VENCO VC 416 Operating instructions

SECTIONDATE
SUPERSEDES
TITLE
VC416/516 w/ UNIV. SF
-03-26-14
-
TABLE OF CONTENTS 416860
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
TABLE OF CONTENTS
VC416/516 w/ UNIVERSAL SUBFRAME; OWNER'S MANUAL
PAGE DESCRIPTION REF. NO.
1 READ THIS FIRST_____________________________________________ 416723
2 IMPORTANT WARNING________________________________________ 416272
3 BODY PROP AND WARNING / CAUTION DECALS___________________ 416288
4 WARNING & CAUTION DECAL LOCATIONS________________________416128
5 DECAL DRAWINGS & LIST______________________________________ 628820
6 VC416 CAPACITIES____________________________________________416266
7 VC516 CAPACITIES____________________________________________516203
8 MOUNTING DIMENSIONS_______________________________________416286
9 UNIVERSAL SUBFRAME FEATURES______________________________520938
10 STANDARD HOIST(WITHOUT SUBFRAME) MOUNTING INST._________ 416489
11 STANDARD HOIST (WITHOUT SUBFRAME) MOUNTING INST._________416290
12 STANDARD HOIST (WITHOUT SUBFRAME) MOUNTING INST._________416291
13 SUBFRAME HOIST MOUNTING INSTRUCTIONS____________________ 416492
14 SUBFRAME HOIST MOUNTING INSTRUCTIONS____________________ 416493
15 SUBFRAME HOIST MOUNTING INSTRUCTIONS____________________ 520941
16 SUBFRAME HOIST MOUNTING INSTRUCTIONS____________________ 520608
17 SUBFRAME HOIST MOUNTING INSTRUCTIONS____________________ 520609
18 CABLE / HANDLE ASSEMBLY INSTRUCTIONS_____________________ 620246
19 PTO CABLE INSTALLATION_____________________________________ 416755
20 DIRECT MOUNT ("SPLIT") PUMP CONFIG. & REPL PARTS LIST_______ 416753
21 SPDG HOSE CONNECTION DIAGRAM VC416, VC516________________416764
22 HYDRAULIC POWER UNIT GROUNDING INST._____________________ 6368
23 ELECTRIC POWER UNIT INSTALLATION - ED & ES__________________416298
24 MONARCH POWER UNIT (416081M) INSTALLATION_________________416306
25 MONARCH POWER UNIT (416081M) W/ PUSH BUTTON INST._________416307
26 ES POWER UNIT INSTALLATION_________________________________416299
27 MONARCH ES POWER UNIT (40058M/MHD) INSTALLATION__________ 416810
28 MONARCH ES POWER UNIT (40058M/MHD) W/ PUSH BUTTON INST.__ 416809
29 FILLING RESERVOIR - ES & ED__________________________________ 416140
30 REAR HINGE AND UPPER PIVOT INSTALLATION___________________ 416747
31 LIFTING ANGLE INSTALLATION__________________________________416273
32 PTO PUMP OPERATION________________________________________ 416301
33 ED & ES POWER UNIT OPERATION______________________________ 416302
34 BODY PROP(S) OPERATION____________________________________ 416303
35 SERVICE & MAINTENANCE_____________________________________ 416304
36 GREASE POINTS FOR HOISTS__________________________________ 520054
37 REPLACEMENT PARTS ILLUSTRATION, VC416 / 516 SCISSORS______ 416455A
38 REPLACEMENT PARTS LIST, VC416 / 516 SCISSORS_______________ 416698
39 REPLACEMENT PARTS ILLUSTRATION, VC416 / 516 SUBFRAME_____ 520939
40 REPLACEMENT PARTS LIST, VC416 / 516 SUBFRAME______________ 520940
41 REPLACEMENT PARTS ILLUSTRT, VC516 w/ OPTIONAL LINK PROP___ 416851
42 REPLACEMENT PARTS LIST, VC516 w/ OPTIONAL LINK PROP________416699
43 REPLACEMENT PARTS DRAWING (416081M ED PWR UNIT)__________416508
44 REPLACEMENT PARTS DRAWING (40058M/MHD PWR UNIT)_________ 416308
45 PTO PUMP CABLE REPLACEMENT PARTS DRAWING & LIST_________ 620245
46 WARRANTY POLICY___________________________________________12-00073

