Versalift VTL-135-F User manual

1
‘’’’’’’
OPERATOR'S MANUAL
VTL MODELS
VTL-135-F and VTL145-F
For VTL-135-F and VTL-145-F
From March 2019
Last Revised 02/08/2021
ISSUE 2
VDL1314-28
ATTENTION
DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN OPERATOR’S MANUALS,
PROVIDED WITH EACH VERSALIFT.
THIS MANUAL CONTAINS CONFIDENTIAL INFORMATION AND IS THE SOLE PROPERTY OF TIME MANUFACTURING CO. CONTENTS ARE NOT TO
BE DISCLOSED, COPIED, OR REPRODUCED IN ANYMANNER WITHOUT THE EXPRESSED, WRITTEN PERMISSION OF TIME MANUFACTURING CO.

i
CONFORMITY
Manufacturer
Company: TIME Manufacturing Company
Product: Versalift Aerial device for Mobile Elevating Work Platform
Address: 7601 Imperial Drive –P. O. Box 20368
Waco, Texas 76702-0368
United States of America
Telephone: + 1 / 254 / 399-2100
Telefax: + 1 / 254 / 399-2650
EU-Representative
Company: TIME Export
Address: Søndervang 3
DK-9640 Farsø
Denmark
Telephone: + 45 / 98 63 24 33
Telefax: + 45 / 98 63 24 83
Product Identification
Description: Versalift Aerial Device
Type: VTL all models
Incorporation: This aerial device is intended for installation on a commercial vehicle
that complies with the requirements specified in the Manufacturer’s
Installation Manual or is otherwise identified by the Manufacturer or the
EU-Representative as a suitable carrier. The completed machine is
then a Mobile Elevating Work Platform (MEWP) and must, as a whole,
comply with the provisions of Council Directive 2006/42/EC and
harmonized standard EN 280:2013+A1:2015.
Compliance and Incorporation
This partly completed machinery has been designed, manufactured and tested in compliance
with the Council Directive of 17 May 2006 concerning machinery (2006/42/EC), the Council
Directive of 26 February 2014 relating to electromagnetic compatibility (2014/30/EU) and the
Council Directive of 8 May 2000 relating to noise emission in the environment by equipment
for outdoor use (2000/14/EC). The standards and provisions applied are listed below.
The results of all manufacturing checks, examinations and qualification tests of the partly
completed machinery are kept on record at the Manufacturer or the EU-Representative and
are, along with all relevant technical information, available to national authorities on request.
This partly completed machinery is intended for installation on a suitable carrier vehicle, the
completed machinery then being a MEWP. The installation technical file and the results of all
checks, examinations and qualification tests are kept on record at the Installer and are
available national authorities on request.
Standards
A number of European, international and works standards have been applied for the design,
manufacturing, installation, safeguarding and testing of the aerial device. The most important
are listed below:
EN 280 Mobile Elevating Work Platforms –Design Calculations –Stability
Criteria –Construction –Safety –Examinations and Tests ii

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EN 4413 Hydraulic Fluid Power –General Rules and Safety Requirements for Systems and
Their Components
EN 12100 Safety of Machinery –General Principles for Design –Risk Assessment and Risk
Reduction
EN 13849-1 Safety of Machinery –Safety-Related Parts of Control Systems –Part 1:
General Principles for Design
EN 13849-2 Safety of Machinery –Safety-Related Parts of Control Systems –Part 2:
Validation
EN 13850 Safety of Machinery –Emergency Stop –Principles for Design
EN 13857 Safety of Machinery –Safety Distances to Prevent Hazard Zones Being Reached
by Upper and Lower Limbs
EN 60204-1 Safety of Machinery –Electrical Equipment of Machines –Part 1: General
Requirements
EN 60664-1 Insulation Coordination for Equipment within Low-Voltage Systems –Part 1:
Principles, Requirements and Tests
VDE 0682-742 Hubarbeitsbühnen zum Arbeiten an unter Spannung stehenden Teilen bis
AC 1000 V und DC 1500 V
The EU-Representative hereby declares that the aerial device has been examined and
tested and it is in compliance with the directives and standards referred to.
However, this partly completed machinery may NOT be put into service until it has been
installed on a carrier vehicle according to the advised methods in the Manufacturer’s
Installation Manual and the mounting specifications of the vehicle manufacturer, and the
completed MEWP has been declared in conformity with the provisions of aforementioned
directives and relevant standards by the Installer.
Place and Date: Farsø, 2018-02-20
Name: Breki Mar Luthersson, MIDA, BSc.
Position: Head of Type Approvals and Standards, TIME Export

