Verlinde EUROBLOC Variator VTN User manual

This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
© (2010) Verlinde S.A. All rights reserved.
07/2013
SUPDOC_SM_TMN0300100-0 PS20441 5.7.2013 Original instructions
EUROBLOC
®
SERVICE MANUAL FOR FREQUENCY
CONTROL SYSTEM
Variator VTN
English SUPDOC_SM_TMN030-0.ORD 5.7.2013
- - - -
159457 07.2013

GUIDE TECHNIQUE
VERLINDE se réserve le droit de modifier sans préavis les caractéristiques de
son matériel
VERLINDE reserves the right to alter or amend the above information without
notice
ADVERT TMK.DOC page1
Any modification of the acceleration or deceleration ramp which
would be too low (>2s) can damage the inverter.
Too low frequency (>10Hz) can also damage it.
Before any change, we recommend you to check the feasibility
with the factory.

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This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
© (2010) Verlinde S.A. All rights reserved.
07/2013
Table of contents
1GENERAL INTRODUCTION................................................................................................................ 4
1.1Foreword: About this manual........................................................................................................................4
1.2Symbols Used in this Manual........................................................................................................................4
1.3Safety Alert Symbols and Signal Words .......................................................................................................4
1.4Questions and Comments ............................................................................................................................5
1.5Manual Use...................................................................................................................................................5
1.6Terminology ..................................................................................................................................................6
1.7Directives and standards ..............................................................................................................................7
1.7.1CE/CSA/UL/CCC ......................................................................................................................................7
1.7.2EMC ..........................................................................................................................................................7
2SAFETY FIRST!................................................................................................................................... 9
2.1Personal protective equipment (PPE)...........................................................................................................9
2.1.1Fall Protection ...........................................................................................................................................9
2.2Fire Safety.....................................................................................................................................................9
2.3Main isolation switch ...................................................................................................................................10
2.4Safety during maintenance .........................................................................................................................10
3IDENTIFICATION............................................................................................................................... 12
3.1Manufacturer...............................................................................................................................................12
3.1.1Main sticker .............................................................................................................................................12
3.2Factory code example (Factory: TMN) .......................................................................................................14
3.3Verlinde code example (Verlinde: Variator VTN, Factory: TMN)................................................................15
4CONSTRUCTION .............................................................................................................................. 16
4.1Intended use of the frequency converter ....................................................................................................16
4.2Main components........................................................................................................................................16
4.2.1Control panel...........................................................................................................................................17
4.2.2Terminal for Connection tool for TM .......................................................................................................17
4.2.3Terminals ................................................................................................................................................17
4.2.4Braking resistor .......................................................................................................................................19
4.2.5EMC Filter ...............................................................................................................................................19
5PREPREPARING THE PRODUCT FOR USE................................................................................... 21
5.1Transport and storage.................................................................................................................................21
5.2Safety precautions before installation.........................................................................................................21
5.3Mounting and installation ............................................................................................................................22
5.3.1Dimensions .............................................................................................................................................22
5.3.2Mounting .................................................................................................................................................22
5.3.3Grounding ...............................................................................................................................................23
5.3.4Model 003 with two motors .....................................................................................................................24
5.3.5Motor cable length ..................................................................................................................................24
6USER INTERFACE............................................................................................................................ 25
6.1Control panel...............................................................................................................................................25
6.2Display options............................................................................................................................................25
6.2.1Drive status .............................................................................................................................................25
6.2.2Control selection .....................................................................................................................................26
6.2.3Main menu ..............................................................................................................................................26
6.3Navigating in the menu ...............................................................................................................................27
6.3.1Using buttons ..........................................................................................................................................27
6.3.2Monitoring menu .....................................................................................................................................27
6.3.3Parameter menu .....................................................................................................................................28
6.3.4Fault history menu ..................................................................................................................................29

