Vertiv BDS-40 User manual

BDS–40
Battery Diagnostic System
Installation Instructions
For Open Rack Systems
Vertiv Corporation
1050 Dearborn Drive
Columbus, OH 43085
Tel: [phone] Fax: [phone]
www.vertivco.com
590-2101-501A/SL-39416/4200–079 R5

BDS–40
Battery Diagnostic System
Installation Instructions
For Open Rack Systems
Vertiv Corporation
1050 Dearborn Drive
Columbus, OH 43085
Tel: [phone] Fax: [phone]
www.vertivco.com
590-2101-501A/SL-39416/4200–079 R5

The information contained in this document is subject to change without notice and may not
be suitable for all applications. While every precaution has been taken to ensure the
accuracy and completeness of this document, Vertiv assumes no responsibility and
disclaims all liability for damages resulting from use of this information or for any errors or
omissions. Refer to other local practices or building codes as applicable for the correct
methods, tools, and materials to be used in performing procedures not specifically described
in this document.
The products covered by this instruction manual are manufactured and/or sold by Vertiv.
This document is the property of Vertiv and contains confidential and proprietary information
owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv
is strictly prohibited.
Notice to Users
Vertiv Corporation reserves the right to make changes to this document without notice to
any user or reseller of this product. Vertiv Corporation also reserves the right to substitute or
terminate distribution of this document, with no obligation to notify any person or party of
such substitutions or terminations.

Table of Contents
1 LEGAL INFORMATION............................................................................................1
1.1 FCC DECLARATION OF CONFORMITY...................................................................... 1
1.2 REGULATORY INFORMATION....................................................................................1
1.2.1 Type Of Service ...................................................................................................... 1
1.2.2 Telephone Company Procedures............................................................................ 1
1.3 SERVICE......................................................................................................................1
2 SAFETY INFORMATION..........................................................................................2
2.1 General.........................................................................................................................2
2.2 Before Applying Power..................................................................................................2
2.3 Ground the Equipment/Chassis.....................................................................................2
2.4 Fuses............................................................................................................................3
2.5 Do Not Remove Equipment Cover ................................................................................ 3
2.6 Do Not Operate Damaged Equipment........................................................................... 3
2.7 Do Not Service or Adjust Alone..................................................................................... 3
2.8 Do Not Substitute Parts or Modify Equipment ............................................................... 4
2.9 Ensure Rack/Chassis/Shelving/Mounting Stability......................................................... 4
2.10 Radiated Immunity........................................................................................................4
2.11 Insulation Rating for Wires ............................................................................................ 4
2.12 Ventilation.....................................................................................................................4
2.13 Drawings.......................................................................................................................4
2.14 Warning......................................................................................................................... 4
2.15 Caution ......................................................................................................................... 5
2.16 Note:............................................................................................................................. 5
2.17 Safety Symbols.............................................................................................................5
3 EMERGENCY SHUTDOWN SWITCH/ DISCONNECT DEVICE..............................5
3.1 BDS–40 Disconnect Device .......................................................................................... 5
3.2 Uninterruptible Power Supply UPS................................................................................ 6
4
P
4.1
REVENTIVE MAINTENANCE................................................................................6
Visual Inspection........................................................................................................... 6
4.2
Cleaning System Components...................................................................................... 6
4.3
Fans and Vents............................................................................................................. 6
4.4
Sense Leads (When Applicable) ................................................................................... 6
4.5
Internal Components..................................................................................................... 6
4.6
Shipping, Storage, Normal Use Protection.................................................................... 7
5
P
5.1
RODUCT OVERVIEW............................................................................................7
Normal Operating Mode................................................................................................ 7
5.2
Discharge Mode............................................................................................................ 7
5.3
Resistance Test Mode................................................................................................... 8
5.4
BDS–40 Features.......................................................................................................... 8
5.4.1 Alarm Features........................................................................................................ 8