TITLE SECTION
SUPERCEDES
DATE
416723
-
10-30-01
12-01-04A
CAUTION NOTE
VC416 / 516
MANUFACTURING,INC.
READ THIS FIRST
BE SURE TO DO THE FOLLOWING AND YOU WILL
AVOID THE MOST COMMON INSTALLATION
MISTAKES.
1. HOIST MUST BE LEVEL
SEE PAGE: 416272.
2. MUST HAVE 2” SPACE
SEE PAGE: 416272.
3. SUFFICIENT OVERHANG
SEE PAGE: 416266 OR 516023.
4. USE PUMP WHICH MEETS VENCO SPECIFICATION
SEE PAGE: 416138.
5. IF YOU ARE USING AN "ELECTRIC HYD POWER UNIT", IT MUST BE
PROPERLY GROUNDED TO THE TRUCK FRAME USING THE SUPPLIED
#4 GAGE BLACK BATTERY CABLE OR EQUIV. - FAILURE TO PROPERLY
GROUND POWER UNIT MAY RESULT IN VOIDING OF THE UNIT'S
WARRANTY.

TITLE SECTION
SUPERCEDES
DATE
416272
H100
10-9-92
7-14-98IMPORTANT WARNING
VC 416/516
MANUFACTURING,INC.

416288
H100
-
7-14-98
INST INSTRUCTIONS
VC 416/516
SUPERCEDES
TITLE DATE SECTION
C. Body Props
One (1) body prop shall be furnished as a standard item on Venco hoists. Federal
regulations require that hoists used for construction bodies require two (2) body
props, and hoists used on truck beds over 15 feet should have two (2) body props:
A. If additional body props are required, please designate on your purchase
order, or contact our sales office.
Warning and Caution Decals
Included with your Venco hoist are two (2) sets of warning and caution decals.
These decals should be placed in a visible location on each side of the truck
body (roadside and curbside) so they are easily seen and readily identifiable.
See drawing no. 416128 for locations.
The manufacturer recommends that the VC416/516 hoist system be installed by an
authorized distributor of Venco products. No responsibility is assumed or
implied as to the integrity of any Venco product not furnished, supplied and
installed by an authorized distributor.
MANUFACTURING,INC.
I

416128 H100
6-16-05C
9-22-09D
DECAL LOCATIONS
VC416-6628, TRL416-6628 SUPERCEDES
TITLE DATE SECTION
MANUFACTURING,INC.
Included with your Venco Hoist are various warning, danger, and caution decals. These decals must be placed in prominent locations so they are easily seen and readily identifiable; this illustration provides the recommended decal locations.

TITLE SECTION
SUPERCEDES
DATE
416266
H100
2-28-90
7-14-98CAPACITY CHART
VC 416
MANUFACTURING,INC.

TITLE SECTION
SUPERCEDES
DATE
516203
H100
2-28-90
7-14-98CAPACITY CHART
VC 516
MANUFACTURING,INC.

