VERDER Verderflex Vantage 5000 User manual

Appendix F
Breakout Box Vantage 5000
Version 1.6v-05/2019
Print-No. 01
Peristaltic Cased Tube Pump

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Version 1.6v-05/2019
Print-No. 01 Vantage 5000

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1. Appendix F Breakout Box
1.1 Installing the Breakout Box
1.1.1 Parts for Reference
1.1.2 Installation Instructions
1.2 Functionality
1.3 Voltage Supplies
1.4 Applied Voltage Signals
1.5 ‘Volt-free’ Signals
1.6 Output Signals
1.7 Analogue signals
Table of contents

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Appendix F
1 Breakout Box
The breakout box has been provided to allow the user to make easy connections to all the remote input/output lines
on the 25 WAY Remote I/O Connector on the back of the Vantage 5000. For the connector number’s function of the
24VDC breakout box, see Table 1 and the 115VAC breakout box, see Table 2.
Figure 1 Breakout Box Diagram

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Connector Number Function Type Pin number Signal
P1 START Input 1+24V Relay Supply(1
20V Relay Supply(1
P2 MANUAL/AUTO Input 1+24V Relay Supply(1
20V Relay Supply(1
P3 SLAVE STEPS Input 1 Slave Steps Signal
2 0V Power Input Rail
P4 BUND DETECT Input 1 Bund Detect Signal
2 0V Power Input Rail
P5 PRODUCT DESTINATION
FULL
Input 1Product Destination Full Signal
2 0V Power Input Rail
P6 PRODUCT SOURCE
EMPTY
Input 1Product Source Empty Signal
2 0V Power Input Rail
P7 DIRECTION IN Input 1+24V Relay Supply(1
20V Relay Supply(1
P8 STOP Input 1+24V Relay Supply(1
20V Relay Supply(1
P9 GENERAL PURPOSE
OUTPUT 3
Output 1Normally Closed
2Normally Open
3Common
P10 GENERAL PURPOSE
OUTPUT 4
Output 1Normally Closed
2Normally Open
3Common
P12 ANALOGUE IN Input 10-10V Input
20V Analogue Ground
34-20mA Input
P13 GENERAL PURPOSE
OUTPUT 2
Output 1Normally Closed
2Normally Open
3Common
P14 EXTERNAL POWER Power 1 +24V Power Input Rail
2 0V Power Input Rail
P15 +24V PUMP SUPPLY Power 1 +24V Pump Power Rail
2 0V Pump Power Rail
P16 ANALOGUE OUT Output 1 0-10V Output
20V Analogue Ground
34-20mA Output
P17 MASTER STEPS Output 1 +24V Power Input Rail
2 Master Steps Signal
P18 +10V PUMP SUPPLY Power 1 +10V Pump Power Rail
20V Analogue Ground
P19 GENERAL PURPOSE
OUTPUT 1
Output 1Normally Closed
2Normally Open
3Common
Table 1 Description of Connector Numbers for 24VDC Breakout Box
The following table shows the Vantage 5000 description of connector numbers on the 25 WAY Remote I/O Connector that are
provided with the 24VDC breakout box.
(1 Applies for the 24VDC breakout box only.