5.5 Materials .......................................................................................................................9
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Table of Contents
5.5.1 Optional..................................................................................................................14
5.6 Required Tools.............................................................................................................16
5.7 Building Management System Integration....................................................................18
5.8 Panel Controls And Indicators......................................................................................18
5.9 BDS System Specifications..........................................................................................18
6 BEFORE SYSTEM INSTALLATION ......................................................................18
6.1 Required Drawings.......................................................................................................18
6.2 System Configurations.................................................................................................19
6.3 Location Consideration.................................................................................................20
6.3.1 Check Service Access............................................................................................20
6.3.2 Maximum Wire And Cable Lengths........................................................................20
6.3.3 Fiber Optic Cable And BDS–40 Communication Information..................................20
6.3.4 Sense Lead Harness Routing From BD–40 To The Battery ...................................21
7 BEGIN SYSTEM INSTALLATION..........................................................................21
7.1 Identify and Verify Cells, Markings, Load Steps, Configuration, etc..............................21
7.2 Prepare All Batteries....................................................................................................22
7.2.1 Fit TabWashers.....................................................................................................22
7.2.2 Check Sense Lead Routing From BD–40 To The Battery.......................................24
7.2.3 Cut Sense Leads To Appropriate Lengths..............................................................24
7.2.4 Internal Resistance Load Lead Cable Cutting And Connecting ..............................25
7.2.5 Discharge Current Sensor (Optional) .....................................................................26
7.2.6 Temperature Sensor (Optional)..............................................................................27
7.2.7 Float Current Sensor (Optional) .............................................................................28
7.2.8 Alarm Contacts And Remote Alarm Reset..............................................................32
7.3 Base To Plus Unit Fiber Optic Connection ...................................................................33
8 FINAL STEPS CONNECTING TO BATTERY TERMINALS ..................................33
8.1 Connect Cell Voltage Sense Lead Harness To BDS–40 ..............................................33
8.2 Installing The Cable Hood............................................................................................34
9 FINAL STEPS COMMUNICATION CONNECTIONS .............................................34
9.1 Use With Local Computer ............................................................................................34
9.2 Use With No Local Computer.......................................................................................35
9.3 Communications Connections......................................................................................35
9.3.1 Modem...................................................................................................................35
9.3.2 USB .......................................................................................................................36
9.3.3 RS–232..................................................................................................................36
9.3.4 RJ–45 ....................................................................................................................37
10 INDEX .....................................................................................................................38
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Table Of Figures
Figure 1. Sense Cable Assemble............................................................................................... 9
Figure 2. J5 Load Cable Assembly............................................................................................. 9
Figure 3. Labels For Lead Cables.............................................................................................. 9
Figure 4. 2 Cond 16 Ga Black Zip Cord ..................................................................................... 9
Figure 5. Fiber Optic Cable.......................................................................................................10
Figure 6. Fiber Optic Polishing Kit.............................................................................................10
Figure 7. BDS–40 Open Rack...................................................................................................10
Figure 8. 2 POS/8 POS Pluggable Terminals............................................................................10
Figure 9. 7’ Telephone Cable–UL..............................................................................................11
Figure 10. BDS Flex Resist w/Butt Splice..................................................................................11
Figure 11. Exterior USB Cable..................................................................................................11
Figure 12. ¼ Inch Slotted TabWasher......................................................................................12
Figure 13. 30 Amp Slo–Blo Ceramic Fuse ...............................................................................12
Figure 14.Controller Power Cord(s)...........................................................................................12
Figure 15. Inline Fuseholder Assembly.....................................................................................13
Figure 16. RS–232 Cable..........................................................................................................13
