VENCO VC 416 User manual

SECTIONDATE
SUPERSEDES
TITLE
VC416/516 w/ UNIV. S/F
-11-03-14C
09-03-14B
TABLE OF CONTENTS 416860
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
TABLE OF CONTENTS
VC416 / 516 OWNER'S MANUAL
SECTION 100 DESCRIPTION & SPECIFICATIONS
416266 VC416 CAPACITIES
516203 VC516 CAPACITIES
416286 MOUNTING DIMENSIONS
520938 UNIVERSAL SUB-FRAME; FEATURES
SECTION 150 SAFETY
416733 READ THIS FIRST
416086 IMPORTANT WARNING
628820 DECALS; DRAWING & LIST
416128 DECALS; WARNING & CAUTION LOCATIONS
416644 BODY PROP OPERATION GUIDE - GENERAL INFORMATION
416645 BODY PROP OPERATION GUIDE - ILLUSTRATION & INSTRUCTIONS
SECTION 200 INSTALLATION
416489 STANDARD HOIST MOUNTING INSTRUCTIONS; NON-SUBFRAME
416290 STANDARD HOIST MOUNTING INSTRUCTIONS; NON SUB-FRAME (CONT.)
416291 STANDARD HOIST MOUNTING INSTRUCTIONS; NON SUB-FRAME (CONT.)
416492 SUBFRAME HOIST MOUNTING INSTRUCTIONS
416493 SUBFRAME HOIST MOUNTING INSTRUCTIONS (CONT.)
520941 SUBFRAME HOIST MOUNTING INSTRUCTIONS (CONT.)
520608 SUBFRAME HOIST MOUNTING INSTRUCTIONS (CONT.)
520609 SUBFRAME HOIST MOUNTING INSTRUCTIONS (CONT.)
620246 CABLE / HANDLE ASSEMBLY INSTRUCTIONS
416755 PTO CABLE INSTALLATION
416764 SPDG HOSE CONNECTION DIAGRAM VC416 / 516
6368 HYDRAULIC POWER UNIT GROUNDING INST.
416298 ELECTRIC POWER UNIT INSTALLATION - ED & ES
416306 MONARCH POWER UNIT (416081M) INSTALLATION
416307 MONARCH POWER UNIT (416081M) W/ PUSH BUTTON INST.
416299 ES POWER UNIT INSTALLATION
416810 MONARCH ES POWER UNIT (40058M/MHD) INSTALLATION
416809 MONARCH ES POWER UNIT (40058M/MHD) W/ PUSH BUTTON INST.
416747 REAR HINGE AND UPPER PIVOT INSTALLATION
520093 LIFTING ANGLE INSTALLATION
SECTION 300 MAINTENANCE & SERVICE
416140 FILLING HYDRAULIC RESEROIR; ED / ES UNITS
416301 PTO PUMP OPERATION
416302 ED & ES POWER UNIT OPERATION
416304 SERVICE & MAINTENANCE
520054 DIAGRAM; GREASE POINTS
SECTION 400 REPLACEMENT PARTS
416455A REPLACEMENT PARTS ILLUSTRATION, VC416 / 516 SCISSORS
416698 REPLACEMENT PARTS LIST, VC416 / 516 SCISSORS
520939 REPLACEMENT PARTS ILLUSTRATION, VC416 / 516 UNIVERSAL SUBFRAME
520940 REPLACEMENT PARTS LIST, VC416 / 516 UNIVERSAL SUBFRAME
416851 REPLACEMENT PARTS ILLUSTRATION, VC516 w/ OPTIONAL LINK PROP
416699 REPLACEMENT PARTS LIST, VC516 w/ OPTIONAL LINK PROP
416508 REPLACEMENT PARTS DRAWING, 416081M ED PWR UNIT
416308 REPLACEMENT PARTS DRAWING, 40058M/MHD PWR UNIT
620245 PTO PUMP CABLE REPLACEMENT PART DRAWING & LIST
12-00073 WARRANTY POLICY

