Vestil WTJ-20 Series User manual

1
Revised 08-14
A company dedicated to providing ergonomic
material handling products since 1955 .
VESTIL MANUFACTURING CORPORATION
2999 North Wayne St., Angola, IN 46703
Phone [phone] • Fax [phone]
E-mail: [email protected] • www.vestil.com
JIB CRANES MODELS
WTJ-20, WTJ-E , & VAN-J
OWNER’S
MANUAL
Vehicle-Mounted Jib Cranes
Exploded Parts Drawings & BOMs............... 6-8
Maintenance / Safety & Troubleshooting ........ 9
Safety Label Identification ..............................10
Warranty ........................................................ 11
Contents
Installation Instructions ...................................... 2
Loading Instructions .......................................... 3
Operation Instructions ................................... 4-5
WARNING!
Material handling is dangerous. Any person who uses
or maintains this product must be familiar with the
hazards associated with it.
Failure to read and understand this owner’s
manual before using or servicing the lifting jib
constitutes a misuse of the product.
•
•DO NOT leave suspended loads unattended.
Always unload the crane before leaving it.
•DO NOT use the jib to lift, support, or move people.
•Always watch the jib and the load carefully when the
jib is in use.
•Unload the jib, lower the boom and secure it to the
mast before moving the vehicle.
•DO NOT move the vehicle with a load suspended
from the jib.
•Keep clear of the boom while it is loaded or rotated.
Never allow personnel to climb under or onto any
part of a suspended load.
•Keep hands, fingers, loose clothing, etc., clear of the
winch and cable.
• Do not use the jib if any damage or unusual noise
is observed.
•AC-powered winches must only be plugged into a
115V, GFCI-protected, grounded supply circuit.
•
Apply all relevant DOT, state, and federal
regulations concerning the installation and use of
vehicle-mounted cranes.
•
Confirm that all labels are in place (see "Label
placement diagram" on p. 10A-10C) and legible.
•DO NOT modify this jib crane in any way.
Unauthorized modifications automatically void
the limited warranty and might make the crane
unsafe to use.
REPLACEMENT PARTS
We use quality parts and materials to manu-
facture this equipment. Only install manufacturer-
approved replacment parts and accessories. VESTIL
is not responsible for problems resulting from the
use of unapproved replacement parts.
To order replacemetn parts or to ask questions
regarding the use or operation of the product,
contact VESTIL via the phone number that appears
above. Be prepared to provide the serial number,
which is displayed on the machine data label (see
label 287 on p. 10A-10C).
RECEIVING INSTRUCTIONS
Although each unit is tested and inspected prior to
shipment, it is possible that the unit was damaged
during transit. Inspect the crane closely when it
arrives. If you see evidence of damage or rough
handling to either the packaging or the product when
it is delivered, immediately make a note of it on the
Bill of Lading!
To be able to make a timely claim for freight
damage with the carrier, It is important that you
remove the packaging upon delivery. Examine the
product carefully, especially if the packaging is
damaged.
Confirm that the product matches your order.
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WTJ-DC
VAN-J
WTJ-AC