Figure 17. ¼”Heat Shrink Tubing .............................................................................................13
Figure 18. Multitel Float Charging Current Probe Kit.................................................................14
Figure 19. ACWall Plug Transformer.......................................................................................14
Figure 20. Ambient Temperature Probe 2900–029 ...................................................................14
Figure 21. Electrolyte Temperature Probe 2900–010................................................................15
Figure 22. 600 Amp Current Transducer CT .............................................................................15
Figure 23. CT Cable..................................................................................................................15
Figure 24. Panduit CT–260 Crimper..........................................................................................16
Figure 25. Panduit CT–1525 Crimper........................................................................................16
Figure 26. Panduit CT–1550 Crimper........................................................................................16
Figure 27. Thomas & BettsWT–111–M For Crimper.................................................................16
Figure 28. #2 Phillips–Head Screwdriver With Insulated Handle..............................................16
Figure 29. Flat–Head Stubby Screwdriver.................................................................................17
Figure 30. Digital Voltmeter.......................................................................................................17
Figure 31. Molex Crimp Tool.....................................................................................................17
Figure 32. Computer/PC...........................................................................................................17
Figure 33. BMDM Software Icon ...............................................................................................18
Figure 34. Minimum Bend Radius Of Fiber Optic Cable............................................................21
Figure 35. Snapshot BDS–123–A380 .......................................................................................23
Figure 36. Snapshot BDS–1357–A706 .....................................................................................24
Figure 37. Snapshot Part 1100–433UL Drawing BDS–1259–A645...........................................25
Figure 38. Snapshot J5 BDS–1358–A707.................................................................................26
Figure 39. Snapshot CT BDS–1441–B1581..............................................................................27
Figure 40. Temperature Sensor Connections Snapshot BDS–1441–B1581..............................27
Figure 41. FCCP Snapshot Of BDS–1441–B1581 ...................................................................28
Figure 42. Multitel FCCP pn 5610–051 Part Of KIT–1101–749.................................................28
Figure 43. FCCP Cable pn 1101–185–50 50’ OR .....................................................................29
Figure 44. Multitel FCCP Rear Panel.......................................................................................29
Figure 45. FCCP Connections ..................................................................................................29
Figure 46. Multitel’s FCCP With The Power Source And Inline Fuseholder..............................29
Figure 47. From Multitel's FCCP Manual–Routing The Cable ...................................................30
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Table Of Figures
Figure 48. Float Current Sensor................................................................................................30
Figure 49. Section 6.3 Of Multitel’s FCCP Installation Manual Pg. 38 .......................................31
Figure 50. Section 6.3 Of Multitel’s FCCP Installation Manual Pg. 39 .......................................32
Figure 51. Base to Plus Unit Connection...................................................................................33
Figure 52. TELCO RJ–11 Modem Connection..........................................................................36
Figure 53. USB Cable...............................................................................................................36
Figure 54. Laptop......................................................................................................................36
Figure 55. RS–232 9 Pin Female to Female Cable ...................................................................36
Figure 56. RJ–45 ......................................................................................................................37
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Table Of Figures
LEGAL INFORMATION
1 LEGAL INFORMATION
1.1 FCC DECLARATION OF CONFORMITY
This notice is applicable to Product/System/Hardware/Equipments with the Radio Frequency RF
headset communication option installed for Bluetooth®–based communication.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions:
(i) This device may not cause harmful interference, and
(ii) This device must accept any interference received, including interference that may cause
undesired operations.
1.2 REGULATORY INFORMATION
1.2.1 Type Of Service
The MPM Series and the BDS Series Vertiv Corporation.
Product/System/Hardware/Equipment is designed to be used on standard device telephone
lines. It connects to the telephone line by means of a standard jack called the USOC RJ11C or
USOC FJ45S. Connection to telephone company provided coin service (central office
implemented systems) is prohibited. Connection to party line service is subject to state tariffs.
1.2.2 Telephone Company Procedures
The goal of the telephone company is to provide the user with the best service it can. To do this,
it may occasionally be necessary for the company to make changes in its equipment,
operations, or procedures. If these changes might affect the Original Purchasing End User’s
service or the operation of the Original Purchasing End User’s equipment, the telephone
company will give the Original Purchasing End User notice, in writing, to allow the Original
Purchasing End User to make any changes necessary to maintain uninterrupted service.