516911
RMANUFACTURING, INC.
CINCINNATI, OHIO

CAPACITIES ARE BASED ON WATER LEVELS AND NON-DIMINISHING LOADS. DUE TO THE VARIATIONS IN TRUCK
EQUIPMENT AND CAB-AXLE LENGTHS (CA), THE DATA PROVIDED ON THIS PAGE IS TO BE USED AS A GUIDELINE
ONLY.
SECTIONDATE
SUPERSEDES
TITLE
VC 416 HOIST
H10001-22-15C
07-14-98B
CAPACITY CHART 416266
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
VENCO HOIST MODEL VC416 (SF)
DUMP CLASS: 10 CONVERSION CLASS: B WEIGHT: 450 LBS., W/ SF: 550 LBS.
POWER SOURCE: ADDITIONAL DATA:
ES - ELECTRIC SINGLE ACTING 4" BORE x 16" STROKE
ED - ELECTRIC DOUBLE ACTING CA: 60" - 108"
PD - POWER TAKE OFF DOUBLE ACTING DUMP ANGLE: 40° - 50° W/ SF: 45° OR 50°
MOUNTING HEIGHT REQ'D: 5-3/4", LONG BEAMS 5"
* VENCO hoists are designed for and intended to be used on stationary trucks dumping on firm and level ground. Spreading
applications and/or shock unloading are strictly prohibited and will void this warranty.

CAPACITIES ARE BASED ON WATER LEVELS AND NON-DIMINISHING LOADS. DUE TO THE VARIATIONS IN TRUCK
EQUIPMENT AND CAB-AXLE LENGTHS (CA), THE DATA PROVIDED ON THIS PAGE IS TO BE USED AS A GUIDELINE
ONLY.
SECTIONDATE
SUPERSEDES
TITLE
VC 516 HOIST
H10001-22-15C
07-14-98B
CAPACITY CHART 516203
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
VENCO HOIST MODEL VC516 (SF)
DUMP CLASS: 20 CONVERSION CLASS: C WEIGHT: 500 LBS., W/ SF: 600 LBS.
POWER SOURCE: ADDITIONAL DATA:
ES - ELECTRIC SINGLE ACTING 5" BORE x 16" STROKE
ED - ELECTRIC DOUBLE ACTING CA: 60" - 108"
PD - POWER TAKE OFF DOUBLE ACTING DUMP ANGLE: 40° - 50° W/ SF: 45° OR 50°
MOUNTING HEIGHT REQ'D: 5-3/4", LONG BEAMS 5"
* VENCO hoists are designed for and intended to be used on stationary trucks dumping on firm and level ground. Spreading
applications and/or shock unloading are strictly prohibited and will void this warranty.

UNIVERSAL SUB-FRAME FEATURES H100 VC416 THRU VC620 HOISTS
05-16-14E
DATE SECTION SUPERSEDES
TITLE
52093804-15-14E
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
C1
107.38 (FITS 60" CA WITHOUT SF EXTENSIONS)
85.47 (VC520/620, 50º DUMP ANGLE)
90.29 (VC520/620, 45º DUMP ANGLE)
ROCKER STYLE REAR HINGES - ACCOMMODATES ALL TYPES OF BODY RAILS INCLUDING TRAPEZOIDAL &
'C'-CHANNEL.
2012+ FORD SUPER DUTY REAR SHEAR PLATE W/ MATCHING CHASSIS HOLE/BOLT PATTERN.
UREA FILLER KNOCK-OUT FOR MID UREA TANK INSTALLATIONS.
ADAPTABLE BODY GUIDE; ACCOMMODATES TRAPEZOIDAL AND 'C' CHANNEL BODY RAILS.
POSITION & WELD ACCORDINGLY. SEE DRAWING 520939 FOR MORE DETAILS.
HYDRAULIC POWER UNIT MOUNTING LOCATIONS
C1
JOINED TO SF
JOINED TO SF
JOINED TO SF
(34.00)
A A
SECTION A-A
END VIEW
HOIST MODEL DUMP ANGLE CA W/ NO SF EXTENSIONS CA W/ SF EXTENSIONS
VC416/516 45º & 50º 60" 84", 108" & 120" VC520/620 47º & 50º 60" 84", 108" & 120"
UNIVERSAL SUBFRAME SPECIFICATIONS
71.00 (VC416/516, 50º DUMP ANGLE)
78.00 (VC415/516, 45º DUMP ANGLE)
CROSSMEMBER POSITIONING
SECTION A-A
END VIEW
LOCATION FOR ED POWER UNITS
LOCATION FOR ES POWER UNITS
MOUNTING PROVISIONS
ON SUBFRAME EXTENSIONS
NOTE: THE SCISSORS SUPPORT CROSSMEMBER CAN
BE POSITIONED TO SUPPORT VC416 THRU VC620 MODEL HOISTS.
NOTE: THIS SUPPORT KEEPS THE HOIST 'LEVEL' FOR
OPTIMUM PERFORMANCE AND REDUCED WEAR.
NOTE: THE CROSSMEMBER / HYDRAULIC POWER UNIT MOUNTING BRACKET ACCOMMODATES ES &ED POWER UNITS.
THE CROSSMEMBER IS 'FACTORY INSTALLED' ON THE MAIN SUBFRAME AS SHOWN BELOW AND IS SET UP FOR AN 'ED'
HYDRAULIC POWER UNIT. IF SUBFRAME EXTENSIONS ARE USED, YOU CAN MOUNT THE POWER UNIT TO THE EXTENSIONS AS SHOWN.
NOTE: FOR ES POWER UNITS YOU MUST RELOCATE THE CROSSMEMBER TO THE ES MOUNTING SLOT POSITION
AS SHOWN BELOW OR SWAP ENDS OF THE CROSSMEMBER TO SUIT.
VC416/516 VC520/620
SHIMS FOR SUBFRAME EXTENIONS SHIPPED LOOSE; INSTALLER TO WELD SHIMS ONTO SF EXTENSIONS AS REQ.

