VENCO VC 416 User manual

SECTIONDATE
SUPERSEDES
TITLE
VC416/516 w/ UNIV. S/F
-11-03-14C
09-03-14B
TABLE OF CONTENTS 416860
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
TABLE OF CONTENTS
VC416 / 516 OWNER'S MANUAL
SECTION 100 DESCRIPTION & SPECIFICATIONS
416266 VC416 CAPACITIES
516203 VC516 CAPACITIES
416286 MOUNTING DIMENSIONS
520938 UNIVERSAL SUB-FRAME; FEATURES
SECTION 150 SAFETY
416733 READ THIS FIRST
416086 IMPORTANT WARNING
628820 DECALS; DRAWING & LIST
416128 DECALS; WARNING & CAUTION LOCATIONS
416644 BODY PROP OPERATION GUIDE - GENERAL INFORMATION
416645 BODY PROP OPERATION GUIDE - ILLUSTRATION & INSTRUCTIONS
SECTION 200 INSTALLATION
416489 STANDARD HOIST MOUNTING INSTRUCTIONS; NON-SUBFRAME
416290 STANDARD HOIST MOUNTING INSTRUCTIONS; NON SUB-FRAME (CONT.)
416291 STANDARD HOIST MOUNTING INSTRUCTIONS; NON SUB-FRAME (CONT.)
416492 SUBFRAME HOIST MOUNTING INSTRUCTIONS
416493 SUBFRAME HOIST MOUNTING INSTRUCTIONS (CONT.)
520941 SUBFRAME HOIST MOUNTING INSTRUCTIONS (CONT.)
520608 SUBFRAME HOIST MOUNTING INSTRUCTIONS (CONT.)
520609 SUBFRAME HOIST MOUNTING INSTRUCTIONS (CONT.)
620246 CABLE / HANDLE ASSEMBLY INSTRUCTIONS
416755 PTO CABLE INSTALLATION
416764 SPDG HOSE CONNECTION DIAGRAM VC416 / 516
6368 HYDRAULIC POWER UNIT GROUNDING INST.
416298 ELECTRIC POWER UNIT INSTALLATION - ED & ES
416306 MONARCH POWER UNIT (416081M) INSTALLATION
416307 MONARCH POWER UNIT (416081M) W/ PUSH BUTTON INST.
416299 ES POWER UNIT INSTALLATION
416810 MONARCH ES POWER UNIT (40058M/MHD) INSTALLATION
416809 MONARCH ES POWER UNIT (40058M/MHD) W/ PUSH BUTTON INST.
416747 REAR HINGE AND UPPER PIVOT INSTALLATION
520093 LIFTING ANGLE INSTALLATION
SECTION 300 MAINTENANCE & SERVICE
416140 FILLING HYDRAULIC RESEROIR; ED / ES UNITS
416301 PTO PUMP OPERATION
416302 ED & ES POWER UNIT OPERATION
416304 SERVICE & MAINTENANCE
520054 DIAGRAM; GREASE POINTS
SECTION 400 REPLACEMENT PARTS
416455A REPLACEMENT PARTS ILLUSTRATION, VC416 / 516 SCISSORS
416698 REPLACEMENT PARTS LIST, VC416 / 516 SCISSORS
520939 REPLACEMENT PARTS ILLUSTRATION, VC416 / 516 UNIVERSAL SUBFRAME
520940 REPLACEMENT PARTS LIST, VC416 / 516 UNIVERSAL SUBFRAME
416851 REPLACEMENT PARTS ILLUSTRATION, VC516 w/ OPTIONAL LINK PROP
416699 REPLACEMENT PARTS LIST, VC516 w/ OPTIONAL LINK PROP
416508 REPLACEMENT PARTS DRAWING, 416081M ED PWR UNIT
416308 REPLACEMENT PARTS DRAWING, 40058M/MHD PWR UNIT
620245 PTO PUMP CABLE REPLACEMENT PART DRAWING & LIST
12-00073 WARRANTY POLICY