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Connector Number Function Type Pin number Signal
P1 START Input 1115V Relay Supply(2
2115V Relay Supply(2
P2 MANUAL/AUTO Input 1115V Relay Supply(2
2115V Relay Supply(2
P3 SLAVE STEPS Input 1 Slave Steps Signal
2 0V Power Input Rail
P4 BUND DETECT Input 1 Bund Detect Signal
2 0V Power Input Rail
P5 PRODUCT DESTINATION
FULL
Input 1Product Destination Full Signal
2 0V Power Input Rail
P6 PRODUCT SOURCE
EMPTY
Input 1Product Source Empty Signal
2 0V Power Input Rail
P7 DIRECTION IN Input 1115V Relay Supply(2
2115V Relay Supply(2
P8 STOP Input 1115V Relay Supply(2
2115V Relay Supply(2
P9 GENERAL PURPOSE
OUTPUT 3
Output 1Normally Closed
2Normally Open
3Common
P10 GENERAL PURPOSE
OUTPUT 4
Output 1Normally Closed
2Normally Open
3Common
P12 ANALOGUE IN Input 10-10V Input
20V Analogue Ground
34-20mA Input
P13 GENERAL PURPOSE
OUTPUT 2
Output 1Normally Closed
2Normally Open
3Common
P14 EXTERNAL POWER Power 1 +24V Power Input Rail
2 0V Power Input Rail
P15 +24V PUMP SUPPLY Power 1 +24V Pump Power Rail
2 0V Pump Power Rail
P16 ANALOGUE OUT Output 1 0-10V Output
20V Analogue Ground
34-20mA Output
P17 MASTER STEPS Output 1 +24V Power Input Rail
2 Master Steps Signal
P18 +10V PUMP SUPPLY Power 1 +10V Pump Power Rail
20V Analogue Ground
P19 GENERAL PURPOSE
OUTPUT 1
Output 1Normally Closed
2Normally Open
3Common
Table 2 Description of Connector Numbers for 115VAC Breakout Box
The following table shows the Vantage 5000 description of connector numbers on the 25 WAY Remote I/O Connector that are
provided with the 115VAC breakout box.
(2 Applies for the 115VAC breakout box only.

Appendix F 1.6v-05.2019 7 | Page
1.1 Installing the Breakout Box
1.1.1 Parts for Reference
Ref Item QTY Image
1. Breakout Box
24 VDC 1
115 VAC 1
2. Breakout Board
Fixing Assembly M4 x 8 4
3. Gland Blanking Plugs with Retaining Nuts 4
4. Bulkhead Cable Glands with Retaining
Nuts 4
5. 5.6 mm x 4-40 UNC D Type Connector Fix-
ing Screws 2
6. Breakout Box Fix-
ing Assembly M5 x 12 2
7. Blanking Plugs 2
Table 3 Breakout Box - Parts for Reference

Appendix F 1.6v-05.2019 8 | Page
Figure 2 Installation Instructions
1.1.2 Installation Instructions
1. RemovethefourM4x8breakoutboardxingscrewsto
release the board from the breakout box.
2. Wire up the breakout board as required; this example
shows the unit wired for remote start/stop control.
3. Remove the required number of gland blanking plugs and
replace with the bulkhead cable glands.
4. Feed the external cables through the glands. Fix the
breakout board back into the breakout box and tighten
the cable retaining grommet nuts.
5. Attach the 25 WAY Remote I/O Connector to the back of
theVantage5000withthetwo5.6mmx4-40UNCxing
screws.
6. Fix the breakout box onto the back of the pump with the
twoM5x12screws,havingrstaddedthesealwashers.
 Pressttheholeblankingplugsontobreakoutbox.
Note
The following installation instructions images relate to interfac-
ing a remote start/stop cable connection via a 24VDC breakout
board powered from the local 24VDC supply of the Vantage
5000.
1
2
4
6
3

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1.2 Functionality
The following table shows the Vantage 5000 features on the 25 WAY Remote I/O Connector that are provided with the breakout
box.
1.3 Voltage Supplies
Maximum power supply for 24VDC & 115VAC version of Breakout box is +/- 10%.
Function Connector
Number
Description Graphic
+24V Pump
Supply
(INPUT)
P14 - In order to use the break-
out box, a +24V Pump
Supply must be connected
through P14. This can
either be supplied through
P15 or from an external
supply.
+24V Pump
Supply
(OUTPUT)
P15 - is available from the Pump
though loads must be
restricted to <100mA.
+10V Pump
Supply
P18 - is available from the Pump
for Analogue Input Control
and this must be restricted
to <100mA.
Table 4 Voltage Supplies