516912
RMANUFACTURING, INC.
CINCINNATI, OHIO

TITLE SECTION
SUPERCEDES
DATE
416733
-
10-1-01
1-22-08A
CAUTION NOTE
-
MANUFACTURING,INC.
READ THIS FIRST
BE SURE TO DO THE FOLLOWING AND YOU WILL
AVOID THE MOST COMMON INSTALLATION
MISTAKES.
1. HOIST MUST BE LEVEL
SEE PAGE: 416086, 416272.
2. MUST HAVE 2” SPACE
SEE PAGE: 416086.
3. SUFFICIENT OVERHANG
SEE PAGE:
VC520 NON SUBFRAME - 520601
VC520 W/ SUBFRAME - 520602
VC620 NON SUBFRAME - 620103
VC620 W/ SUBFRAME - 620104
VC628 - 628020
VC5520 - 552010
VC6620 - 662052
VC6628 - 662851
4. USE PUMP WHICH MEETS VENCO SPECIFICATION
SEE PAGE: 416763.

SECTIONDATE
SUPERSEDES
TITLE
VENCO HOISTS
H15010-22-14L
03-17-14K
IMPORTANT WARNING 416086
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
VC416 / VC516
VC6628
VC5520 / VC6620
VC628
VC520 / VC620 (620200)
Mounted Level
(VC416 shown)
Level
Level
*Top edge* of lower arm
Level
Level
Level
2" MIN
When installing the hoist, be sure to keep the hoist on a horizontal plane - LEVEL - with
the truck frame.
!! IMPORTANT !!
A minimum clearance of 2" is required between the hoist (upper arm) and the body cross-
members in order to prevent a mechanical lockout. If clearance is less than 2", then cross-
members must be notched above arms.
!! IMPORTANT WARNING !!
* ALL VENCO CONVERSION HOISTS → VC416 THRU VC6628 *
NOTCH CROSS-MEMBERS
!! IMPORTANT !!
THE HOIST SCISSOR MUST BE SUPPORTED WITH A CHASSIS-MOUNTED SUPPORT CROSSMEMBER.
IF THE TRUCK CHASSIS DOES NOT HAVE A CROSSMEMBER TO SUPPORT THE HOIST IN A 'LEVEL'
POSITION, THE INSTALLER 'MUST' INSTALL A SUPPORT CROSSMEMBER AS SHOWN ABOVE.
SUPPORT
CROSSMEMBER

416128 H100
6-16-05C
9-22-09D
DECAL LOCATIONS VC416-6628, TRL416-6628 SUPERCEDES
TITLE DATE SECTION
MANUFACTURING,INC.
Included with your Venco Hoist are various warning, danger, and caution decals. These decals must be placed in prominent locations so they are easily seen and readily identifiable; this illustration provides the recommendeddecallocations.

