Vermont Castings Montpelier Medium Insert User manual

1Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
For Use in North America
SAFETY NOTICE: IF THIS APPLIANCE IS NOT
PROPERLY INSTALLED, OPERATED AND
MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE
INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOWINSTRUCTIONSMAYRESULTINPROPERTY
DAMAGE, BODILY INJURY OR EVEN DEATH.
CONTACT LOCAL BUILDING OFFICIALS ABOUT
RESTRICTIONS AND INSTALLATION INSPECTION
REQUIREMENTS IN YOUR AREA.
Owner's Manual
Installation and Appliance Setup - Care and Operation
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Call your dealer for questions on Installation, Operation, or Service.
Montpelier Medium Insert
NOTICE: SAVE THESE INSTRUCTIONS
Please read this entire manual before
installation and use of this wood-burning
room heater.
Failure to follow these instructions could
result in property damage, bodily injury
or even death.
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2Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
Introduction
Save These Instructions for Future Reference
The Montpelier Medium Insert is designed, tested
and listed for burning wood. Do not burn other fuels.
The Montpelier MediumInsertis notlistedformobile
home installations.
Failure to follow these instructions may result in
property damage, bodily injury or even death.
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WARNING
!
This stove has not been tested with an unvented gas
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Table of Contents
= Contains updated information
Î
SAFETY NOTICE: IF THISAPPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAINTAINED,A HOUSE
FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO FOLLOW
INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL
BUILDINGOFFICIALSABOUTRESTRICTIONSANDINSTALLATION INSPECTIONREQUIREMENTSINYOURAREA.
!WARNING
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Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
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ELECTRICAL
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Chimney Connector:PP
Flue Exit Position7RS
Primary Air
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Blower Rating FIP9+]
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Other Important Information
Vent Size: ,QFKPP
Firebox Size: FXIW
Max. Wood Length: 0D[LPXP
Ideal Wood Length: 
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Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
Figure 1 -0RQWSHOLHU0HGLXP,QVHUWGLPHQVLRQV
Dimensions
17-1/4” (434 mm)
21-1/2”
(548 mm)
30-1/2” (774 mm)
28-3/4” (730 mm)
22-1/4”
(565 mm)
22-1/4” (564 mm)
11-1/2”
(292 mm)
26-3/4” (680 mm) 14-1/4” (362 mm)
21-9/16” (547 mm)
21-9/16” (547 mm)
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Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
SAFETY NOTICE: IF YOUR MONTPELIER MEDIUM
INSERT IS NOT PROPERLY INSTALLED, AHOUSE FIRE
MAYRESULT. TOREDUCE THERISKOFFIRE,FOLLOW
THEINSTALLATION INSTRUCTIONS. CONTACT LOCAL
BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS
AND INSTALLATION INSPECTION REQUIREMENTS IN
YOUR AREA.
Requirements for Existing Fireplaces
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The Montpelier Medium Insert is not listed for installation
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Requirements for Existing Chimneys
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Chimney Height / U.S. and Canada
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Installation
U.S.
In the U.S. (ANSI/NFPA 211, 1988), when installed in a
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Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
Fireplace Minimums
Flush Mount 3" Extended Mount
A:LGWKDW)DFH PP
B:LGWKDW'LPHQVLRQ& PP PP
C'HSWK1PP PP
D+HLJKWDW)DFH PP PP
E+HLJKWDW'LPHQVLRQ& PP PP
Fireplace Maximums
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I:LGWK2PP
J+HLJKW2PP
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Clearance Requirements
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Hearth Requirements
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How to Determine if Alternate Floor Protection Materials
are Acceptable
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Fireplace Clearances
Flush Mount 3" Extended Mount
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Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
United States Canada
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total R-value of 1.49LVQHFHVVDU\
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Optional Surround Packages
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Georgian Cast Surround Enclosure Area
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Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
Installing the Montpelier Medium Insert
 Remove or Disable the Fireplace Damper. ,I FRGHV
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~ NOTE: CANADIAN INSTALLATIONS ~
In accordance with CAN/CSA B365-M91, you must
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19’
(483 mm)
Ref. 26”
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 Route the blower power cord.5XQWKHSRZHUFRUGRXW
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NOTE: DO NOT RUN THE POWER CORD UNDER OR IN
FRONT OF THE UNIT.
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 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
Smoke and CO Detectors
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Safety Tips
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 Connect the Blower power cord to the power supply.
DO NOT ROUTE THE POWER CORD UNDER OR IN
FRONT OF THE UNIT.
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11 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
Operation
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Open - Control Lever to the Left
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12 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
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Starting and Maintaining a Wood Fire
Burn solid wood fuel only in the Montpelier Medium
Insert, and burn it directly on the grate. Do not elevate
the fuel. Do not burn coal or other fuels.
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Montpelier Medium Insert Control Settings
Primary Air Air Circulation
Burn Rate Control Settings Fan Speed Control Position
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altering the air control adjustment range outlined in
these directions.
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Burn Only High-Quality Wood
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Use the Air Control Settings that Work Best for You
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 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
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permanent damage to the stove. If an exterior part of
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well away from the heater while it is in use.
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<RX¶OOVRRQ¿QGWKDWWKHLQVHUWLVHOTWHILEINOPERATION!
KEEP CHILDREN, CLOTHING, AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS.
Operate your Montpelier Medium Insert only with the
door fully closed. If the door is left partially open, gas
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WARNING
!