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
© (2010) Verlinde S.A. All rights reserved.
07/2013
7PARAMETERS...................................................................................................................................31
7.1General Description ....................................................................................................................................32
7.2Monitoring parameters................................................................................................................................33
7.3Parameter descriptions...............................................................................................................................34
7.3.1General parameters................................................................................................................................34
7.3.2Motor parameters....................................................................................................................................34
7.3.3Motor control parameters........................................................................................................................35
7.3.4Brake control parameters .......................................................................................................................36
7.3.5I/0 parameters.........................................................................................................................................37
7.3.6Other parameters....................................................................................................................................38
7.3.7Current control parameters.....................................................................................................................38
7.3.8System monitoring values.......................................................................................................................39
7.3.9System parameters.................................................................................................................................40
8MOTOR PARAMETER ADJUSTMENT..............................................................................................41
8.1Compact brake U/f -curve tuning values ....................................................................................................41
9FUNCTIONS.......................................................................................................................................42
9.1Auto-tuning..................................................................................................................................................42
9.2Flux braking ................................................................................................................................................43
10COMMISSIONING .........................................................................................................................44
10.1Visual checks ..............................................................................................................................................44
10.2Checks before the first run..........................................................................................................................45
10.2.1Power-up Procedure...........................................................................................................................45
10.3Test run for traveling movement without load.............................................................................................47
10.4Test run with load........................................................................................................................................48
10.5After the test run .........................................................................................................................................49
11OPERATING INSTRUCTIONS......................................................................................................50
11.1Control methods..........................................................................................................................................50
11.1.1EP (Electronic Potentiometer) control methods..................................................................................50
11.1.2Multistep control methods...................................................................................................................52
11.2Slowdown-limit ............................................................................................................................................57
11.3Stop-limit .....................................................................................................................................................57
12MAINTENANCE.............................................................................................................................58
13TROUBLESHOOTING...................................................................................................................59
13.1Problems and solutions ..............................................................................................................................59
13.2Exceptional situations .................................................................................................................................59
13.2.1Determining movement direction ........................................................................................................59
13.3Warning and Fault codes............................................................................................................................60
14TAKING PRODUCT OUT OF OPERATION ..................................................................................63
14.1Disposal of waste materials ........................................................................................................................63
15TECHNICAL DATA ........................................................................................................................64
16APPENDIX, ELECTRICAL CONNECTIONS .................................................................................65
17APPENDIX, CABLE CONNECTIONS ...........................................................................................66
17.1.1Conductor diameter and stripping lengths..........................................................................................66
17.1.2Recommended tightening torques......................................................................................................66

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This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
© (2010) Verlinde S.A. All rights reserved.
07/2013
1 GENERAL INTRODUCTION
1.1 Foreword: About this manual
This manual offers guidance to enable safe and efficient service.
Taking the time to read this manual will help you to prevent damage to the product, and, most importantly,
personnel situated close to it. The product is designed to be safe when used correctly. However, there are many
potential hazards associated with incorrect operation and these can be avoided when you know how to recognize
and anticipate them.
This manual is not intended as a substitute for proper training but provides recommendations and methods for safe
and efficient service.
1.2 Symbols Used in this Manual
Readers should familiarize themselves with the following symbols which are used in this manual.
Indicates that the product is slowing down or is moving at its slowest speed.
Indicates that the product is accelerating or moving at its highest speed.
NOTE: Indicates items which require special attention by the reader. There is no obvious risk
of injury associated with notes.
1.3 Safety Alert Symbols and Signal Words
The following symbols are used in this manual to indicate potential safety hazards.
Obey all safety messages that follow this symbol to avoid possible injury or
death.
CAUTION Indicates a potentially hazardous situation, which if not avoided, MAY result in
minor or moderate injury. It may also be used to alert against unsafe practices.
WARNING Indicates a potentially hazardous situation, which if not avoided, COULD result
in death or serious injury.
DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
NOTICE Addresses situations not related to personal injury, such as likely or possible damage
to equipment.