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1.4 Applied Voltage Signals
The following signals all require the application of either 24 VDC or 115 VAC (model dependant).
Function Connector
Number
Description Graphic
Start P1 - will turn ON the relay and
drive the pump start signal
which will start the pump.
- the signal will respond dif-
ferently depending on the
settings in Appendix E (1.3
Control Input Wiring).
- when the signal is
switched ON, the LED D1
will light up.
NOTE: This function is
applicable for both 24
VDC and 115 VAC.
MANUAL/
AUTO
P2 - will enable the remote I/O
and enable the user to
use the remote start/stop
functionality.
- when the signal is
switched ON, the LED D2
will light up.
NOTE: This function is
applicable for both 24
VDC and 115 VAC.
DIRECTION
IN
P7 - will change the pump
direction.
- the direction change will
only occur when the pump
is stopped.
- when the signal is
switched ON, the LED D7
will light up.
NOTE: This function is
applicable for both 24
VDC and 115 VAC.
Table 5 Applied Voltage Signals (continued)

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1.4 Applied Voltage Signals (continued)
The following signals all require the application of either 24 VDC or 115 VAC (model dependant).
Function Connector
Number
Description Graphic
Stop P8 - will turn ON the relay and
drive the pump stop signal
which will allow the pump
to start.
- the signal will respond dif-
ferently depending on the
settings in Appendix E (1.3
Control Input Wiring).
- when the signal is
switched ON, the LED D8
will light up.
NOTE: This function is
applicable for both 24
VDC and 115 VAC.
Table 5 Applied Voltage Signals

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1.5 ‘Volt-free’ Signals
The following signals do not require the application of any voltage. Pins 1 and 2 need to be linked together to switch the correspond-
ing functionality. This could be done either through a mechanical switch, a relay or some other volt-free device.
Function Connector
Number
Description Graphic
Bund Detect P4 - when pins 1 and 2 are
shorted together on P4,
the pump will respond to a
bund detection event and
stop the pump.
- when the signal is
switched ON, the LED D4
will light up.
Product
Destination
Full
P5 - when pins 1 and 2 are
shorted together on P5,
the pump will respond to
a product destination full
detection event and stop
the pump.
- when the signal is
switched ON, the LED D5
will light up.
Product
Source
Empty
P6 - when pins 1 and 2 are
shorted together on P6,
the pump will respond to
a product source empty
detection event and stop
the pump.
- when the signal is
switched ON, the LED D6
will light up.
Table 6 ‘Volt-free’ Signals

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1.6 Output Signals
There are a number of “volt-free” outputs provided on the breakout box for the user to wire into.
Function Connector
Number
Description Graphic
Output 1 P19 - when the signal is
switched ON, the LED D19
will light up.
Output 2 P13 - when the signal is
switched ON, the LED D13
will light up.
Output 3 P9 - when the signal is
switched ON, the LED D9
will light up.
Table 7 Output Signals (continued)

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1.6 Output Signals (Continued)
Function Connector
Number
Description Graphic
Output 4 P10 - when the signal is
switched ON, the LED D10
will light up.
Table 7 Output Signals

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1.7 Analogue signals
Function Connector
Number
Description Graphic
Analogue
Input
P12 - the pump will accept either
0-10V or 4-20mA signals,
with pin 2 as the 0V ana-
logue rail.
- the analogue common
should be kept separate to
the 0V analogue rail.
NOTE:
The nominal maximum
voltage for 0-10V Input is 10V
and the nominal maximum
current for 4-20mA Input is
20mA.
For an accidental higher
voltage/current, the circuits
are protected.
Analogue
Output
P16 - the pump will accept either
0-10V or 4-20mA signals,
with pin 2 as the analogue
common.
- the analogue common
should be kept separate to
the 0V analogue rail.
Table 7 Analogue Signals