516911
RMANUFACTURING, INC.
CINCINNATI, OHIO

CAPACITIES ARE BASED ON WATER LEVELS AND NON-DIMINISHING LOADS. DUE TO THE VARIATIONS IN TRUCK
EQUIPMENT AND CAB-AXLE LENGTHS (CA), THE DATA PROVIDED ON THIS PAGE IS TO BE USED AS A GUIDELINE
ONLY.
SECTIONDATE
SUPERSEDES
TITLE
VC 416 HOIST
H10001-22-15C
07-14-98B
CAPACITY CHART 416266
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
VENCO HOIST MODEL VC416 (SF)
DUMP CLASS: 10 CONVERSION CLASS: B WEIGHT: 450 LBS., W/ SF: 550 LBS.
POWER SOURCE: ADDITIONAL DATA:
ES - ELECTRIC SINGLE ACTING 4" BORE x 16" STROKE
ED - ELECTRIC DOUBLE ACTING CA: 60" - 108"
PD - POWER TAKE OFF DOUBLE ACTING DUMP ANGLE: 40° - 50° W/ SF: 45° OR 50°
MOUNTING HEIGHT REQ'D: 5-3/4", LONG BEAMS 5"
* VENCO hoists are designed for and intended to be used on stationary trucks dumping on firm and level ground. Spreading
applications and/or shock unloading are strictly prohibited and will void this warranty.

CAPACITIES ARE BASED ON WATER LEVELS AND NON-DIMINISHING LOADS. DUE TO THE VARIATIONS IN TRUCK
EQUIPMENT AND CAB-AXLE LENGTHS (CA), THE DATA PROVIDED ON THIS PAGE IS TO BE USED AS A GUIDELINE
ONLY.
SECTIONDATE
SUPERSEDES
TITLE
VC 516 HOIST
H10001-22-15C
07-14-98B
CAPACITY CHART 516203
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
VENCO HOIST MODEL VC516 (SF)
DUMP CLASS: 20 CONVERSION CLASS: C WEIGHT: 500 LBS., W/ SF: 600 LBS.
POWER SOURCE: ADDITIONAL DATA:
ES - ELECTRIC SINGLE ACTING 5" BORE x 16" STROKE
ED - ELECTRIC DOUBLE ACTING CA: 60" - 108"
PD - POWER TAKE OFF DOUBLE ACTING DUMP ANGLE: 40° - 50° W/ SF: 45° OR 50°
MOUNTING HEIGHT REQ'D: 5-3/4", LONG BEAMS 5"
* VENCO hoists are designed for and intended to be used on stationary trucks dumping on firm and level ground. Spreading
applications and/or shock unloading are strictly prohibited and will void this warranty.