OWNER’S WARRANTY
The Versalift Aerial Device is engineered and designed to perform as stated on published
specifications. Only quality material and workmanship are used in the manufacture of this
product. With proper installation, regular maintenance, and periodic repair service, the
equipment will provide excellent service.
Those parts of the Versalift that are manufactured by Time Manufacturing Company are
warranted for one full year from date of purchase. This warranty is issued only to the original
user and promises that Time Manufacturing Company manufactured products are free from
defects in material and factory workmanship when properly installed, serviced, and operated
under normal conditions, according to the manufacturer’s instructions.
Manufacturer’s obligation under this warranty is limited to correcting without charge at its
factory any part or parts thereof which shall be returned to its factory or one of its Authorized
Service Stations, transportation charges prepaid, within one year after being put into service
by the original user, and which upon examination shall disclose to the Manufacturer’s
satisfaction to have been originally defective. Correction of such defects by repair to, or
supplying of replacements for defective parts, shall constitute fulfillment of all obligations to
original user.
This warranty shall not apply to any of the Manufacturer’s products which must be replaced
because of normal wear, which have been subject to misuses, negligence or accident, or which
shall have been repaired or altered outside of the Manufacturer’s factory unless authorized by
the Manufacturer.
Manufacturer shall not be liable for loss, damage, or expense directly or indirectly from the use
of its product or from any cause.
The above warranty supersedes and is in lieu of all other warranties, expressed or implied, and
of all other liabilities or obligations on part of Manufacturer. No person, agent, or dealer is
authorized to give any warranties on behalf of the Manufacturer or to assume for the
Manufacturer any other liability in connection with any of its products unless made in writing
and signed by an officer of the Manufacturer.

TABLE OF CONTENTS
Introduction................................................................Section 1
Safety ..........................................................................Section 2
•Decals...........................................................................................................2-1
•Guidelines for safe work practice ..................................................................2-2
Specifications.............................................................Section 3
•General specifications...................................................................................3-1
•Option specifications.....................................................................................3-2
•Technical specifications ................................................................................3-3
Operation....................................................................Section 4
•Positioning the aerial lift for operation ...........................................................4-1
•Aerial lift operation.........................................................................................4-2
•Cab control operation....................................................................................4-3
•Ground control operation...............................................................................4-4
•Lower control operation.................................................................................4-5
•Upper control operation.................................................................................4-6
•Storing the aerial lift for transport ..................................................................4-7
Emergency operation ................................................Section 5
Preventive maintenance............................................Section 6
•Daily visual inspection...................................................................................6-1
•Lubrication.....................................................................................................6-2
•Hydraulic system maintenance .....................................................................6-3
•Routine adjustments......................................................................................6-4

1-1
1. Introduction
The Versalift aerial device has been designed and engineered to conveniently place
personnel at work stations above the ground. This aerial device, as manufactured, meets
or exceeds all applicable EN 280 requirements. Full controls at the platform and complete
freedom of boom movements make the Versalift a truly flexible and functional work
platform.
This manual is furnished to provide practical and essential information for efficient operation
of the Versalift aerial device. Proper operation of this aerial lift is the responsibility of the
operator and requires a thorough understanding of its capabilities. Personnel responsible
for the operation of the aerial lift must be familiar with and understand this manual.
THIS MANUAL CONTAINS CONFIDENTAL INFORMATION AND IS SOLE
PROPERTY OF TIME MANUFACTURING, AND IS NOT TO BE DISCLOSED,
COPIED, OR REPRODUCED WITHOUT EXPRESSED PERMISSION OF TIME
MANUFACTURING COMPANY.
The standards and regulations in force in the country of operation must be complied with.
Detailed information for the maintenance inspection and service of the Versalift aerial
device can be found in the accompanying Service Manual. Should further installation
information be required, contact your local Versalift dealer, Time Manufacturing
Company, or Time-Export.
DANGER: THIS EQUIPMENT SHOULD BE OPERATED AND SERVICED
ONLY BY COMPETENT PERSONNEL FAMILIAR WITH
GOOD SAFETY PRACTICES. THIS INSTRUCTION IS
WRITTEN FOR SUCH PERSONNEL AND IS NOT INTENDED
AS A SUBSTITUTE FOR ADEQUATE TRAINING AND
EXPERIENCE IN SAFE PROCEDURES FOR THIS TYPE OF
EQUIPMENT.
DANGER: READ AND UNDERSTAND THIS MANUAL BEFORE
ATTEMPTING TO OPERATE THIS AERIAL DEVICE.
The manual identifies all the controls and their locations and describes how the controls
function. Routine preventive maintenance is very important in maintaining reliable aerial lift
service. A preventive maintenance schedule is provided and must be understood and
followed by all operators.