In certain circumstances, it may be necessary for the telephone company to request information
from the Original Purchasing End User concerning the equipment that the Original Purchasing
End User has connected to the telephone line(s). Upon request of the telephone company,
provide the FCC registration number and the Ringer Equivalence Number REN; both of these
items are listed on the equipment label. The sum of all the RENs on the telephone line must be
less than five in order to assure proper service from the telephone company. In some cases, a
sum of five may not be useable on a given line.
1.3 SERVICE
Proper installation and testing are essential to the correct functioning of the system.. Request
monitor assistance. Except as explained in this manual, do not attempt to service Vertiv
equipment.
WARNING:
Opening the equipment may expose personnel to dangerous voltages.
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Any adjustment, maintenance, or repair of this product must be performed by qualified
personnel or contact a customer engineer through Vertiv Corporation, 954-377-7101 Request
assistance. Never allow unauthorized personnel to operate the equipment. Only qualified and
trained personnel are to perform the operations described in this manual. Calibration must be
performed by technically qualified trained personnel.
2 SAFETY INFORMATION
All safety information within must be read, understood and strictly adhered to before installing,
powering up or using the equipment/software; i.e. the system.
The following general safety precautions must be observed during all phases of operation,
service, and repair of this product. Failure to comply with these precautions or with specific
WARNINGs elsewhere in this manual violates safety standards of design, manufacture, and
intended use of the product. Vertiv Corporation assumes no liability for the customer's failure to
comply with these requirements.
WARNING:
Use of this system in a manner not specified could compromise the designed–in safety.
2.1 General
For Safety Class 1 equipment, e.g. equipment provided with a protective earth terminal, an
uninterruptible safety earth ground must be provided from the main power source to the product
input wiring terminal or supplied power cable. The protective features of this product may be
impaired if it is used in a manner not specified in the operation/installation instructions. This
manual describes the general installation and use of the system. If the system has features or
accessories not described in this manual, contact Vertiv Corporation at 954-377-7101.
2.2 Before Applying Power
Check configuration and drawings. Double–check all connections. Verify that the system is set
to match available voltage, the correct fuses are installed, and all safety precautions are taken.
NOTE:
Notice the system’s external markings described under Safety Symbols.
WARNING
High voltage or current may be present inside the equipment and on the equipment
terminals.
Observe system’s external markings and all electrical safety precautions when removing
and installing equipment covers, when connecting leads, and when making adjustments.
Never energize the cabinet or any component with 115VAC (or 230VAC if applicable) or
battery voltage until after the installation is complete.
Never exceed equipment voltage, power ratings, or capabilities.
2.3 Ground the Equipment/Chassis
Make sure the equipment chassis and/or other system components are properly grounded when
required.
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SAFETY INFORMATION SAFETY INFORMATION
To minimize shock hazard, the system chassis and/or cover must be connected to an electrical
protective earth ground. The system must be connected to the AC power mains through a
grounded power cable, with the ground wire firmly connected to an electrical/safety ground at
the power outlet.
WARNING
Any interruption of the protective (grounding) conductor or disconnection of the
protective earth terminal will cause a potential shock hazard that could result in personal
injury.
2.4 Fuses
For continued protection against fire, only the fuses with the required rated current, voltage, and
specified type, i.e. normal slo–blo, blow, time delay, etc. must be used.
WARNING
Do not use repaired fuses or short–circuited fuse holders. To do so could cause a shock
or fire hazard.
Some fuses may not be easily removed, contact Vertiv at 954-377-7101. Request monitor
assistance.
2.5 Do Not Remove Equipment Cover
Operating personnel must not remove equipment covers, shields, and or panels. Component
repair and/or replacement and internal adjustments must be made only by qualified service
personnel.
WARNING
Under certain conditions, dangerous voltages may exist even with the equipment
switched off.
To avoid dangerous electrical shock, DO NOT perform procedures involving cover,
shield and/or panel removal.
2.6 Do Not Operate Damaged Equipment
WARNING
Equipment that appears damaged or defective must be made inoperative and secured
against unintended operation until it can be repaired by qualified service personnel.