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
© (2010) Verlinde S.A. All rights reserved.
07/2013
Shall Indicates that a rule is mandatory and must be followed.
Should Indicates that a rule is a recommendation, the advisability of which depends on the facts in each situation.
1.4 Questions and Comments
Any questions or comments relating to the content of this manual and/or the operation, maintenance and/or service
of manufacturer products should be directed to: www.verlinde.com
1.5 Manual Use
Every person exposed to the manufacturer’s equipment must, prior to SERVICING AND/OR MAINTAINING SUCH
PRODUCTS, read and understand the contents of this manual and strictly adhere AND CONFORM THEIR
CONDUCT WITH AND TO THE INFORMATION, RECOMMENDATIONS AND warnings provided herein.
Note: Keep these instructions in a safe, accessible location for future reference by personnel operating the
equipment or exposed to the equipment’s operation.
Read and understand the contents of this manual prior to operating, servicing,
and or/maintaining the equipment. Failure to do so can result in serious injury
or death.
Manufacturer shall not be liable for and owner and READER shall release, and hold manufacturer, harmless from
any and all claims, demands, AND damages, regardless of their nature or type losses and expenses , whether
known or unknown, present or future, any and all liability, of and from any and all manner of actions, cause[s] of
actions, all suits in law, in equity, or under statute, State or Federal, of whatever kind or nature, third party actions,
including suits for contribution and/or indemnity on account of or in any way arising out of acts or omissions of the
Owner or READER and relating in any way to this MANUAL or THE PRODUCTS referenced herein, including, but
not limited to the Owner’s or READER’S use thereof or any other cause identified herein or that may be reasonably
inferred HEREFROM.

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This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
© (2010) Verlinde S.A. All rights reserved.
07/2013
1.6 Terminology
The following terms and definitions may have been used in this manual:
Authorized personnel Persons who are authorized by the owner and who have the necessary training to carry out operation or
service actions.
Braking resistor Model 006 includes an internal braking resistor for resistor braking.
Bridge The bridge (main girder) moves along the runway.
CE marking The product’s CE-marking indicates that the product complies with the appropriate CE regulations.
Check A visual and functional assessment (not a test) of the product without dismantling.
Compact brake Motor with internal brake.
Controller The pendant or other type of controller is used by the operator to give commands to the crane.
Current rating The nominal current of the frequency converter
EMC Filter The frequency converter has an internal EMC filter in the power supply
Flux braking The flux braking is a braking method in which the braking is dissipated as thermal energy in a motor. Model
003 is using flux braking as a braking method.
Hoist Drive mechanism for lifting and lowering the load.
Main girder The main girder (bridge) is connected to the bridge end carriages.
Main isolation switch The main isolation switch is the power switch which the operator should normally use to turn off the power.
Power supply Power is supplied to the components via the power supply.
Qualified personnel One with necessary qualification based on theoretical and practical knowledge of hoists or/and cranes. The
person must be in a position to assess the safety of the installation in conjunction with the application. Persons
with the authority to undertake certain maintenance work on products of manufacturers include manufacturers’
service engineers and trained fitters with corresponding certification.
Resistor braking The resistor braking is a braking method in which the braking is dissipated as thermal energy in a resistor.
Model 006 is using resistor braking as a braking method.
Slowdown limit Slowdown limit reduces the speed of the crane or trolley at the end of the runway.
Stop limit Stop limit stops the crane or trolley before the end of the runway.
Trolley (hoisting unit) The trolley (hoisting unit) moves along the main girder.
QR Code™ A two dimensional bar code that can include, for example, a product’s serial number in an optically readable
form.
Note: The term “QR Code” is a registered trademark of Denso Wave Incorporated in Japan and other
countries.

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
© (2010) Verlinde S.A. All rights reserved.
07/2013
1.7 Directives and standards
1.7.1 CE/CSA/UL/CCC
This product complies with one or more of the following requirements and directives described in this section. For
more detailed information about which requirements the product meets, see the main sticker attached to the
device.
CE The CE marking certifies that a product has met EU health, safety, and environmental requirements, which ensure consumer
safety.
CSA The CSA marking means that a product has been tested and meets applicable standards for safety and/or performance,
including the applicable standards written or administered by the American National Standards Institute (ANSI), Underwriters
Laboratories (UL), Canadian Standards Association (CSA), National Sanitation Foundation (NSF), and others.
UL The UL marking means that Underwriters Laboratories (UL) has tested representative samples of the product and
determined that they meet UL's requirements. These requirements are based primarily on UL's published and nationally
recognized Standards for Safety.
CCC The China Compulsory Certificate mark, commonly known as the CCC Mark, is a compulsory safety mark for a variety of
products sold on the Chinese market. The CCC mark is required for both domestically manufactured products and products
imported into China.
RoHS The RoHS marking means that a product complies with the directive for the restriction of the use of certain hazardous
substances in electrical and electronic equipment.
WEEE The WEEE indicates that the product should be disposed of according to the WEEE directive regulations.
The frequency converters carry the CE label as a proof of compliance with the Low Voltage Directive (LVD) and the
Electro Magnetic Compatibility (EMC).
1.7.2 EMC
The abbreviation "EMC" stands for Electromagnetic Compatibility. According to the European EMC directive, "the
apparatus shall be so constructed that:
yThe electromagnetic disturbance it generates does not exceed a level allowing other apparatus to operate as
intended
yThe apparatus has an adequate level of intrinsic immunity of electromagnetic disturbance to enable it to
operate as intended".
Declaration of conformity With the declaration of conformity the manufacturer informs that a device is manufactured to fulfil
required EMC standards.
Environments Immunity and emission requirements are divided in two levels in the product standard according to
the environments.
First environment is an environment that includes
domestic premises and other establishments
directly connected to a low-voltage power supply
network.