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DANGER: THIS IS NOT MAINTENANCE FREE EQUIPMENT.
NOTICE: THIS MANUAL IS A PERMANENT PART OF THE VERSALIFT
AERIAL DEVICE AND MUST REMAIN WITH THE UNIT
ALWAYS.
Time Manufacturing Company reserves the right to improve the design or specifications
at any time without any obligation to incorporate new features into products previously sold.
MANUAL STRUCTURE
This manual is divided into six, numbered chapters. The first number in the page number at
the bottom of each page identifies the chapter number.
ADDITIONAL MANUAL FEATURES
Danger, caution,and warning notes are indented, bold faced, and separated from the
regular text to emphasize their importance and the need for attention.
Non-critical units of measure are usually rounded-off to the nearest whole unit.
Notes referring the reader to related information in the manual indicate the chapter or a
section of a chapter, not to a single page. The reader may need to scan a few pages to
find the needed information.
When interchangeable terms exist, the preferred current terminology is used. For example,
“platform” is used instead of “bucket,” and “turret” instead of “mast.”
This manual is representative for the VTL aerial device and specifications can vary from
those shown here.

1-3
Pedestal
(
& valves)
Slewing ring
and hydraulic
motor
Boom cylinder
Turret
Telescope assembly
(with inner and outer boom
Flyboom
Flyboom cylinder
Levelling Platform
Levelling cylinder
(Slave)
Upper
VTL - Major components
(with oiltank, emergency pump
&
Levelling cylinder
(Master)
telescopecylinder and cable chain)
Flyboom
Flyboom cylinder
bars
(Slave)
control
VTL-xx-xxx-F
Fig. 1-3 Model VTL Major components

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2. Safety
Only properly trained operators are qualified to operate the Versalift aerial lift. Operator
training shall include complete instruction and understanding of the manufacturer’s
manuals, employer’s work rules, and all related governmental regulations. Prior to
operation from the platform the machine must be operating properly, must have been
installed properly, inspected, and maintained in accordance with the manufacturer’s
instructions. All safety signs, guards, and covers must be in place and in proper condition.
DANGER: AN UNTRAINED OR CARELESS OPERATOR SUBJECTS
HIM/HERSELF AND OTHERS TO DEATH OR SERIOUS
INJURY.
Throughout this manual there are Danger, Warning, and Caution notes that emphasize
the possible hazards when operating the Versalift. It is the responsibility of the operator to
become familiar with the contents of this manual.
Two of the main risks associated with operating an aerial lift:
(1) Electrocution caused by operating too close to power lines.
(2) Injuries caused by falling as a result of equipment failure or the operator performing
an unsafe or unstable manoeuvre.
No manual can address every conceivable operating hazard. Therefore, the prevention of
accidents is greatly dependent upon good judgement and common sense of the operator.
It is the responsibility of the operator to use the Versalift only when it has been installed
and maintained in accordance with the manufacturer’s manuals. The preventive
maintenance program outlined in this manual and the Service manual must be followed.
It is extremely important for the operator to be thoroughly familiar with the Versalift aerial
device. Study the information in this manual and the Versalift controls until both are
completely mastered. Then go to a large, open area to practice using the aerial lift.
Decals are installed at numerous locations onthe aerial lift to warn personnel of the potential
hazards during the use and operation of the aerial lift. It is important that the operator and
ground personnel read and understand the information on the decals.
If any decals are defaced, illegible or lost, they must be replaced. Refer to the “Decal
Placement” illustration in this manual for a complete listing and the locations of the decals.
For your convenience these decals arepictured on the following pages as a quick reference
for reviewing safety concerns and for providing part numbers when ordering replacements.
TABLE OF CONTENTS
Decals ........................................................................................................................2-1
Guidelines for safe work practice............................................................................2-2