2
INSTALLATION INSTRUCTIONS - WTJ, VAN-J
Review this entire page before installing the jib.
Consult the factory in the event there are any questions or problems at the time of installation, or for information
regarding optional features not covered by the owner’s manual.
Securely mount the jib on a solid surface before use! Before mounting a jib in a vehicle, consult the vehicle
manufacturer for a specific mounting location and mounting hardware recommendations.If installed in a vehicle,
backing or stiffener plates might be necessary to provide sufficient support for the jib.
•
•
Confirm that the vehicle surface where you intent to mount the jib will be mounted is adequate (i.e. strong and
stable). The mounting location must be able to handle not only static loads (lifted by the jib), but also dynamic forces
that occur as the vehicle moves. Always put the jib in the stowed position before moving the vehicle.
•
DO NOT modify the jib in any way. Unauthorized modifications automatically void the limited warranty and might
make the jib unsafe to use. Adding ancillary equipment to the jib might require that its capacity be reduced. Contact
the factory to determine how optional equipment affects capacity.
Installation should be performed by suitably trained personnel. The electrical aspects of the installation should be
performed by an electrician.
To install a standard jib crane (WTJ models or the VAN-J), the following tolls and equipment are required:
1. Equipment to move the jib, e.g. a forklift.
2. A smooth, level, adequately strong surface on which to mount the jib.
3. A power drill, drill bits, and mounting hardware. Consult the vehicle manufacturer to determine the best size and
type of hardware to use to anchor the jib to the vehicle.
4. If the VAN-J is to be installed inside a covered vehicle, verify that there is enough clearance inside the vehicle to
mount the unit and that the jib will be able to rotate appropriately. (See p. 8A-8D).
5. For units with an AC-powered winch, use of a ground-fault circuit interrupter device in the supply circuit to protect
personnel from electrical shock is strongly recommended. AC winches must only be used with effectively grounded
supply circuits.
To install a standard lifting jib (WTJ, WTJ-E and VAN-J): [2 people should work together to perform this installation]
1. The jib should remain completely assembled for installation. However, if the outer mast is removed during
installation of a WTJ model jib, be sure that the bearing disk is still present inside it before installing the inner mast.
2. Move the jib to the desired position on/inside the vehicle. Use care to avoid causing damage to the jib, espceially
the winch and hydraulic components (when supplied). Select a location where the boom will be able to rotate
freely.
3. Use the mounting plate as a template to mark the vehicle surface with the positions of all 4 bolt holes.
4. Move the jib out of the way and drill appropriately-sized holes where the vehicle was marked in step 3.
5. Align the mounting plate with the holes drilled into the vehicle. One person should stabilize the boom while the
other person fastens the mounting plate to the vehicle using the hardware and any backing or stiffener plates
recommended by the vehicle manufacturer.
6. Raise the end of the jib and secure it at the desired angle.
7. Confirm that the boom rotates freely and without obstruction throughout the desired range of motion.
8. Connect the power supply (if applicable) to the winch’s power supply cord. On DC-powered units, the included
power supply cord and pendant control cable must be plugged into the winch.
9. Cycle the winch down and up to confirm that it operates properly; then verify that the winch cable smoothly spools
on and off of the reel.
10. Test the jib by using it to list a load that weighs 125% of the rated capacity prior to its initial use. Afterwards, visually
inspect the jib and the vehicle for evidence of deformation, cracking, fatigue, or other damage. If any of these
conditions are present, correct the installation and test the unit again before clearing it for use.

3
LOADING INSTRUCTIONS - WTJ, WTJ-E, VAN-J
All persons involved in the operation of this jib crane must understand and apply the following instructions BEFORE
using it for the first time!
Standard model jibs are designed for mounting on many pickup trucks and trailers. They are designed to load
and unload static, non-hazardous loads from the vehicle to which the jib is mounted.
Always fold down the boom, secure it to the mast, and disconnect the winch from its power supply whenever
the jib is not in use.
LOADING:
The load rating appears on label 287 (see appropriate "Label placement diagram", p. 10A-10C). It indicates the net
capacity of the jib lifting a load with center of gravity located directly below the cable pulley.
Note: The addition of ancillary equipment to the jib must be taken into account when determining the maximum working
load. Reduce the capacity by the combined weight of all ancillary equipment.
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WARNING! Material handling is dangerous. Reduce the likelihood of misuse that could cause serious
personal injuries by applyig the following recommendations:
1. DO NOT exceed the capacity of your jib. Serious personal injury and/or permanent damage to the jib or winch
could occur.
2. Only lift loads centered directly below the hook. Never use the jib to pull or drag loads. Do not use the jib in
any application that creates side-loading of the winch cable or jib arm.
3. Always confirm that the safety latch of the hook is properly closed before alifting a load.The safety latch must
be closed before lifting a load.
4. Only use the jib to lift loads. DO NOT use the jib to drag loads.
Do not use straps or rigging applied over the top of the boom.5.
Only connect loads to the hook with appropriate rigging (e.g. slings of matching capacity).6.
Ensure that at least three turns of cable remain on the winch reel at all times.7.
Always carefully watch any load suspended from the jib.8.
DO NOT continue to use the jib if it is damaged or if you hear unusual noises during operation. If repairs are
necessary, restore the jib to normal operating condition before using it again.
9.