D. Body prop(s): Federal Regualtion 1926.601, Paragraph10, requires the use of a body prop. Accordingly, all Venco hoist
units will have included as a standard item a body prop (safety strut). See Paragraphs D.1. & D.2. below.
1. The body prop is designed for use only when the truck body is empty. The purpose of the body prop is to provide a
safety strut for use when maintenance or inspections are performed on an unloaded truck body in the raised position.
2. One [1] body prop shall be furnished for truck bodies up to and including 15 feet. For bodies longer than 15 feet in
length, two [2] body props should be used.
3. Venco hoists are equipped with one of three types of body props: Indexing,Swing-down or Linkage.
The chart below shows the hoist model number and the corresponding body prop types available.
NOTE: For an illustration and operating instructions for each body prop type, see page 416645 in this manual.
4. Special Precautions for Swing-down Body Props -
·Make sure the truck is parked on a flat level surface.
·Use a suitable tool to pull out the Spring-loaded release pin (stowage device) to release the body prop from the
hoist frame. This will release the body prop allowing it to swing downward to a vertical position.
·Make sure that the body prop is aligned with the body prop foot rest (the body prop will be in a vertical position),
then allow the truck body to move downward until the body prop is seated in the foot rest.
NOTE: DO NOT POWER DOWN AFTER MAKING CONTACT WITH BODY PROP FOOT REST
·To disengage the body prop, raise the truck body until the body prop swings freely away from the foot pad. Using
a suitable tool, place the tool in a leverage position on the body prop and propel sharply to the left and upward (or
to the right and upward) so that the locking pin can be compressed and seated in the locking pin hole. Make
certain the body prop is latched securely before the hoist is operated.
BODY PROP OPERATION GUIDE - GENERAL INFORMATION
SECTIONDATE
SUPERSEDES
TITLE
VC416 - VC6628 HOISTS
H1505-28-14
-
BODY PROP OP. GUIDE 416644
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
WARNING
!
·Do not place arms, hands, or any part
of the body between the truck
longitudinals (long beams) or moving
parts to pull the body prop release /
locking pin.
WARNING
!
·Do not use the body prop(s) to support
a loaded truck body.
·Body prop(s) should be free swinging to
a vertical position after the locking pin is
released
WARNING
!
·Read operation of safety strut and caution
labels before operating the hoist.
WARNING
!
·Use care when reseating the body
prop(s) in the locked position.

SECTIONDATE
SUPERSEDES
TITLE
VC416 - VC6628 HOISTS
H1505-28-14
-
BODY PROP OPERATIONS 416645
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
FAILURE TO OPERATE SAFELY WILL RESULT IN SERIOUS INJURY OR DEATH!
VEHICLE MUST BE ON LEVEL GROUND.
DO NOT USE BODY PROP TO SUPPORT A LOADED BODY.
DO NOT POWER HOIST DOWN AFTER CONTACT IS MADE WITH BODY PROP.
1. RAISE BODY TO SUFFICIENT HEIGHT TO ALLOW BODY PROP
TO BE EXTENDED AND POSITIONED.
2. LIFT BODY PROP UP UNTIL INDEXING PIN ENGAGES
INDEXING SLOTS AND DROPS INTO THE LOCKED POSITION.
3. LOWER BODY CAREFULLY UNTIL THE BODY PROP
CONTACTS THE UPPER PIVOT TUBE.
1. RAISE BODY TO SUFFICIENT HEIGHT TO DISENGAGE BODY
PROP.
2. LIFT BODY PROP OUT OF INDEXING SLOTS AND LOWER TO
STOWED POSITION.
3. LOWER BODY TO CHASIS RAILS.
TO ENGAGE
TO STOW
BODY PROP OPERATING INSTRUCTIONS
D A N G E R!
416626-A
FAILURE TO OPERATE SAFELY WILL RESULT IN SERIOUS INJURY OR DEATH!
VEHICLE MUST BE ON LEVEL GROUND.
DO NOT USE BODY PROP TO SUPPORT A LOADED BODY.
DO NOT POWER HOIST DOWN AFTER CONTACT IS MADE WITH BODY PROP.
1. RAISE BODY TO SUFFICIENT HEIGHT TO ALLOW BODY PROP
TO BE EXTENDED AND POSITIONED.
2. TURN BODY PROP HANDLE UNTIL HANDLE MAKES
CONTACT WITH MECHANICAL STOP.
3. LOWER BODY CAREFULLY UNTIL THE BODY PROP
CONTACTS THE UPPER PIVOT TUBE.
1. RAISE BODY TO SUFFICIENT HEIGHT TO DISENGAGE BODY
PROP.
2. TURN BODY PROP HANDLE TO LOWER AND STOW BODY
PROP.
3. LOWER BODY TO CHASIS RAILS.
TO ENGAGE
TO STOW
BODY PROP OPERATING INSTRUCTIONS
D A N G E R!
416624-A
R
OPERATION OF SAFETY PROP
DANGER:DO NOT USE SAFETY PROP TO
SUPPORT A LOADED BODY!
1. Raise body to sufficient height and shut off all power.
2. Unlock PROP(S) and permit to swing freely to the vertical
position.
3. Using inside-the-cab controls, lower body slowly until PROP
contacts lower support bracket.
DANGER:DO NOT POWER HOIST DOWN AFTER
CONTACT IS MADE WITH PROP!
To discontinue use of safety PROP:
1. Raise body to sufficient height and shut off all
power.
2. Swing PROP to STORED position and engage
lock. 416084-A
! !
D A N G E R
VC416 / VC516 / VC520 (STANDARD) INDEXING BODY PROP
VC516 / VC520 / VC620 (OPTIONAL) LINKAGE BODY PROP
VC620 - VC6628 (STANDARD) SWING-DOWN BODY PROP
INDEXING PIN
BODY PROP
BODY PROP OPERATION GUIDE - ILLUSTRATIONS & INSTRUCTIONS
TRUCK
FRAME
NOTE: THE LINKAGE BODY PROP OPTION ALLOWS THE OPERATOR TO
POSITION THE BODY PROP FROM OUTSIDE OF THE BODY FOR ADDED
SAFETY. ASK YOUR SALES REPRESENTATIVE FOR MORE INFORMATION.
BODY PROP
BODY PROP HANDLE
NOTE: DUAL BODY PROPS ARE STANDARD ON HOIST MODEL VC6628. REFER TO
THE HOIST BODY PROP CONFIGURATION CHART ON DRAWING 416644 TO
DETERMINE THE AVAILABILITY OF DUAL BODY PROPS FOR OTHER HOIST MODELS.
SWING-DOWN BODY PROP
SPRING RELEASE HANDLE
LOWER SUPPORT BRACKET

