Velleman K3511 User manual

Total solder points: 88 + 68 + 367
Difficulty level: beginner 1 234 5 ⌧advanced
Remote controlled car alarm
ILLUSTRATED ASSEMBLY MANUAL H3511IP-2
K3511
K3511

2
Features :
 Microprocessor technology.
 Multi-functional remote control operation.
 Audio and visual on/off indicators.
 Multifunction dashboard mounted LED.
 Automatic reset after alarm.
 Adjustable voltage drop (reaction to interior lighting).
 Voltage drop detection active immediately, or after 5 minutes.
 Direct alarm trigger input (direct alarm after triggering).
 Warning alarm trigger input (2 triggers within 15 seconds = alarm).
 Warning input can be switched off with the remote control.
 Adjustable shock detector (can be switched off with the remote control).
 Detector input for ventilator in order to avoid false alarms.
 Contact switches for bonnet and boot.
 Internal siren for on/off signal and alarm.
 Output for external siren and pager (5A).
 Alarm time: 30 seconds.
 Starter interrupter for ignition or diesel fuel pump (15A).
 Special starter motor interrupter relay (30A) supplied.
 Switch on protection if contact is on.
 Output to hazard lights (2 x 6A max.).
 Output for central locking (100mA).
 Selectable code for remote control transmitter and receiver (8.748 codes).
 An unlimited number of remote control transmitters can be used (K6706B or
K6706G).
 Automatically resets in the event of accidental switch off (60 seconds).
 Connection for extra starter interrupter via security code lock module (SP150).
 Diagnosis facility to identify a triggered sensor at a later time.
Specifications
• Supply voltage: 12VDC.
• Consumption: 50mA in standby.
• Temperature range: -40 to +85°C.
• Battery for remote control unit: 12V type V23GA, V23A (not incl.).
Features & specifications

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Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project
successful. Read them carefully.
1.1 Make sure you have the right tools:
• A good quality soldering iron (25-40W) with a
small tip.
• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to
the tip, to give it a wet look. This is called ‘thinning’ and will protect
the tip, and enables you to make good connections. When solder
rolls off the tip, it needs cleaning.
• Thin raisin-core solder. Do not use any flux or grease.
• A diagonal cutter to trim excess wires. To avoid injury when cutting
excess leads, hold the lead so they cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold compo-
nents in place.
• Small blade and Phillips screwdrivers. A basic range
is fine.
For some projects, a basic multi-meter is required, or might
be handy
1.2 Assembly Hints :
⇒ Make sure the skill level matches your experience, to avoid disappointments.
⇒ Follow the instructions carefully. Read and understand the entire step before you
perform each operation.
⇒ Perform the assembly in the correct order as stated in this manual
⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
⇒ Values on the circuit diagram are subject to changes.
⇒ Values in this assembly guide are correct*
⇒ Use the check-boxes to mark your progress.
⇒ Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute
manual updates, indicated as ‘NOTE’ on a separate leaflet.
0.000

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1.3 Soldering Hints :
1- Mount the component against the PCB surface
and carefully solder the leads
2- Make sure the solder joints are cone-shaped
and shiny
3- Trim excess leads as close as possible to the
solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN
THE CORRECT MOUNTING SEQUENCE !
Velleman hereby certifies that the device K3511 meets
the essential requirements and all other relevant stipulations of directive 1999/5/
EG and 1995/5/EC.
For the complete conformity declaration check out :
http://www.velleman.be/downloads/DoC/CE_K3511.pdf
Assembly hints

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Before mounting the components to the PCB it must first be checked that the
PCB fits in the housing. Be careful of the small notch next to LD1. Should it not
fit the edge of the PCB can be sanded down with fine sandpaper.
 The car alarm consist of three PCB’s, 1 for the remote control transmitter, 1
for the receiver and 1 for the main PCB.
The receiver PCB is fitted to the main PCB.
 Tip: The pictures on the packaging can be used as a guideline.
However, due to possible changes it is not 100% reliable.
IMPORTANT
(A) Construction of the P6706 remote control transmitter
 J
1. Jumperwire
 D1 : BAT85
 D2 : BAT85
2. Diodes (Check the polarity)
CATHODE
D...
 ZD1 : 6V8
3. Zener diode. Check the polarity!
CATHODE
ZD...
 R1: 100K (1 - 0 - 4 - B)
 R2: 100K (1 - 0 - 4 - B)
 R3: 33K (3 - 3 - 3 - B)
 R4: 100 (1 - 0 - 1 - B)
 R5: 1K (1 - 0 - 2 - B)
4. Resistors (check the color code)
R...
 L2 : 10µH (1-0-0-A)
5. Axial coil
L2
L...
 SW1
 SW2
6. Push button
Construction

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 LD1 : 3mm RED
11. LED (Check the polarity)
 CV : 1,5 - 5pF
7. Capacitive trimmer
CV...
 IC1 : 18p
8. IC socket
(Watch the position of the notch)
IC...
1
 C1 : 2pF (2,2)
 C2 : 2pF (2,2)
 C3 : 330pF (331)
9. Capacitors
C...
 T1 : BF199
10. Transistor
7mm
11mm
 +
 -
12. LED (Check the polarity)
 IC1 : UM3758 - 120A
13. IC
(Watch the position of the notch !)
Affix the supplied sticker to the housing.
14. Sticker
Velleman
SRFCE
433,92 MHz
Construction

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The code can be set for a transmitter/receiver combination. There is a row of 9
coding islands for setting the code. The closest is near the IC legs. The code can
be set by connecting one or more of these coding islands to a neighbouring -
island or a neighbouring + island using a jumper, or by not connecting them at all
(leaving open).
 Note: certain points cannot be connected to ‘+’
15. Create your code
No connection Code connection to ‘-’
Code connection to ‘+’ Example of a possible code
Place the PCB in its housing, check for the position of the battery lips. The cover
may only be fitted after mounting and adjustment.
Place the 12V battery (type V23GA) in the housing (check the polarity).
16. Final assembly
Construction