2-2-1
2-1 Decals
All the warning and instruction decals, and their respective part numbers, on the Versalift
aerial device are included below and on the following pages. The decals are shown in
thumbnail size only.
Illustration
Description
Part No.
Max 12.5 m/sec
Beaufort 6 14-23702-00-01
Wind speed and personnel
restraint system decal
14-23702-00-01
Anchor point (support ring)
for a restraint system
against falling.
14-30593-00-01
Danger –Electrocution
decal
14-36051-09-02
Danger –Fall from
platform decal
14-14014-09-01
Danger –Holding valve
decal
On all cylinders
14-7500-09-01

2-2-2
BRIEF OPERATING INSTRUCTIONS
14-23651-09-02
1. The Versalift may only be operated by persons above 18 years of age that have received instruction in
its use, and have read and understood the Operator's Manual.
2. When operating the Versalift, the procedures laid down in the Operator's Manual must be adhered to,
as must provisions and regulations imposed by national and local authorities.
3. Never allow an unauthorized person to operate the Versalift.
4. Never make any compromises with regard to inspection and safety.
5. Set the parking brake and shift the vehicle transmission to neutral before commencing operation with
the Versalift.
6. The Versalift must stand on firm and level ground for operation. Do not operate the Versalift on a
slope greater than the inclination specified on the machine plate.
7. Engage the hydraulic pump (PTO or fan-belt driven) and turn on warning lights and beacons.
8. Deploy outriggers (if so equipped) onto firm ground before commencing operation with the Versalift. If
the Versalift is provided with an axle lock, this must be engaged. For a Versalift without outriggers, or
to be used in arestricted work envelope without outriggers, the wheels must be chocked.
9. The selector switch between upper and lower controls must stand in the upper control position.
10. Check that the emergency stops at both upper and lower control stations are in the released position
(not activated).
11. The platform access door must be firmly closed after entering the platform and a personal restraint
system must be worn at all times.
12. The maximum permissible slope for lift operation is normally 5° for the Versalift. For the slope
permitted the specific unit, refer to the machine plate.
13. Do not operate the Versalift at wind speeds greater than 12.5 m/sec. If the wind speed exceeds this,
then cease operation and stow the unit.
14. The maximum rated load capacity of the Versalift, which is declared on the machine plate, must not be
exceeded. The maximum permissible manual force must not be exceeded. This is 200 N for one-man
platforms and 400 N for two-man platforms. Never use the Versalift as a crane.
15. During operation of the Versalift, initiate and terminate all movements softly. Any approach of the
platform towards obstacles should always be done slowly and with caution. The platform must never
collide with obstacles as that involves serious hazards.
16. THIS AERIAL LIFT IS ONLY INSULATED FOR VOLTAGE UP TO 1 kV. Note that dirt, foreign
substances and moisture may degrade the insulating properties of the Versalift.
17. Standard EN 50110-1 (Operation of Electrical Installations) specifies minimum safety distances to live
electrical lines and equipment (refer to table below). Additionally, there may be local requirements that
must be observed.
Nominal Voltage 1 - 110 kVMinimum Safety Clearance 3 m
Nomina Voltage 110 - 220 kVMinimumSafety Clearance 4 m
Nominal VoltageAbove 220 kVMinimum Safety Clearance 5 m
Operating instructions
1kV insulated lift
14-23651-09-02
Arrows for slewing home
position
38398-A2 (Arrow)
Adjustment of system
pressure
14-36457-09-01
Platform capacity decal
120 kg = 23471-A1
230 kg = 0136-00-01
265 kg = 23473-A1