Whenever it is possible that the safety protection features built into this product have
been impaired, either through physical damage, excessive moisture, or any other reason,
REMOVE POWER and do not use the product until safe operation can be verified by
qualified service personnel. If necessary, request service and repair from VertivCorporation
Sales and Service Office to ensure that safety features are maintained; 954-377-7101.
2.7 Do Not Service or Adjust Alone
WARNING
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DISCONNECT DEVICE
Preventive Maintenance
While in the battery circuit, do not attempt internal service or adjustment of this
equipment unless another person, capable of calling for or rendering first aid and
resuscitation, is present.
2.8 Do Not Substitute Parts or Modify Equipment
Due to the possible danger of introducing additional hazards, do not install substitute parts or
perform any unauthorized modification to the product. If necessary, request service and repair
from Vertiv Corporation to ensure that safety features are maintained.
2.9 Ensure Rack/Chassis/Shelving/Mounting Stability
To ensure stability of the test bay, place heavier instruments near the bottom of the rack. Check
the location of all equipment (including PCs) for stability. Make sure cabinets are well mounted.
2.10 Radiated Immunity
If and when subjected to abnormally high RFI fields they may affect the operation of the
equipment.
2.11 Insulation Rating for Wires
Use only when supplied with the installation kit.
2.12 Ventilation
Never block equipment ventilation openings. The equipment must have adequate ventilation to
prevent equipment overheating. If using a cabinet, allow at least 8" clearance on all sides of the
cabinet for ventilation. Never block ventilation ports, and ensure the equipment is operated
within the temperature and humidity ranges found in the Ventilation Guide Table and within the
specifications:
Temperature
range:
5°C to 40°C 41°F to 104°F
Humidity
range:
0% to 80% RH
(non condensing) at 5°C to
31°C
0% to 50% RH
(non condensing) at 32°F to 40°C
2.13 Drawings
Drawings and Figures in this manual may be for reference only or may be superseded by later
drawings. For the latest information and revision, refer to the drawings supplied with the system.
Reference drawings are located in the rear of the manual.
2.14 Warning
WARNING
Denotes a hazard. It calls attention to a procedure, practice, or condition, which, if not
correctly performed or adhered to, could result in personal injury or death. Do not
proceed beyond a WARNING symbol until the indicated conditions are fully understood
and met. Refer to enclosed documents as well as OEM documentation.
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2.15 Caution
CAUTION
This symbol/box denotes a hazard. It calls attention to an operating procedure, or
condition, which, if not correctly performed or adhered to, could result in damage
to or destruction of part or all of the product or permanent loss of data. Do not
proceed beyond a CAUTION symbol until the indicated conditions are fully
understood and met. Refer to enclosed documents.
2.16 Note:
NOTE:
This symbol/box contains important information.
2.17 Safety Symbols
Approved by Underwriters Laboratories
warning protective earth (ground) terminal
caution frame or chassis terminal
notice
3 EMERGENCY SHUTDOWN SWITCH/
DISCONNECT DEVICE
In most cases, the three prong AC cord from the cabinet, which connects to the 115VAC or
230VAC receptacle, is considered the primary disconnect device.
3.1 BDS–40 Disconnect Device
The power switch on the rear of the BDS 40 base unit is considered the primary disconnect
device.
NOTE:
Different systems may have different disconnect procedures, please refer to the
installation instructions or contact Vertiv Corporation at 954-377-7101.
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Product Overview
3.2 Uninterruptible Power Supply UPS
WARNING:
The BDS system is designed to connect to UPS systems that are 600VDC or less and a
maximum of 300V with respect to earth ground. The user must verify the voltage with
respect to earth ground before connecting the system. Do this by measuring the voltage
from each battery post referenced to earth ground. The voltage cannot exceed 300V.
If the user is using an optional UPS with the system, be certain the UPS internal battery is
functional. Follow instructions in the UPS manufacturer's manual.