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(B) Construction of the remote control receiver P3511R
 ZD1 : 4V3
 ZD2 : 5V1
 ZD3 : 5V1
1.Zener diode (Check the polarity)
CATHODE
ZD...
 R1 : 270 (2 - 7 - 1 - B)
 R2 : 2K2 (2 - 2 - 2 - B)
 R3 : 18K (1 - 8 - 3 - B)
 R4 : 18K (1 - 8 - 3 - B)
 R5 : 33K (3 - 3 - 3 - B)
 R6 : 5K6 (5 - 6 - 2 - B)
 R7 : 2K7 (2 - 7 - 2 - B)
 R8 : 6K8 (6 - 8 - 2 - B)
 R9 : 6M8 (6 - 8 - 5 - B)
 R10 : 1K (1 - 0 - 2 - B)
 R11 : 1K (1 - 0 - 2 - B)
 R12 : 1K (1 - 0 - 2 - B)
 R13 : 4K7 (4 - 7 - 2 - B)
2. Resistors (check the color code)
R...
 L1 : 1µH (1 - 0 - B - A)
3. Axial coil
L2
L...
 IC1 : 8p
4. IC socket. Watch the position of
the notch.
IC...
1
 C1 : 2pF (2,2)
 C2 : 2pF (2,2)
 C3 : 22pF
 C4 : 82pF
 C5 : 330pF (331)
 C6 : 330pF (331)
 C7 : 1µF (105 - 1µ)
5. Capacitors
C...
 T1 : BF199
6. Transistor
7mm
 Rx : 3p (+9V)
7. Pin contacts
18mm
cut
Construction

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Solder side
Fig.8
 CV1 : 5pF
8. Capacitive trimmer
CV...
SOLDER
SIDE
 LD1 : 3mm RED
9. LED (Check the polarity)
8mm
 IC1 : RV4558, LM258, LM2904
10. IC
(Watch the position of the notch !)
Construction

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(C) Construction of the main PCB 3511
 J
1. Jumperwire
 ZD1 : 2V4
 ZD2 : 5V1
 ZD3 : 18V
 ZD4 : 18V
 ZD5 : 18V
3.Zener diode. Check the polarity!
 D1 : 1N4148
 D2 : 1N4148
 D3 : 1N4148
 D4 : 1N4148
 D5 : 1N4148
 D6 : 1N4148
 D7 : 1N4000 … 1N4007
 D8 : 1N4000 … 1N4007
 D9 : 1N4000 … 1N4007
 D10 : 1N4000 … 1N4007
 D11 : 1N4000 … 1N4007
 D12 : 1N4000 … 1N4007
2. Diodes (Check the polarity)
CATHODE
D...
CATHODE
ZD...
 R1 : 100K (1 - 0 - 0 - 3 - 1)
 R2 : 100K (1 - 0 - 0 - 3 - 1)
 R3 : 100K (1 - 0 - 0 - 3 - 1)
4. Resistors (check the color code)
R...
 R4 : 100K (1 - 0 - 0 - 3 - 1)
 R5 : 10 (1 - 0 - 0 - B)
 R6 : 220 (2 - 2 - 1 - B)
 R7 : 4K7 (4 - 7 - 2 - B)
 R8 : 4K7 (4 - 7 - 2 - B)
 R9 : 4K7 (4 - 7 - 2 - B)
 R10 : 4K7 (4 - 7 - 2 - B)
 R11 : 1K (1 - 0 - 2 - B)
 R12 : 1K (1 - 0 - 2 - B)
 R13 : 1K (1 - 0 - 2 - B)
 R14 : 1K (1 - 0 - 2 - B)
 R15 : 1K (1 - 0 - 2 - B)
 R16 : 1K (1 - 0 - 2 - B)
 R17 : 1K (1 - 0 - 2 - B)
 R18 : 1K (1 - 0 - 2 - B)
 R19 : 1K (1 - 0 - 2 - B)
 R20 : 47K (4 - 7 - 3 - B)
 R21 : 47K (4 - 7 - 3 - B)
 R22 : 47K (4 - 7 - 3 - B)
 R23 : 47K (4 - 7 - 3 - B)
 R24 : 47K (4 - 7 - 3 - B)
 R25 : 47K (4 - 7 - 3 - B)
 R26 : 47K (4 - 7 - 3 - B)
 R27 : 47K (4 - 7 - 3 - B)
 R28 : 47K (4 - 7 - 3 - B)
 R29 : 10K (1 - 0 - 3 - B)
 R30 : 10K (1 - 0 - 3 - B)
 R31 : 10K (1 - 0 - 3 - B)
 R32 : 10K (1 - 0 - 3 - B)
 R33 : 10K (1 - 0 - 3 - B)
 R34 : 10K (1 - 0 - 3 - B)
 R35 : 10K (1 - 0 - 3 - B)
 R36 : 10K (1 - 0 - 3 - B)
 R37 : 10K (1 - 0 - 3 - B)
 R38 : 10K (1 - 0 - 3 - B)
 R39 : 10K (1 - 0 - 3 - B)
 R40 : 10K (1 - 0 - 3 - B)
 R41 : 10K (1 - 0 - 3 - B)
 R42 : 10K (1 - 0 - 3 - B)
 R43 : 10K (1 - 0 - 3 - B)
 R44 : 10K (1 - 0 - 3 - B)
 R45 : 100K (1 - 0 - 4 - B)
 R46 : 100K (1 - 0 - 4 - B)
Construction