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
© (2010) Verlinde S.A. All rights reserved.
07/2013
Second environment is an environment that
includes all the establishments other than those
directly connected a low-voltage power supply
network.
EMC levels
There are three EMC levels: S, N and 0.
yS-level: No manufacturer’s EMC solution is adopted and products will be used in other market areas than
European Union (EU) when local power supply system is the grounded network.
yN-level: Manufacturer’s EMC solution is adopted to fit for Second Environment and products will be used in EU
when local power supply system is the grounded network.
y0-level: No manufacturer’s EMC solution is adopted, products can be used in either EU or other market areas
when local power supply system is the non grounded network.
Fulfilled EMC-standards
yImmunity: All products fulfil the immunity requirements defined in the EN61000-6-2 (2005) and the EN 61800-3
Amendment 11 (2004) for the second environment.
yEmissions: N level products fulfil the emission requirements (lower than specification) of the EN 61800-3 A11
(2004) for the second environment. 0 level products fulfil the emission requirements (they might exceed the
limit of N level products) of the EN 61800-3 A11 (2004) for the second environment.
Note: The involved products are designed for Second Environment (Industrial Environment) only. The disturbances emitting
from the basic products are not filtered to the required level of residential, commercial and light industrial (e.g. offices, gasoline
station, retailer shops etc.) environment (First Environment). In this sense, these products should not be used in First
environments. If you still want to use them in First environments, additional requirements are needed, please contact product
supplier.
Note: EMC filters in N level products might cause disturbances on residual current device (RCD).
Note: If the mains network is non-grounded (IT-network), the frequency converter’s EMC level shall be changed to 0 by
removing the filter capacitor disconnection screw.

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This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
© (2010) Verlinde S.A. All rights reserved.
07/2013
2 SAFETY FIRST!
Safety requirements must be understood and followed.
2.1 Personal protective equipment (PPE)
For safety, the service personnel or others in close proximity to the product may be required to wear Personal
Protective Equipment (PPE). Various types of PPE are available and must be selected according to the
requirements of the working environment.
Note: Follow the local regulations and requirements of the working environment.
2.1.1 Fall Protection
While personnel are performing inspection or maintenance work at heights, they must follow fall protection
procedures as required by local regulations. Fall prevention practices and fall protection equipment aim to protect
personnel working on or around the equipment from exposure to falls.
If the equipment does not have a service platform or handrail, personnel must use a properly fitted safety harness
that is attached to the dedicated fixing points on the building or equipment in order to prevent falls.
If the product does not have dedicated fixing points for fall protection, it is the owner’s responsibility to make sure
that there are suitable fixing points in the building structure.
If ladders must be used, personnel must practice setting and securing the ladders before using them for actual
work.
A typical fall protection program may include:
yDocumented and established site policies and procedures.
yConducting site assessments for fall hazards.
ySelection of the proper fall protection system and equipment.
yTraining on fall protection procedures and the proper use of fall protection systems.
yInspection and proper maintenance of fall protection equipment.
yMeasures to prevent falling objects.
yRescue Plans.
If necessary, contact your supplier or service organization for assistance with designing your fall protection
program.
2.2 Fire Safety
In the event of a fire, only attempt to fight it if you can do so without putting yourself in danger. Turn the power off if
it is possible to do so. Evacuate the area. Notify other people about the potential danger, and call for help.
WARNING Never use a powder type fire extinguisher on high voltage.