Veris Industries H81 Series User manual

6%2)3).$5342)%3
POWER MONITORING INSTALLATION GUIDE
Z205338-0C PAGE 1 ©2009 Veris Industries USA 800.354.8556 or +1(0)503.598.4564 / suppor[email protected] 07091
Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
H81xx
Installer’s Specifications
Insulation Class 600VAC *
Sample Rate 1280 Hz
Internal Isolation 2500VAC
Operating Temp. Range 0° to 50°C (32° to 122°F) (<95%RH, non-condensing)
Storage Temp. Range -40°C to 70°C (-40° to 158°F)
Accuracy ±1% of reading from 2% to 100% of the CT current rating **
Power Consumption 50 VA
Voltage Tolerance:
H8150 Control Power 90 to 132VAC line-to-neutral
H8163 Control Power 90 to 300VAC line-to-neutral
Electrical Services:
H8150 120/240 VAC with neutral, 208Y/120 VAC line-to-neutral
H8163 Any service in which the phase A-N voltage is ≤300VAC and
the phase-to-phase voltage is ≤480 VAC nom. with neutral
Frequency 50/60 Hz
Pulse Output (H8163 only) N.O., Opto-Fet, 100mA@240VAC/DC
Pulse Rate (H8163 only) 0.10, 0.25, 0.50, 1.00 kWh per pulse (jumper selectable)
Pulse Width (H8163 only) 200msec closed
Phase Loss Alarm Output (H8163 only) N.O. (opens on alarm), Opto-Fet, 100mA@24VAC/DC;
Fixed threshold 25% below any other phase;
remains open while alarm persists
Safety UL 3111-1 Cat. III pollution degree 2, alt. 0-2000 meters
Protection Class NEMA 1
* Do not apply 600V class current transformers to circuits having a phase-to-phase voltage
greater than 600V without adequate additional insulation between primary conductor and
current transformers.
** Meters and current transformers are calibrated as a set. To achieve this accuracy, match the
serial numbers on the transformers and the meter at the time of installation.
Energy Meter
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quick install
Verify that serial numbers on meter and current transformers match.1.
Mount the meter housing.2.
Attach current transformer(s) to the conductor.3.
Connect voltage leads.4.
Use color coding to connect current transformer leads to the input terminals and5.
voltage leads to phase conductors (e.g. red to red).
Connect the Pulse and Phase Loss output terminals to the controller (H8163 only).6.
Set the backlight and display data jumpers as desired.7.
Set the Pulse Rate selection switch as desired (H8163 only).8.
Secure the cover.9.
Apply power to the meter.10.
H81xx
AH06 (optional
mounting bracket)

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H81xx INSTALLATION GUIDE
Z205338-0C PAGE 2 ©2009 Veris Industries USA 800.354.8556 or +1(0)503.598.4564 / suppor[email protected] 07091
Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
Product identification
120VAC-240VAC (nom.)
Amps One CT Two CTs Three CTs Voltage Output
100 Micro H8150-0100-0-1 H8150-0100-0-2 H8150-0100-0-3
90-132VAC L-N Display Only
200 Mini H8150-0200-1-1 H8150-0200-1-2 H8150-0200-1-3
300 Small H8150-0300-2-1 H8150-0300-2-2 H8150-0300-2-3
400 Med H8150-0400-3-2 H8150-0400-3-3
800 Med H8150-0800-3-2 H8150-0800-3-3
800 Lg H8150-0800-4-3
1600 Lg H8150-01600-4-3
2400 Lg H8150-2400-4-3
Optional Accessory
Model Description
AH06 Mounting Bracket Kit (fits the Small, Medium, and Large CTs only)
120VAC-480VAC (nom.)
Amps One CT Two CTs Three CTs Voltage Output
100 Micro H8163-0100-0-1 H8163-0100-0-2 H8163-0100-0-3
90-300VAC L-N
Pulse, Phase
Loss, and
Display
200 Mini H8163-0200-1-1 H8163-0200-1-2 H8163-0200-1-3
300 Small H8163-0300-2-1 H8163-0300-2-2 H8163-0300-2-3
400 Med H8163-0400-3-2 H8163-0400-3-3
800 Med H8163-0800-3-2 H8163-0800-3-3
800 Lg H8163-0800-4-3
1600 Lg H8163-01600-4-3
2400 Lg H8163-2400-4-3
Optional Comm Board
Model Description
H8163-CB Modbus® Communications Board for H8100 Series
H8186-CB BACnet® Communications Board for H8100 Series
H8126-CB Metasys® N2 Communications Board for H8100 Series (consult factory if ordering this item)