4 Preventive Maintenance
4.1 Visual Inspection
Visually inspect all monitor system components for damaged or frayed power cords and cables,
and damaged component panels, controls, and connectors. When damage is detected, remove
the equipment from service until the damage is repaired.
4.2 Cleaning System Components
Clean system components using a soft cloth, slightly moistened with water. Do not use
commercial or industrial cleaners that may attack the computer display and housing. Never
expose the computer or system components to water, high humidity, or dampness.
WARNING:
Before cleaning equipment, ensure the system is disconnected and power to the units
has been shut off. The user must disconnect system components and the monitor
system cabinet, if a cabinet is being used, from AC and/or DC power sources.
4.3 Fans and Vents
Remove dust from fans and vents using a small brush or hand held vacuum. Immobilize fan
blades to avoid over–speed when using a vacuum.
4.4 Sense Leads (When Applicable)
Before cleaning the sense lead clips, ensure the system is disconnected and power to the
system has been shut off. Clean the sense leads as required. The acid to which the sense lead
clips are exposed during testing must be neutralized often, using a water and baking soda
mixture. Brush this mixture onto the sense lead clip, and then rinse well with clean, cool tap
water. Dry with a clean, soft cloth.
NOTE:
Some equipment and systems may not be equipped with lead clips.
4.5 Internal Components
The monitor system has no user–replaceable components. Since high voltage exists in most
system components, only knowledgeable users should remove the covers or cowling from
components (monitor, UPS, etc.) when required. Failure to comply with this restriction could
pose a safety hazard and/or void the product warranty.
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EMERGENCY SHUTDOWN SWITCH/
WARNING:
High voltages exist inside the monitor system components and on the terminals.
Calibration must be performed only by technically qualified persons.
Observe electrical safety precautions when removing and installing equipment covers
and when connecting leads and making adjustments.
4.6 Shipping, Storage, Normal Use Protection
Protect the system from physical impact during normal use or storage, and when necessary,
provide protection during shipment between test sites.
5 Product Overview
The BDS–40 is a stand–alone monitor for UPS applications and is designed for use with UPS
battery cabinets.What sets Vertiv Corporation monitors apart from others is their ability to
provide early warning of battery problems. The monitor checks the state of health of each cell by
performing a proactive resistance test, a reliable predictor of battery performance. In addition, to
indicate immediate battery health and monitor status of a given location, the system reports to a
Central computer i.e. a generic PC, displaying status screens.
Using polling and data transfer algorithms, the Battery Monitor Data Manager program lets a
Central computer manage over 1000 monitor systems. Data is stored in the computer database
for later analysis and reporting. At any time, service personnel may call a battery location from
the Central computer or a remote location, or directly connect to the monitor without losing
contact with the computer.
The Data Manager string and monitor status indicators make central battery monitoring easy.
Terms such as Discharging, Alarm, orWarning for string status or Active for monitor status
quickly summarize events. Conditions reported to the Central computer are displayed as a list,
to identify trouble spots easily. The system also features several methods of automated
reporting of alarm occurrences, such as contacting key personnel via a pager, email, or fax.
Flexibility was a major design consideration. Because the monitors are stand–alone units with
no external computer needed, a primary protocol using MODBUS ASCII was selected to let the
user incorporate the monitor into large–scale facility monitors. This allows third–party interfaces
to access all the stand–alone features of the monitor, yet leaves the advanced features of the
Data Manager remote communication software available for service personnel.
5.1 Normal Operating Mode
In normal mode, the system scans all parameters in one to five seconds, depending on the
configuration. As readings are taken, they are compared to user–programmed alarm levels. The
monitor can then call a Central computer and energize an alarm contact if a parameter exceeds
a level. Front panel LEDs indicate scan and alarm status, and alarm events are stored in
memory for future analysis. The BDS can be programmed for critical and maintenance alarms.
5.2 Discharge Mode
If a discharge is detected, the system goes into a data logging mode and stores battery voltages
and discharge current into a discharge record.