516913
RMANUFACTURING, INC.
CINCINNATI, OHIO

DATE SECTION
SUPERSEDES
TITLE
VC416/516 (NON S/F)
H20003-26-14B
05-24-01A
MOUNTING INSTRCTNS 416290
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
Refer to drawings 416266, 516203 (as applicable per hoist model).
A. Mark the location for the rear hinge. Ideally, this location will be immediately behind a truck cross member
approximately 34" behind the center of the rear axle on a single axle truck.
B. Cut a 90º slot in each side of the frame as shown in Figure 2 below.
C. Position the angle iron frame of the rear hinge assembly in the truck frame cut-outs. Make sure the rear hinge
assembly is properly positioned on the truck frame. Weld all around truck frame rear hinge assembly joint (both
sides).
REAR HINGE ASSY.
APPROX. 34"
BEHIND C/L OF
REAR AXLE
CUT AND REMOVE BOTH SIDES
OF EXCESS TRUCK FRAME.
Figure 2 - Frame Modification and Rear Hinge Attachment
HOIST MOUNTING INST. - VC416/516 NON SUB-FRAME
C A U T I O N
!If the distance between the center of the rear axle
and the rear hinge assembly exceed 38", additional
reinforcement of the truck frame is necessary
4"
MAX
34 18"
312"
312"
NOTE: FOR FRAME WIDTHS BETWEEN 34" & 29 12",
%32!1/$%'0!+-2.!24.!6#7!/+'%'1!8!.-'
.-!'$%*!1+&'!.(!*+-)'!/,$2'!$115"
REAR SPRING
HANGER

DATE SECTION
SUPERSEDES
TITLE
VC416/516
H20003-26-14C
03-01-12B
MOUNTING INSTRCTNS 416291
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
D. Locate the hoist on the truck frame, making sure to center and square the hoist to the truck frame. The
VC-416/516 hoist is designed to rest on the truck frame as shown in Fig.3. A section of the hoist extends
below the truck fram level, thus the hoist may have to be moved slightly forward or backward to avoid frame
crossmembers. The distance between the rear hinge assembly center and hoist dimension. Table "A", figure
1 refers to dump angles associated with the "M" dimension.
E. After the hoist is positioned, place a mounting angle (Fig. 3) under each of the lower pivots and against the
truck frame. Clamp securely in place. Drill through the mtg. angle and frame (17/32") and fasten mounting
angle with two (2) 1-1/2" hex head grade 8 bolts, lock washers and hex nuts (both sides).
Caution
The hoist lower pivot assy. must sit flush on the truck frame. If rivet head interference is
encountered, use a filler block or countersink clearance holes in the bottom of the lower pivot assy. Do
not weld hoist mounting angle to truck frames. This may void the truck warranty.
F. With the hoist lower pivot assys. clamed to the mounting angles (3-1/2x3-1/2x5/16-10" lg.), weld the lower
pivot assy. to the mounting angles. Position and secure the filler strips (wood or steel) to the truck frame (see
fig. 3) The VC416/516 hoist requires at least 5-3/4" clearance above the truck frame.
Figure 3 Mounting Angle/Lower Pivot Assembly
HOIST MOUNTING INSTRUCTIONS (NON S/F)