Left side- left -hand thread / right side –right-hand thread.
2. Unpack the rear derailleur and screw on the dropout
(attachment point on the frame for the wheel’s axle, (Figure 2-2).
•Be careful not to damage thread.
3. Insert the saddle into the seat tube and fasten it with the quick-release lever.
4. Put the rack (optional) into the desired height and fasten the screws.
5. Check the air-pressure of the tires (between 3 and 4 bar).
6. Install the enclosed quick release skewers into the clamping jaws.
•The quick release lever should be attached to the jaw without slot (Figure 2-3). The
safety nut should prevent twisting of the locknut.
Connect the frame with the front end. (For details, see chapter 4.1 "Connecting the frame and front
end").