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Product Overview
5.3 Resistance Test Mode
A battery resistance test may be performed at user–set intervals. The test is similar to that
performed by the Cellcorder. On a BDS–40, up to ten intertiers can be configured for this
measurement.
5.4 BDS–40 Features
This section describes standard and optional BDS–40 features.
Scans all pertinent battery parameters, such as overall voltage, cell voltages, current,
and temperature.
Performs a scheduled resistance test of all cells/jars and intertiers, and stores results for
trending analysis.
Auto detects discharges based on Overall Volts or Discharge Current, and stores data
for real time or accelerated time playback.
Signals if any parameter is outside user–programmed limits, energizes a Form C relay
contact, and calls a Central computer to report the alarm condition.
Communicates with an external computer via USB, RS–232, modem, and LAN.
5.4.1 Alarm Features
The monitor may be set to call the Central computer to report an alarm condition when detected
automatically. The user can program high and low alarm levels on all voltage and temperature
parameters, and a high alarm level for resistance. When any parameter goes outside the normal
range, the monitor stores the event in memory, the Alarm LED lights, and an alarm relay with a
Form C contact energizes. The alarms may be set for latching or non–latching.
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Product Overview
5.5 Materials
Standard Materials
Description
Photo
Purpose
Sense Lead
Assembly
pn 1101–776
Figure 1. Sense Cable Assemble
Refer to drawings that were sent
with the system as systems are
configuration dependent
J5 Load Cable
Assembly
pn 1101–777
Figure 2. J5 Load Cable Assembly
Refer to drawings that were sent
with the system as systems are
configuration dependent
Lead Label Set
pn 1101–775
Figure 3. Labels For Lead Cables
Used to label lead cables.
2 Cond 16 Ga
Black Zip Cord
pn 6002–080
Figure 4. 2 Cond 16 Ga Black Zip
Cord
AC power between units, 24VAC
connection cord to load module
and DCM
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Product Overview
Standard Materials
Description Photo Purpose
Fiber Optic Cable
pn 3703–006
Fiber Optic
Polishing Kit
pn KIT–3703–015
BDS–40 Open
Rack Monitoring
System
2 POS/8 POS
Pluggable
Terminals
pn 2140–011 (2)
pn 2140–024 (8)
Figure 5. Fiber Optic Cable
Figure 6. Fiber Optic Polishing Kit
Figure 7. BDS–40 Open Rack
Figure 8. 2 POS/8 POS Pluggable
Terminals
Communication link between
Controller and DCMs
The kit provides the user with
polishing materials to terminate
the ends of plastic optical fiber
correctly.
Battery monitoring system
Pluggable screw terminals for
power and relay connections
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Product Overview
Standard Materials
Description
Photo
Purpose
7 foot telephone
cable–UL
pn 6003–010
Figure 9. 7’Telephone Cable–UL
Modem/TELCO connection cable
BDS Flex resist
w/butt splice
pn 1100–437BS
Figure 10. BDS Flex Resist
w/Butt Splice
10K resistor–prevents over
current conditions.
Refer to BDS–1251–A640
NOTE:
The sense lead resistor assemblies include a 10K 1% flameproof resistor that reduces
the risk of a short circuit during installation and maintenance.
USB2 Hi–speed
cable
pn 2025–108
Figure 11. Exterior USB Cable
For system hardware to computer
communication.
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Product Overview
Standard Materials
Description Photo Purpose
¼ inch tab washer
pn 2120–043
30 amp cartridge
fuse
pn 4302–030
Power Cord
pn 6003–008 = US,
pn 6003–006 = Euro,
pn 6003–007 = UK
Figure 12. ¼ Inch Slotted Tab
Washer
Figure 13. 30 Amp Slo–Blo
Ceramic Fuse
Figure 14.Controller Power
Cord(s)
Connector interface between
harness and cell–Refer to
drawing BDS–123–A380.
NOTE:
Tab washer size is battery
dependent, other sizes
such as 3/8”and 5/16”are
readily available.
Load step fuse
Please refer to drawing BDS–
193–A453
Power for the Controller.
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