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H81xx INSTALLATION GUIDE
Z205338-0C PAGE 3 ©2009 Veris Industries USA 800.354.8556 or +1(0)503.598.4564 / suppor[email protected] 07091
Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
3"
(77 mm)
7.6"
(193 mm)
8.3"
(211mm)
14.8"
(375 mm)
A
B
E
F
CD
A
B
E
C
F
D
B
E
F
CD
A
A = 2.6" (66 mm)
B = 1.1" (28 mm)
C = 0.8" (19 mm)
D = 1" (27 mm)
E = 2.9" (74 mm)
F = 3.5" (90 mm)
A = 4.9" (124 mm)
B = 2.9" (73 mm)
C = 2.5" (62 mm)
D = 1.1" (29 mm)
E = 5.6" (141 mm)
F = 5.9" (150 mm)
A = 4.9" (124 mm)
B = 5.5" (140 mm)
C = 2.5" (62 mm)
D = 1.1" (29 mm)
E = 8.1" (207 mm)
F = 5.9" (150 mm)
MINI
200 Amp
A = 2.2" (55 mm)
B = 1.3" (33 mm)
C = 0.5" (13 mm)
D = 0.9" (24 mm)
E = 2.3" (60 mm)
F = 3.5" (90 mm)
MICRO
100 Amp
MEDIUM
400/800 Amp
A = 3.8" (95 mm)
B = 1.5" (38 mm)
C = 1.3" (32 mm)
D = 1.1" (29 mm)
E = 4.2" (107 mm)
F = 4.8" (121 mm)
SMALL
300 Amp
LARGE
800/1600/2400 Amp
F
F
E
E
D
D
C
C
B
B
A
A
MICRO
MINI
SMALL
MEDIUM
LARGE
dimensions
1.3”
(34 mm)
2.5”
(64 mm)
1.3”
(34 mm)
1.8”
(45 mm)
Ø = 0.2”
(5 mm)
AH06 Bracket Dimensions (optional accessory)
Meter CT

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H81xx INSTALLATION GUIDE
Z205338-0C PAGE 4 ©2009 Veris Industries USA 800.354.8556 or +1(0)503.598.4564 / suppor[email protected] 07091
Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
safety
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Only qualified electrical workers should install this equipment. Such work•
should be performed only after reading this entire set of instructions.
Before performing visual inspections, tests, or maintenance on this•
equipment, disconnect all sources of electric power. Assume that all
circuits are live until they have been completely de-energized, tested,
and tagged. Pay particular attention to the design of the power system.
Consider all sources of power, including the possibility of backfeeding.
Turn off all power supplying the power meter and the equipment in which•
it is installed before working on it.
Always use a properly rated voltage sensing device to confirm that all•
power is off.
Apply appropriate personal protective equipment (PPE) and follow safe•
electrical work practices. In the USA, see NFPA 70E.
Qualified persons performing diagnostics or troubleshooting that require•
electrical conductors to be energized must comply with NFPA 70 E -
Standard for Electrical Safety Requirements for Employee Workplaces and
OSHA Standards - 29 CFR Part 1910 Subpart S - Electrical.
Before closing all covers and doors, carefully inspect the work area for•
tools and objects that may have been left inside the equipment.
Use caution while removing or installing panels so that they do not•
extend into the energized bus; avoid handling the panels, which could
cause personal injury.
NEVER bypass external fusing.•
NEVER short the secondary of a potential transformer.•
Before performing Dielectric (Hi-Pot) or Megger testing on any•
equipment in which the power meter is installed, disconnect all input
and output wires to the power meter. High voltage testing may damage
electronic components contained in the power meter.
The power meter should be installed in a suitable electrical and fire•
enclosure.
Failure to follow these instructions may result in death or serious
injury.
This symbol indicates an electrical shock hazard exists.
Documentation must be consulted where this symbol is used on the
product.
Always observe all National and Local Codes during installation
of this product.
Provide a disconnect device to disconnect the H81xx from the supply source. Place
this device in close proximity to the equipment and within easy reach of the operator,
and mark it as the disconnecting device. The disconnecting device shall meet
the relevant requirements of IEC 60947-I and IEC 60947-3 and be suitable for the
application. In the US and Canada, disconnecting fuse holders can be used.
Provide overcurrent protection devices for supply conductors. Install per national or
local regulations.
If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the device may be impaired.