4
OPERATION INSTRUCTIONS - WTJ, WTJ-E, VAN-J
Powered winches are not equipped with independent overload protection. Therefore, the operator should closely
monitor the winch while it operates. If the cable tension increases suddenly--indicating a bind--stop the winch
immediately and then return the load to the ground. Restore the winch to normal operating condition before using it
again.
WARNING! Whenever the jib is used, the vehicle must be parked on even, level ground and be unable to
move or tip. If the jib is mounted on a trailer, always chock the wheels before using it.
VAN-J MODELS (manual winches):
When standing on the handle side of the winch, rotate the handle counterclockwise to raise the hook. Rotate the
handle clockwise to lower the hook.
VAN-J models with powered winches (AC or DC):
Battery-powered and AC-powered VAN-J's utilize a constant-pressure (dead-man style) pushbutton controller.
Connect the power cord to the appropriate power supply.
NOTE: AC-powered units must be connected to a 115V supply circuit that is effectively grounded and that provides
GFCI protection.
To raise the hook, press the “UP” button which turns on the winch and retract the cable. The winch will operate only
while the button is pressed. Release the button to stop the winch. The hook will maintain position
To lower the hook, press the “DOWN” button. Again, releasing the button will stop the winch and the hook will hold its
position.
When you are finished using the VAN-J, fully retract (raise) the hook. Rotate the outer jib arm so that it folds
alongside the inner arm. Rotate the entire, folded jib arm around so that the outer arm is against the inside wall of the
van. Tighten the threaded knob (see p. 8A & 8C) so that the boom cannot rotate.
WTJ models with powered winches (AC or DC):
[NOTE: The auxiliary handle provided with the AC winch is provided for emergency use only. Always remove this
handle when it is not in use. Do not operate the winch or allow the winch to spin freely with the handle attached.]
• The DC-powered WTJ is furnished with a constant-pressure (dead-man style) pushbutton control.
• The AC-powered WTJ has a toggle switch located on the winch body.
Connect the power cord to the appropriate power supply. AC-powered units must be connected to a 115V supply
circuit that is effectively grounded and that provides GFCI protection.
Pressing the “UP” button turns on the winch and retracts the cable causing the hook to rise. The winch will operate
only while the button is pressed. Upon releasing the pushbutton, the winch will stop and hold its position.
To lower the hook, press the “DOWN” button. Releasing the button will stop the winch and the hook will maintain
its position.
NOTE: Unplug the winch cords and store them in the vehicle whenever the jib is not in use.
1)Press the “DOWN” button to lower the hookuntil it is a few feet below the end of the boom.
2) Raise the boom to the desired angle (refer to "Boom angle adjustment diagram" on p. 5):
a. (WTJ-E) remove the hitch pin from the end of the angle adjustment pin; then remove the angle adjustment pin.
Raise the outer boom above the desired position (A-D), align the hole in the end of the lock bar with the
appropriate set of pin holes in the bracket on top of the boom, and then reinsert the angle adjustment pin.
Secure the adjustment pin with the hitch pin.
b. (WTJ-20) remove the hitch pin from the end of the angle adjustment pin; then remove the angle adjustment pin
from the boom receiver bracket. Raise the boom above the d esired position and insert the angle adjustment pin
through the holes in the receiver bracket. Lower the boom until the holes in the winch support brackets align
with the appropriate holes in the receiver bracket. Reinstall the adjustment pin and secure it in place with the
hitch pin.
VAN-J (all models):
BOOM ANGLE:
The boom angle can be fixed at any of four positions to change the maximum lifting height. To adjust the boom angle:

5
BOOM LENGTH:
The boom can be extended to pick up loads that are farther away from the mast. To extend the boom:
1) Lower the hook by pressing the "DOWN" button;
2) Lift the boom and remove the boom length adjustment pin; then
3) Grasp the end of the inner boom and pull it out;
4) Align the appropriate pin holes in the inner boom with the pin holes at the end of the outer boom and reinstall the
boom retaiing pin. Confirm that the pin is fully inserted through both the inner and outer booms, and secure
the length adjustment pin with the hitch pin.
WARNING! DO NOT attempt to extend the boom while the jib is loaded. Always unload the jib before adjusting the
length.
LIFTING PROCEDURE:
1) Tighten the threaded knob against the inner mast to prevent the load from swinging as it is raised.
2) Lower the load hook, and secure the load/rigging to the load hook. Be sure that the safety latch is closed.
3) Press the “UP” button to raise the load.
a) Keep one hand on the underside of the boom to stabilize it while lifting a load.
b) Watch the load and the boom whenever the jib is used for signs.
4) If necessary, loosen the threaded knob and slowly rotate the boom until the load is positioned as needed; then
press the “DOWN” button until the load is enitrely supported by the ground or vehicle. Ensure that the load is stable
before disconnecting the rigging from the hook.
PREPARING THE JIB FOR TRANSPORT:
1)Fully retract the boom and repin it.
2) (WTJ-E) Unpin the boom from the lock bar and lower the boom so that it is parallel with the mast. Lower the hook,
if necessary. Pin the free end of the lock arm to the boom stowage bracket.
(WTJ-20) Remove the boom pivot pin but leave the angle adjustment pin in place. Rotate the boom until it is
parallel to the mast. Secure the boom to the mast with a strap or cord to prevent it from bouncing while driving.
WINCH:
The electric winches are designed for intermittent duty. Extended use without pause to allow cooling will cause
overheating which can damage the motor. The maximum continuous run time is three minutes. Monitor the
motor temperature whenever the winch is operated.
Operate and maintain the winch as directed in the owner’s manual for your winch.
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WTJ-E models
Position C
Position B
Angle adjustment pin
(shown in position A)
Hitch pin
Length adjustment pin
(shown with boom fully
retracted)
Inner
mast
Outer
mast
Mounting
plate
Outer
boom
Lock
bar
BOOM ANGLE ADJUSTMENT DIAGRAM:
Boom angle adjustment
pin (shown in Position A)
Boom pivot
pin
Position D
Position C
Position B
Outer
boom
Boom
receiver
bracket
WTJ-20 models
Winch
support
bracket
Boom
stowage
bracket
Position D

WTJ‐E‐15‐3‐DCExplodedPartsViewandBillofMaterials
Item no. Part no. Description Quantity
1 28‐514‐098 Frame, weldment, outer mast 1
2 28‐514‐097 Frame, weldment, inner mast 1
3 28‐514‐095 Weldment, outer boom 1
4 28‐514‐096 Weldment, inner boom 1
5 28‐037‐005 Lock bar 1
6 28-112-042 1/2 in. x 11/2 in.retaining clevis pin 3
7 28-112-029 1/2 in. x 3 in. retaining clevis pin, z-plated 2
8 28-158-003 12VDC winch 1
9 08-025-007 3/8 in. - 16 UNC x 11/4 in. threaded knob 2
10 99-027-003 1/4 in. cable pulley, 3in. outer diameter, 1/2 in. inside diameter 1
11 37021 5
12 11059 5
13 45286 2
14 33006 4
15 65076 3
6A
5/16 in. - 18 nylon lock nut, zinc-plated, #2
5/16 in. - 18 UNC x 11/2 in. zinc-plated bolt, #2
#11 hitch pin clip, 1/8 in. x 25/8 in.
5/16 in. USS flat washer, zinc-plated
1/8 in. x 1in. cotter pin, zinc-plated