UNIVERSAL SUB-FRAME FEATURES H100 VC416 THRU VC620 HOISTS
05-16-14E
DATE SECTION SUPERSEDES
TITLE
52093804-15-14E
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
C1
107.38 (FITS 60" CA WITHOUT SF EXTENSIONS)
85.47 (VC520/620, 50º DUMP ANGLE)
90.29 (VC520/620, 45º DUMP ANGLE)
ROCKER STYLE REAR HINGES - ACCOMMODATES ALL TYPES OF BODY RAILS INCLUDING TRAPEZOIDAL &
'C'-CHANNEL.
2012+ FORD SUPER DUTY REAR SHEAR PLATE W/ MATCHING CHASSIS HOLE/BOLT PATTERN.
UREA FILLER KNOCK-OUT FOR MID UREA TANK INSTALLATIONS.
ADAPTABLE BODY GUIDE; ACCOMMODATES TRAPEZOIDAL AND 'C' CHANNEL BODY RAILS.
POSITION & WELD ACCORDINGLY. SEE DRAWING 520939 FOR MORE DETAILS.
HYDRAULIC POWER UNIT MOUNTING LOCATIONS
C1
JOINED TO SF
JOINED TO SF
JOINED TO SF
(34.00)
A A
SECTION A-A
END VIEW
HOIST MODEL DUMP ANGLE CA W/ NO SF EXTENSIONS CA W/ SF EXTENSIONS
VC416/516 45º & 50º 60" 84", 108" & 120" VC520/620 47º & 50º 60" 84", 108" & 120"
UNIVERSAL SUBFRAME SPECIFICATIONS
71.00 (VC416/516, 50º DUMP ANGLE)
78.00 (VC415/516, 45º DUMP ANGLE)
CROSSMEMBER POSITIONING
SECTION A-A
END VIEW
LOCATION FOR ED POWER UNITS
LOCATION FOR ES POWER UNITS
MOUNTING PROVISIONS
ON SUBFRAME EXTENSIONS
NOTE: THE SCISSORS SUPPORT CROSSMEMBER CAN
BE POSITIONED TO SUPPORT VC416 THRU VC620 MODEL HOISTS.
NOTE: THIS SUPPORT KEEPS THE HOIST 'LEVEL' FOR
OPTIMUM PERFORMANCE AND REDUCED WEAR.
NOTE: THE CROSSMEMBER / HYDRAULIC POWER UNIT MOUNTING BRACKET ACCOMMODATES ES &ED POWER UNITS.
THE CROSSMEMBER IS 'FACTORY INSTALLED' ON THE MAIN SUBFRAME AS SHOWN BELOW AND IS SET UP FOR AN 'ED'
HYDRAULIC POWER UNIT. IF SUBFRAME EXTENSIONS ARE USED, YOU CAN MOUNT THE POWER UNIT TO THE EXTENSIONS AS SHOWN.
NOTE: FOR ES POWER UNITS YOU MUST RELOCATE THE CROSSMEMBER TO THE ES MOUNTING SLOT POSITION
AS SHOWN BELOW OR SWAP ENDS OF THE CROSSMEMBER TO SUIT.
VC416/516 VC520/620
SHIMS FOR SUBFRAME EXTENIONS SHIPPED LOOSE; INSTALLER TO WELD SHIMS ONTO SF EXTENSIONS AS REQ.

516912
RMANUFACTURING, INC.
CINCINNATI, OHIO

TITLE SECTION
SUPERCEDES
DATE
416733
-
10-1-01
1-22-08A
CAUTION NOTE
-
MANUFACTURING,INC.
READ THIS FIRST
BE SURE TO DO THE FOLLOWING AND YOU WILL
AVOID THE MOST COMMON INSTALLATION
MISTAKES.
1. HOIST MUST BE LEVEL
SEE PAGE: 416086, 416272.
2. MUST HAVE 2” SPACE
SEE PAGE: 416086.
3. SUFFICIENT OVERHANG
SEE PAGE:
VC520 NON SUBFRAME - 520601
VC520 W/ SUBFRAME - 520602
VC620 NON SUBFRAME - 620103
VC620 W/ SUBFRAME - 620104
VC628 - 628020
VC5520 - 552010
VC6620 - 662052
VC6628 - 662851
4. USE PUMP WHICH MEETS VENCO SPECIFICATION
SEE PAGE: 416763.

SECTIONDATE
SUPERSEDES
TITLE
VENCO HOISTS
H15010-22-14L
03-17-14K
IMPORTANT WARNING 416086
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
®
VC416 / VC516
VC6628
VC5520 / VC6620
VC628
VC520 / VC620 (620200)
Mounted Level
(VC416 shown)
Level
Level
*Top edge* of lower arm
Level
Level
Level
2" MIN
When installing the hoist, be sure to keep the hoist on a horizontal plane - LEVEL - with
the truck frame.
!! IMPORTANT !!
A minimum clearance of 2" is required between the hoist (upper arm) and the body cross-
members in order to prevent a mechanical lockout. If clearance is less than 2", then cross-
members must be notched above arms.
!! IMPORTANT WARNING !!
* ALL VENCO CONVERSION HOISTS → VC416 THRU VC6628 *
NOTCH CROSS-MEMBERS
!! IMPORTANT !!
THE HOIST SCISSOR MUST BE SUPPORTED WITH A CHASSIS-MOUNTED SUPPORT CROSSMEMBER.
IF THE TRUCK CHASSIS DOES NOT HAVE A CROSSMEMBER TO SUPPORT THE HOIST IN A 'LEVEL'
POSITION, THE INSTALLER 'MUST' INSTALL A SUPPORT CROSSMEMBER AS SHOWN ABOVE.
SUPPORT
CROSSMEMBER