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H81xx INSTALLATION GUIDE
Z205338-0C PAGE 5 ©2009 Veris Industries USA 800.354.8556 or +1(0)503.598.4564 / suppor[email protected] 07091
Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
oPeration
The H81xx Series energy meter combines industrial-grade split-core current
transformers and precision microprocessor-based metering electronics. It can detect
phase reversal, which eliminates load orientation concerns. The meter and current
transformers are calibrated as a set, so the installer must match their serial numbers
at the time of installation. The H8150 provides a control power voltage range of 90-
132 VAC. The H8163 provides an extended input control power voltage range (90-300
VAC).
The H8163 model also has a pulse output compatible with building control systems,
a phase loss output to protect equipment, and a slot to install a Modbus, BACnet, or
Metasys communication board (sold separately). When equipped with this board
and connected to a data acquisition system, the H8163 can report energy and power
diagnostic variables, including kWh, kW, PF, kVAR, Volts, and Amps.
Product diagram
UL
®
C US
NA
+ A D + B D + C D
BC
NA B C
+-+ - + -
Comm Board Slot *
* Comm board is optional and sold as a separate product.
Display
Plain Full
Black Black
Yellow Yellow
Red Red
Power Supply Board Slot
H81xx Series Cover H8163 Inside and Board Layout
Display.1. Large digit backlit LCD for data and diagnostics.
Security hasp.2.
Current transformer input terminals.3. These ensure that voltage lead and
current transformer are properly matched (e.g. red to red).
Voltage input terminals.4. These ensure that voltage lead and current
transformer are properly matched (e.g. red to red).
Pulse output terminals.5. These provide easy integration to existing control/data
acquisition systems. (H8163 only)
Phase loss output alarm.6. Alarm trips to protect equipment if phase voltage
drops 25%. (H8163 only)
Pulse rate selection switch.7. Set the pulse output at 0.1, 0.25, 0.50, or 1 pulse/
kWh to match resolution requirements. (H8163 only)
kWh reset.8. To reset the kWh counter, push both buttons at the same time and
hold for 10 seconds. To reset kW max, push both buttons and hold for 5 seconds.
Backlight enabling jumper.9. Remove this jumper to disable lighting.
Plain/full display data jumper.10. 20 or 90 second display cycle (see page 5 for
details).
2
1
34
5 6
7
8
9
10
NA
+ A D + B D + C D
BC
NA B C
+-+ - + -
Display
Plain Full
Black Black
Yellow Yellow
Red Red
Power
Supply
Comm Board Slot *
* Comm board is optional and sold as a separate product.
H8150 Inside and Board Layout
34
8
9
10
Connect white wire to (-).
Connect red/black/yellow wire to (+).