 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
3ULPDU\$LU
+ROHV
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Andiron
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Remove and Store Ash Safely
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CAUTION
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Special Tactics for Cold-Climate Heating
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 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
Maintenance
Keep Your Montpelier Medium Insert Looking New and
Working Its BestCare of the Cast Iron Surface
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Locking Nut
Large
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Adjust the Door Latch Periodically
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 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
Removing and Replacing Door Glass
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Replaceable Montpelier Medium Insert Fiberglass
Gaskets
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 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
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5HYHUVHWKHSURFHGXUHWRUHLQVWDOOWKH¿UHFKDPEHU
Replacing the Door Gaskets
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The Chimney System
A Clean Chimney System is Safer and Works Better
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Learn to Recognize and Avoid Creosote
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 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
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Optional Accessories
Fireplace System Maintenance Schedule
Fireplace:
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Yearly Spring Cleaning:
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Flex Connection:
Two Months:
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Yearly Spring Cleaning:
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IRU LQVSHFWLRQ DQG FOHDQLQJ 5HSODFH ZHDN VHFWLRQV RI
FRQQHFWRU
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Georgian Cast Surround
Model Color
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'96*7.%0 %URZQ0DMROLFD
Mead Cast Surround
Model Color
0($'&% &ODVVLF%ODFN
0($'%0 %URZQ0DMROLFD
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Model Color
&$3&% &ODVVLF%ODFN
Steel Surround
Model Color
/+(66% &ODVVLF%ODFN6PDOO
/+(6/% &ODVVLY%ODFN/DUJH
Extended Trim Plate
/+(7&.&DQQRWEHXVHGDORQH
DYI Inside Fit Surround Kit
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$GGLWLRQDOPDWHULDOVPXVWEHSXUFKDVHGORFDOO\
3" Extension Package
Model Color
03.&% &ODVVLF%ODFN
Trim Kit Base Risers (for use with most surrounds)
Model
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/+(5%ODFN
/+(5%ODFN
Note:7ULPNLWEDVHULVHUVDUHQRWIRUXVHZLWKWKH03.&%
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 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
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Montpelier Medium Insert
1
3
4a
5
6
7
8
9
9
10
11
12
13
15 14
16
17 18
19
20
20
21
22
23 24
25
26
27
28
30
31
32
34
35
35
37
39
40
41
41
42
43 44
45 46
47
48
49 50
2
58
36
38
54
52
52
53
33
55
29
57
56
51
59
59
59
59
4b
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  %ULFN5LJKW(QG 
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Ref. Description Part Number Ref. Description Part Number
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Service Parts List

 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R23 • 11/18 3-90-30004403
Montpelier Medium Insert (continued)
Shell Enamel Parts - Montpelier Medium Insert
Part Name Classic Black Brown Majolica
Front Z6SDFHU$V\ . 
Door $ 
$VKOLS $ 
)URQW3DQHO $ 
3DQHO'RRU $ 
7RS)LOOHU $ 
NOTES:
 8VHLIZLUHDVVHPEO\LVDWWDFKHGWR¿UHER[3UH
 8VHLIEUDFNHWLVDWWDFKHGWR¿UHER[3UH
Ref. Description Part Number
  &OLS*ODVV 
  *ODVV&HUDPLFWKLFNXQFRDWHG 
  3DZO$VVHPEO\/RQJ$GMXVWDEOH 
  )URQW6WHHO+DQGOH6KDIW 
  *DVNHW)LEHUJODVV 
  *DVNHW)LEHUJODVV 
  +LQJH+DOI'RRU8SSHU 
  'RRU 5HIHUWR(QDPHO3DUWV&KDUW
  )ODQJH7RS6XUURXQG 
  )LOOHU7RS 5HIHUWR(QDPHO3DUWV&KDUW
  3DQHO 5HIHUWR(QDPHO3DUWV&KDUW
  3DQHO'RRU 5HIHUWR(QDPHO3DUWV&KDUW
  3LQ'RRU 
  &RYHU3ODWH%RWWRP$LU 
  6QDSVWDW%UDFNHW 
  +DQGOH:RRG%ODFN 
  +DQGOH6FUHZ 
  $LUZDVK 
  +LQJH6SDFHUV 
Ref. Description Part Number
  %RWWRP+HDW6KLHOG 
  %DVH 
  )DQ.LW$VVHPEO\ 
  5HSODFHPHQW%ORZHURQO\ 
  6QDSVWDW:LUH$VV\ 
  6QDSVWDW:LUH$VV\ 
  5KHRVWDWDQG:LUH$VV\ 
  3RZHU&RUG 
  6QDSVWDW 
  6QDSVWDW%UDFNHW 
  '.QRE 
  $VKOLS 5HIHUWR(QDPHO3DUWV&KDUW
  %RWWRP$VVHPEO\ 
  &RYHU3RZHU&RUG 
  6KURXG2XWHU 
  6KURXG7RS 
  )OXH&ROODU 
  )ODQJH5LJKW6LGH6XUURXQG 
  )ODQJH/HIW6LGH6XUURXQG 