H100UNIVERSAL SUB-FRAME FEATURES
VC416 THRU VC620 HOISTS
05-16-14E
DATE SECTION SUPERSEDES
TITLE
52093804-15-14E
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
C1
107.38 (FITS 60" CA WITHOUT SF EXTENSIONS)
85.47 (VC520/620, 50º DUMP ANGLE)
90.29 (VC520/620, 45º DUMP ANGLE)
ROCKER STYLE REAR HINGES - ACCOMMODATES ALL TYPES OF BODY RAILS INCLUDING TRAPEZOIDAL &
'C'-CHANNEL.
2012+ FORD SUPER DUTY REAR SHEAR PLATE W/ MATCHING CHASSIS HOLE/BOLT PATTERN.
UREA FILLER KNOCK-OUT FOR MID UREA TANK INSTALLATIONS.
ADAPTABLE BODY GUIDE; ACCOMMODATES TRAPEZOIDAL AND 'C' CHANNEL BODY RAILS.
POSITION & WELD ACCORDINGLY. SEE DRAWING 520939 FOR MORE DETAILS.
HYDRAULIC POWER UNIT MOUNTING LOCATIONS
C1
JOINED TO SF
JOINED TO SF
JOINED TO SF
(34.00)
A A
SECTION A-A
END VIEW
HOIST MODEL DUMP ANGLE CA W/ NO SF EXTENSIONS CA W/ SF EXTENSIONS
VC416/516 45º & 50º 60" 84", 108" & 120" VC520/620 47º & 50º 60" 84", 108" & 120"
UNIVERSAL SUBFRAME SPECIFICATIONS
71.00 (VC416/516, 50º DUMP ANGLE)
78.00 (VC415/516, 45º DUMP ANGLE)
CROSSMEMBER POSITIONING
SECTION A-A
END VIEW
LOCATION FOR ED POWER UNITS
LOCATION FOR ES POWER UNITS
MOUNTING PROVISIONS
ON SUBFRAME EXTENSIONS
NOTE: THE SCISSORS SUPPORT CROSSMEMBER CAN
BE POSITIONED TO SUPPORT VC416 THRU VC620 MODEL HOISTS.
NOTE: THIS SUPPORT KEEPS THE HOIST 'LEVEL' FOR
OPTIMUM PERFORMANCE AND REDUCED WEAR.
NOTE: THE CROSSMEMBER / HYDRAULIC POWER UNIT MOUNTING BRACKET ACCOMMODATES ES &ED POWER UNITS.
THE CROSSMEMBER IS 'FACTORY INSTALLED' ON THE MAIN SUBFRAME AS SHOWN BELOW AND IS SET UP FOR AN ' ED'
HYDRAULIC POWER UNIT. IF SUBFRAME EXTENSIONS ARE USED, YOU CAN MOUNT THE POWER UNIT TO THE EXTENSIONS AS SHOWN.
NOTE: FOR ES POWER UNITS YOU MUST RELOCATE THE CROSSMEMBER TO THE ES MOUNTING SLOT POSITION
AS SHOWN BELOW OR SWAP ENDS OF THE CROSSMEMBER TO SUIT.
VC416/516 VC520/620
SHIMS FOR SUBFRAME EXTENIONS SHIPPED LOOSE; INSTALLER TO WELD SHIMS ONTO SF EXTENSIONS AS REQ.

416290
H200
7-14-98
5-24-01A
INST INSTRUCTIONS
VC 416/516
SUPERCEDES
TITLE DATE SECTION
3. Refer to figures 1 and 2.
CAUTION
If a distance of more than 38" is exceeded between the centers of
the rear axle and rear hinge assembly, additional reinforcement
of the truck frame will be required.
a. Mark the location for the rear hinge. This location should be immediately
behind a truck crossmember. The hole center of the rear pivot angle should
not be more than 6" rearward of the rear spring hanger.
b. See Figure 2, cut a 90° cut-out in the truck frame (both sides).
c. Position the angle iron frame of the rear hinge assembly in the truck frame
cut-outs. Make sure the rear pivot angle assembly is properly positioned on
the truck frame. Weld all around truck frame and hinge assembly joint.
MANUFACTURING,INC.
34-1/8