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H81xx INSTALLATION GUIDE
Z205338-0C PAGE 6 ©2009 Veris Industries USA 800.354.8556 or +1(0)503.598.4564 / suppor[email protected] 07091
Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
Disconnect and lock out all power sources during
installation and configuration.
If making connections to the meter through more than
one metallic conduit, use a bonding plate (Veris part
number AH11 or equivalent) to prevent electric shock.
Verify that the serial number on the meter matches the serial numbers on the1.
current transformers. These are calibrated as a set, and mixing transformers with
non-matching meters may damage the device when power is applied. The meter’s
serial number is printed on the label affixed to the inside of the front cover, and
the current transformer serial number is on the transformer label.
Mount the meter.2.
Attach current transformers to conductors. Local code requirements may require a3.
mounting bracket. For maximum accuracy, run the conductor through the center
of the current transformer window.
Optional step, per NEC and local regulations:4. Attach external fuses (not included
with the H81xx devices; installer must provide). Verify that fuse rating is adequate
for the applied voltage, with a current rating of ½ Amp (T) SLO-BLO. Select fuses
with a fault current rating that matches the power source rating.
installation
VERISINDUSTRIES
1-800-354-8556
Accessory bonding
plate or equivalent
required when more
than one metallic
conduit will be used.
Bond multiple
metallic conduit
runs with available
bonding plate
or equivalent
(see Veris part AH11)
CONTROLLER
Shock Hazard!
ØA
ØB
ØC
N
Installer Supplied Fuses
1/2A (T) SLO-BLO
Serial numbers are printed
on labels on the inside of the
meter cover and on the side
of the current transformer.
Only connect transformers
and meters with matching
serial numbers.
Use fuses compatible with this meter:
Single phase Veris AH02
Two phase Veris AH03
Three phase Veris AH04

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H81xx INSTALLATION GUIDE
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Typical 120 VAC, 2-Wire, 1Ø Installation
NA
+ A – + B – + C –
BC
NA B C
Red Black Yellow
Red Black White Yellow
RED CT
WHITE
Ø A
N
*
* External fuse provided by installer
(optional, per NEC and local regulations).
For 1600A or larger models in contact with a power conductor for use over the full ambient
temperature load range, use 90°C wire insulation or derate the accuracy appropriately.
Typical 208/480VAC **, 4-Wire, 3Ø Installation
NA
+ A Ð + B Ð + C Ð
BC
NA B C
RED CT
WHITE
ØA
ØB
N
BLACK CT
ØC
YELLOW CT
White Red Black Yellow
Red Black Yellow
*
*
*
Typical 240/120 VAC, 3-Wire, 1Ø Installation
NA
+ A – + B – +C –
BC
NA B C
RED CT
WHITE
ØA
ØB
N
BLACK CT
White Red Black Yellow
Red Black Yellow
*
*
wiring
NA
+ A D + B D + C D
BC
NA B C
+-+ - + -
Display
Plain Full
Black Black
Yellow Yellow
Red Red
Pulse Output
Terminal
Phase Loss
Output
Terminal
Backlight Enable Jumper
20 seconds per cycle
90 seconds per cycle
kW
max. kW
PF
Volts L-L
Amps
kW
max. kW
PF
Volts L-L
Amps
kVAR
kW Phase A
kW Phase B
kW Phase C
PF Phase A
etc.
** 480VAC applies to the H8163 only.
Connect white wire to (-).
Connect red/black/yellow wire to (+).
Use color coding to attach current transformer leads to the input terminals (e.g.5.
red lead to red terminal). Polarity is indicated in the wiring diagrams, but the
meter is polarity insensitive. See Wiring section.
Use color coding to connect voltage leads to phase conductors (e.g. red6.
transformer lead to red terminal). The meter is powered from the monitored
source, so connect the voltage leads to a circuit that is normally left on. See Wiring
section.
H8163 only:7. Connect the output terminals to the control/data acquisition system.
The Pulse Output is normally open, and the Phase Loss Output is normally open.
Both are rated for 24VAC/VDC@100mA maximum. Ensure that the installation
method and insulation ratings conform to local and national electrical codes.
Set the backlight enabling jumper as desired. Remove the jumper to disable the8.
backlight.
Set the Display Data jumper for either Plain or Full settings. Plain mode cycles9.
the display through five data elements (kW, max. kW since last reset, average PF,
line-to-line voltage, and amps) for four seconds each. Full mode cycles through all
of the data available in the meter. See the Information Reporting section for more
details.