2-2-3
Emergency operation –
Control valves for lift
FPC –Rexroth valves
14-0645-00-19
Emergency operation –
Control valves for lift
And outriggers –axlelock
(if so equipped).
LMC –Tecnord valves
Dual inlet
14-0645-00-03
Emergency operation
Controlvalves for lift
LMC/RLC –Tecnord
valves
Single inlet
Articulating flyboom
14-0645-00-18
Emergency operation
Controlvalves for lift
LMC/RLC –Tecnord
valves
Single inlet
Fixed flyboom
14-0645-00-11

2-2-4
Emergency operation
Control valves for
outriggers and axlelock
(option)
LMC/FPC –Rexroth
valves
14-0645-00-13
Emergency operation of lift
Dump valve
RLC –single inlet
14-0645-00-20
Emergency controls under
cover decal
14-0124-09-01
Selector switch –
Operation upper/lower
control
15567-1
Raise booms free of
obstacles
Only on aerial devices
with articulating flyboom
Raise booms free of
obstacles

2-2-1
2-2 GUIDELINES FOR SAFE WORK PRACTICES
1. The Versalift may only be operated by trained personnel, authorized for its
use.
2. Read and understand the Operating Manual, in order to ensure correct
operating procedures.
3. Never allow unauthorized persons to operate the Versalift.
4. Never make any compromises with regard to inspection and safety.
5. Set the parking brake and shift the vehicle transmission into neutral.
6. Engage the hydraulic pump (PTO or fan-belt driven) and turn on the warning
lights / flashers.
7. Deploy outriggers (if so equipped) onto firm ground before commencing
operation with the Versalift.
8. For a Versalift without outriggers, or to be used in a restricted work envelope
without outriggers, the wheels must be chocked.
9. Do not operate the Versalift on a slope greater than what it is rated for –5°
being the normal rating. Refer to the machine plate for the rating.
10. Do not operate the Versalift at wind speeds greater than 12.5 m/sec.
11. Maximum rated platform capacity is 120 kg for one-man platform and 265 kg
for two-man platform. Refer to the machine plate for the rating.
12. Maximum permissible manual force is 200 N for one-man platform and 400 N
for two-man platform. Refer to the machine plate for the rating.
13. Always wear a personnel restraint system.
14. Lift the boom assembly free of stowed position before rotating the Versalift.
15. Always maintain a safe clearance to electrical lines and equipment –at least
1.5 metres unless greater distance is mandated by local regulations.
16. Never use the Versalift as a crane.
17. Always communicate to the rest of the crew if an emergency situation has
occurred or if the Versalift has malfunctioned in any way.
18. Emergency Stops are found on both upper and lower controls.
19. Always ensure that the platform access door is closed and secured.
20. Always operate the control devices in a calm and deliberate manner in order
to ensure smooth and shock-free movement of the booms.
A safe attitude is very important to you, the operator. Practice anticipating
accidents and operating hazards. Then determine a corrective course of action to
respond to the situation. This habit will sharpen your safety awareness, quicken
your reaction time, and prevent many accidents.

2-2-2
THINK SAFETY
The following sketches illustrate some of the unsafe situations that might occur
during the use or operation of the Versalift. Some of these safety problems are
very basic and as a result are often taken for granted.
Always engage the stabilisers, and maintain the correct tyre
pressure to increase vehicle stability.

2-2-3
Always wear a personnel restraint system
attached to the lanyard anchor.
Don’t park the vehicle on a hill unless absolutely necessary. When
the vehicle is parked on a slope, take the special precautions
defined in Chapter 4, “Operation”.

2-2-4
Remember to set the parking brake and
chock the wheels of the vehicle
Watch the booms to make sure they clear the
vehicle and other obstructions.

2-2-5
Maintain safe clearances from electrical power lines and apparatus.
The aerial lift does not provide protection from contact or proximity
to two or more electrically charged conductors.
Never use the VERSALIFT as a crane.

2-2-6
Stow the booms securely before moving the vehicle.
Whenever tools or equipment are included with the operator in the platform
the combined weight must not exceed the rated load capacity.

2-2-7
Avoid dropping tools. Use a hand line to raise or
lower Tools to/from the platform.
Stand only on the platform floor.