WTJ‐E‐15‐3‐DCCapacityinformationanddimensions
6B
2713/16" when boom fully retracted
451/2" with boom fully extended
POSITION D
POSITION C
POSITION B
POSITION A
7315/16"
643/4"
563/16"
471/8"
21/16"
431/16" with boom retracted
663/4" with boom extended
6511/16"
511/16"
9/16" bolt hole
in each corner
of mounting
plate
12"
10"
10"
12"
131/2"
Standard specifications:
Capacity = 1,500 pounds (681.8kg)
Overall width = 131/2"
Overall length in position A and boom retracted = 511/16"
Usable length in position A and boom retracted = 431/16"
Usable length in position A and boom fully extended = 663/4"
Overall height = 6511/16"
12VDC powered winch with hand pendant control
3/16" x 46' long cable and hook


WTJ‐E‐15‐3‐ACExplodedPartsViewand BillofMaterials
Itemno.Partno.DescriptionQuantity
128‐514‐098Frame,weldment,outermast1
228‐514‐097Frame,weldment,innermast1
328‐514‐095Weldment,outerboom1
428‐514‐096Weldment,innerboom1
528‐037‐005Lockbar1
608-025-007 3/8in. - 16 UNC x 11/4 in. threaded knob2
728-158-001120VAC winch 1
828‐112-029 1/2 in. x 3in. retaining clevis pin, zinc-plated2
928-112-0421/2 in.x 11/2in. retaining clevis pin 3
1099-027-0031/4 in. cable pulley, 3in. outer diameter, 1/2 in. inside diameter1
11370215/16 in. - 18 nylon lock nut, zinc-plated, #21
12110595/16 in.- 18 UNC x 11/2 in. zinc-plated, #2 1
13330083/8 in. USS flat washer, zinc-plated3
1433622

3
1511103

3
1645286
 
2
17650761/8in.x1in.cotterpin,z‐plated3
6C
3/8 in. lock washer, zinc-plated
3/8 in.- 16 UNC x 3/4 in. HHCS zinc-plated bolt, #2
1/8 in. x 25/8 in. #11 hitch pin clip

WTJ‐E‐15‐3‐ACCapacityinformationanddimensions
6D
2713/16" with boom retracted
451/2" with boom fully extended
6615/16"
511/16"
431/16" with boom
retracted;
663/4" with boom fully
extended 471/8"
563/16"
643/4"
735/16"
POSITION A
POSITION B
POSITION C
POSITION D
12"
12"
10"
12"
10"
9/16" bolt hole in
each corner of
mounting plate
Standard specifications:
Capacity = 1,500 pounds (681.8kg)
Overall width = 12"
Overall length in position A and boom retracted = 511/16"
Usable length in position A and boom retracted = 431/16"
Usable length in position A and boom fully extended = 663/4"
Overall height = 6615/16"
Overall height in storage configuration = 73"
115VAC powered winch with fingertip toggle switch
7/32" x 25' long cable and hook

7A
WTJ‐20‐3‐DC&WTJ‐20‐4‐DC ExplodedPartsViewandBillofMaterials
Itemno.Partno.Description Quantity
128‐514‐091Frame,weldment,outermast 1
228‐514‐092Frame,weldment,innermast 1
328‐514‐100
28‐514‐093
Weldment,innerboom:
WTJ‐20‐3‐DC;or
WTJ‐20‐4‐DC
1
1
428‐514‐099
28‐514‐094
Weldment,outerboom:
WTJ‐20‐3‐DC;or
WTJ‐20‐4‐DC
1
1
528‐112‐0421
628-158-0031
728‐027-004
12VDCwinch
1
833-112-034
Pulley,teardrop
1
938-112-003
Hook,clevis, 1‐toncapacity
2
1099-027-0031
1108-025-0072
1208-145-037
1/2in.x11/2in.clevispin
1
1337021
5/16in.USSz‐platedflatwasher
3
1411059
#11hitchpinclip,1/8in.x25/8in.
5
1533006
3/4in.x33/4 in.clevispin
4
1645286
1/8in.x1in.z‐platedcotterpin
3
1765076
1/4in.cablepulley,3in.outerdiameter,1/2in.innerdiameter
1
13/16in.height adjustment pin
5/16in.–18UNCx11/2 in.bolt,#2z‐plated
3/8in.- 16 UNC x11/4 in.threaded knob
5/16in.–18nylonlocknut,#2z‐plated