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H81xx INSTALLATION GUIDE
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Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
information rePorting
All monitored data is listed below.
kW
Max. kW
PF
Volts
Amps
kVAR
kW, phase A *
kW, phase B *
kW, phase C **
PF, phase A *
PF, phase B *
PF, phase C **
Volts, A-B **
Volts, B-C **
Volts, A-C **
Volts, A-N *
Volts, B-N *
Volts, C-N **
Amps, A *
Amps, B *
Amps, C **
The H81xx continually reports kWh or MWh, depending on the total accumulated
energy. A secondary display cycles through other parameters. The meter has two
modes of display operation, depending on the setting of the Display Data jumper
(J8) on the main circuit board. In Full Display mode, the meter cycles through all
parameters. In Plain Display mode, the meter cycles through only the first five
parameters as listed above.
Every 10th rotation of parameters, the meter displays another set of data elements:
Pulse Rate ***
Address ****
Baud Rate ****
Parity ****
2/4 Wire ****
NA
+ A D + B D + C D
BC
NA B C
+-+ - + -
Display
Plain Full
Black Black
Yellow Yellow
Red Red
1.0 0.5 0.25 0.1
* For meters with 2 or 3 current transformers.
** For meters with 3 current transformers.
*** H8163 only.
**** H8163, only if a comm board is installed.
alarms
The following messages remain on the lower display for the duration of an alarm
condition:
Message Explanation
Phase loss The voltage on one phase is less than 75% of the voltage on any other
phase.The displayed message will indicate the problem phase.
Amps Over The measured current is greater than 110% of the transformer range. The
display message will indicate the problem phase.
Volts Over Volts A-C, B-C, or A-C is greater than 660VAC.†The displayed message will
indicate the problem phase.
†The H8163 devices are rated to 300VAC L-N, and the H8150 devices are rated to 132VAC L-N.
Operation above these levels will damage the device.
H8163 only:10. Set the Pulse Rate selection switch to the desired output rate (kWh
per pulse). Note that 0.1 is not valid for 1600A systems, and 0.1 and 0.25 are not
valid for 2400A systems.
Secure the meter cover shut using a padlock, wire tie, or other locking device.11.
Apply power to the meter.12.
Check the display. At initial power-up, the meter checks each phase, and, if the13.
phasing is correct, an OKAY message will appear. If the phasing is incorrect,
an error message will indicate which color leads are not connected properly.
Disconnect power before reconnecting leads.
Check power reading. Expected power is estimated as follows:14.
kW = Volts(L-L) * Amps * 1.732 * PF 1000
kW = horsepower * 0.746
To reset the kWh accumulator to zero, press and hold the two pushbuttons on the15.
inside of the meter cover for 10 seconds.
To reset the kW max. register, press and hold the two pushbuttons on the inside16.
of the meter cover for 5 seconds.

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H81xx INSTALLATION GUIDE
Z205338-0C PAGE 9 ©2009 Veris Industries USA 800.354.8556 or +1(0)503.598.4564 / suppor[email protected] 07091
Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
troubleshooting
Problem Solution
No display · Replace external fuses.
· Verify that display cable has not been disconnected during
installation.
· Verify voltage leads are properly connected.
Reported power too low · Verify current transformers and terminals are color-matched.
· Check for phase loss.
· Check external fuses.
Reported power
innaccurate
Verify meter and current transformers have matching serial
numbers.
Accuracy not as specified ·Verify current transformers and terminals are color-matched.
· Verify that no stray conductive materials (wire clippings, etc.)
have shorted between the terminals.
No Pulse output (H8163
only)
· Verify power is supplied in the range of 5-24VAC/DC, with a
max. load of 100mA.
· The pulse output internal is 200msec; verify the controller
will accept this signal as input.
Pulse output wrong,
display OK (H8163 only)
Set the pulse rate switch and the controller to match kWh/
pulse.
No Phase Loss output
(H8163 only)
Verify power is supplied in the range of 5-24VAC/DC, with a
max. load of 100mA.
“bAd”appears in the
display (H8163 only)
Verify that the Pulse Rate slide switch is set to a valid value.
0.1 is not valid for 1600A systems; 0.1 and 0.25 are not valid
for 2400A systems.
Accuracy not as specified Verify current transformers and terminals are color-matched.