technician is responsible for complying with the regulations relating to electrical compatibility in the
country where the pump is installed.
The voltage and the frequency stated on the name plate of the motor must be observed. (Tolerance
of 5 % for the voltage, and 1 % for the frequency.)
For pumps whose power exceeds 7.5 kW, special starting provisions must be provided (star-delta
starter, soft starter, or starting with frequency converter).
The installation of an overcurrent protection device is always mandatory.
3.3 CONNECTING THE FLUSHING MECHANICAL SHAFT SEAL
In a pump with flushing, the sliding surfaces of the mechanical seal are lubricated and/or cooled by
a different liquid than the pumped liquid. This flushing liquid is supplied and discharged via the two
connections in the pump casing.
Either connect the water supply to one of the connections. Adjust the flow so that the water drips
slowly from the other connection (± 10 liters / hour). Preferably, a hose is placed at the outlet to drain
the leak next to the pump. Never provide a valve or throttle in the flushing liquid outlet to prevent
pressure build-up in the flushing chamber.
Or connect the flush to a quench reservoir of at least 5 liters. To ensure adequate circulation of the
flushing liquid, its viscosity must not exceed 100 centiPoise, the hoses used must have an internal
diameter of at least 14 millimeters and the hoses together must not be more than 2 meters in length.
There must be no bridges in the hoses where air can accumulate and thus hinder circulation. Place
the reservoir approximately 70 centimeters above the pump. The connection of both hoses to the
reservoir must be below the fluid level. Refill the quench container regularly and check for proper
circulation. When the temperature in the reservoir rises above 60 ° C, it must be cooled or switched
to a flow-through quench as described above.
In both cases, the pressure in the flushing chamber must never exceed 0.5 bar!
3.4 START UP
1. Before connecting the suction and discharge pipe work the entire system must be thoroughly
cleaned to prevent damage from welding, grinding and other residues.
2. Before starting, bump the motor to check if the motor fan is rotating clockwise or
counterclockwise when seen from the motor back. (Bump means to momentarily apply power
to the motor and then immediately remove power).
3. Direction of rotating must only be checked with a completely filled system. Where double
mechanical shaft seals are installed the flush supply must be operational. Any dry running will
result in seal damage.
4. The motor rating plate should be checked to ensure that it is in accordance with the available
electrical supply. It is essential that the full load current is not exceeded to prevent motor
overload.
5. Before start up any safety guards required by local statutory regulations should be fitted.
6. The pump must never be driven against a closed discharge valve. Please make sure the
pressure at the discharge does not exceed the maximum pressure as indicated on the
nameplate of the pump. The installation of a pressure relieve valve is recommended.
Pay attention to circumstances that could indicate pump cavitation:
1. Low pressure in the suction line due to bad suction conditions.