SECTIONDATE
SUPERSEDES
TITLE
VC416-620 UNIVSL S/F
H20004-01-14A
01-15-13
MOUNTING INSTRCTNS 520941
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
Refer to drawing 416266 (VC416), 516203 (VC516), 520602 (VC520), or 620104 (VC620) (preceding pages).
A. Position hoist into the front half of the sub-frame by inserting the two lower pivot angles into the lower pivot tube on
the scissors, and then positioning that assembly inside front half of sub-frame. The two holes on each lower pivot
angle should match up with a set of holes on sub-frame mounting brace. The front hole set on sub-frame corresponds
to a dump angle of 45°, and the rear to 50°. See DWG. 520938 for sub-frame features.
NOTE: Position scissor support cross-member for 50° or 45° dump angle accordingly.
B. Fasten lower pivot angles to sub-frame using two [2] 1/2" x 1 1/2" hex head cap screws, lock washers, nuts, and four
[4] flat washers (both sides). See DWG. 520608 Figure 4a.
C. Position hoist with sub-frame front section onto truck frame.
NOTE: Refer to DWG. 520938 universal sub-frame features (section 100) for positioning the hydraulic power unit
cross-member.
D. Place rear section of sub-frame onto truck frame.
NOTE: A distance of less than 38" should be maintained between centers of rear hinge and rear axle. If this distance
exceeds 38", additional reinforcement of truck frame may be necessary.
E. Trim off any truck frame that extends beyond the rear hinge.
F. Fasten rear half of sub-frame to truck by welding the two shear plates (REF. P/N 520932) to rear hinge angle of
sub-frame, drilling corresponding holes through truck frame, and using two [2] 1/2" x 1 1/2" hex head cap screws, lock
washers, nuts, and four [4] flat washers (both sides).
G. Install the sub-frame extensions (if required) using the provided hardware.
H. After attaching the two halves, place mounting angles under the lower pivot angles and against truck frame. Clamp
securely in place. Drill through frame, and install mounting angle with two [2] 1/2" x 1 1/2" hex head cap screws, lock
washers, nuts, and four [4] flat washers (both sides). See figure 5.
NOTE: Do not weld mounting angles to truck frame. This may void the truck's warranty.
I. Weld each end of lower pivot angle to its mounting angle as shown on DWG. 520608, figure 4b. Note the welding
symbols. Do not weld to truck frame.
HOIST MOUNTING INST. - VC416-620 UNIVERSAL S/F

520609
H200
MOUNTING INSTR.
VC 520 SUPERCEDES
TITLE DATE SECTION
HOIST MOUNTING INSTRUCTIONS (Continued)
I. Position and secure the filler strips (liner or sleeper) to the truck frame.
TheVC520withsubframerequiresaminimumof9-1/2"clearanceabovethetruckframe.
TheVC520(non-subframe)requiresaminimumof7-1/2"clearanceabovethetruckframe.
Note: If the hoist needs to be mounted higher due to interference between the hoist knuckle and the truck
frame,additionalclearanceabovethetruckframewillberequired.
Example(Non-subframemodel):
Assuming that a 7-1/2" clearance is required and 6" long beams are on the truck body, a liner of at least 1-1/2"
net will be required to obtain the minimum clearance required to mount the hoist.
6" + 1-1/2" = 7-1/2" min.
J. Position the body longitudinals (long beams) onto the truck frame / subframe.
Note: At least 2" clearance between the cab and closest point on the truck body is required.
K. Place the rear hinge brackets in the vertical position (Dwg. 520604 Figure 2). Weld and/or bolt the brackets to
the longitudinals. If bolted, mark and drill each bracket four (4) places (17/32" holes) and secure the brackets to
the longitudinals using eight (8) 1/2"-13 x 1-1/2" Grade 8 hex head cap screws, eight (8) 1/2" lockwashers, and
eight(8)1/2"-13 hexnuts. Seeinstallationdrawing662861 formoreinformationregardingthe mountingofthe
rear hinge brackets to the body.
L. Refer to Drawing 520093 on the following page. Make sure that the dump body longitudinals are resting
flush on the top of the lifting angles. Weld the top of both lifting angles (the vertical "leg") to the top flanges of the
bodylongitudinals - a reinforcement plate may be required to fillthe space betweenthe lifting angles andbody
longitudinals. Weld all around the lifting angles, body longitudinals, and reinforcement plates (if used). Be sure
that your installation follows the method shown on the following page - Drawing 520093.
Note: Step "L" (above) is a critical installation procedure that must be
carefully followed to ensure a successful hoist installation. Deviation from
the suggested installation method may result in damage to the hoist.
11-17-98
3-21-05A
MANUFACTURING,INC.