Vestil HOP-LP-N User manual

Table of Contents Rev. 3/17/2022 HOP-LP-N, MANUAL
Table of Contents Copyright 2021 Vestil Manufacturing Co. Page 1 of 10
HOP-LP-N Portable Steel Dumping Hoppers
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine
whether it sustained damage during transport. If damage is discovered, record a complete description of
it on the bill of lading. If the product is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply
with laws, regulations, codes, and mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts, labels,
and accessories, call our Technical Service and Parts Department at [phone]. The department can
also be contacted online at http://www.vestilmfg.com/parts_info.htm.
Electronic Copies of Instruction Manuals
Additional copies of this manual may be downloaded from https://www.vestil.com/page-
manuals.php.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or-Toll Free [phone]
Fax: [phone]
www.vestilmfg.com [e-mail]
Table of Contents
Page
Specifications…………………….…………………………………………………………….………...………….……
2
Signal Words………………………………………………………………………………………………...…….………
2
National Standards……………………………………………………………………………………………………..
3
Safety Instructions……………………………..……………………………………..……..…………………..………
3
Exploded View and Bill of Materials………..…………………………………………….………………………....
4
Using the Caster Brake…………………………………………………………………………………………………
5
Assembling the Hopper…………………………………………………………………………………………………
5- 6
Loading & Using the Hopper……………………………………………………………………...…………………..
7- 8
Record of Satisfactory Condition…………………………………………………………………………………….
8
Inspections & Maintenance…………………………………………………………………………………………..
8- 9
Labeling Diagram ……………….…..
…………………………………………………………...............................
9
Limited Warranty………………………………………………………………………………………………..…..……
10

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SIGNAL WORDS
SIGNAL WORDS appear in this manual to draw the reader’s attention to important safety-
related messages. The following are signal words used in this manual and their definitions.
SPECIFICATIONS
Documents that provide specifications for HOP-LP-series hoppers are available online to
anyone who visits Vestil’s website. Specifications include dimensions, net weight, and capacity
information. To access the appropriate specifications document, navigate to
https://www.vestil.com/product.php?FID=451.Scroll to the Product Specifications Table
portion of the page. Find the entry for the hopper you purchased and click the button in the
“PDF” column that looks like a pencil inside a blue-bordered box. A PDF file will open. This file is
the specifications document. Print a copy of the document and keep it with your copy of this
manual. The following is an exemplar specifications document.
DANGER
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or
SERIOUS INJURY. Use of this signal word is limited to the most extreme situations.
WARNING
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or
SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
NOTICE
Identifies practices likely to result in product/property damage, such as
operation that might damage the product.
!
!
!

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NATIONAL STANDARDS
US OSHA Rule 1910.178 (29 CFR 1910.178; the “Rule”) classifies this device as a “front- end attachment”
whenever it is mounted on a lift truck. The Rule incorporates American National Standard ANSI/ITSDF B56.1
(the “Standard”). The Standard is published by the Industrial Truck Standards Development Foundation on
its website (www.itsdf.org) where it is freely downloadable at http://www.itsdf.org/cue/b56-standards.html.
Acquire a copy of the Standard before putting this device into service. Apply all relevant parts of Part II: For
the User. If instructions provided in this manual apparently conflict with the Standard, then apply the
instructions in the Standard. Vestil requests that you immediately share any conflicts you discover with its
TECHNICAL SERVICE personnel. Contact information is provided on the cover page of this manual.
SAFETY INSTRUCTIONS
Vestil strives to identify foreseeable hazards associated with the use of its products, but no manual can
address every possible risk. Minimize the likelihood of injury by recognizing the hazards identified below and
by inspecting and maintaining the product as instructed in INSPECTIONS & MAINTENANCE on p. 8 - 9. Apply
all portions of ANSI/ITSDF standard B56.1, Part II “For the User” that concern the use of attachments and
removable attachments. The following recommendations are intended to complement the provisions of
the Standard.
WARNING
Risks of serious personal injuries or death.
•Read and understand the entire manual before assembling, using, inspecting, or servicing the hopper.
•Before this product may be used, U.S. Occupational Safety and Health Administration rule 1910.178(a)(4)
and (a)(5) require that the owner/user: 1) Obtain written approval from a professional engineer or from the
manufacturer(s) of all forklifts that will use the hopper; 2) Change all forklift capacity, operation, and
maintenance instruction plates, tags, or decals accordingly; AND 3) Mark the forklift truck to identify the
hopper and show the approximate weight of the truck and hopper combination at maximum elevation
with load laterally centered. See https://www.osha.gov/laws-
regs/regulations/standardnumber/1910/1910.178
•Inspect the hopper as directed in the INSPECTIONS & MAINTENANCE section on p. 8 - 9. DO NOT use it
unless it is in SATISFACTORY CONDITION. See RECORD OF SATISFACTORY CONDITION on p. 8.
•DO NOT use the hopper if the carriage chain is damaged or missing.
•DO NOT lift the hopper until it is securely connected to the carriage of the fork truck with the carriage
chain. ONLY use this hopper with a powered forklift truck. DO NOT mount the hopper on stackers or
manually propelled lift trucks.
•DO NOT fill the hopper with a load weighing more than its 2,000 pounds (909.1kg) maximum rated load
(capacity). Capacity information is provided on your specifications document. Unit capacity also appears
on label 1153. See LABELING DIAGRAM, p. 9.
•DO NOT travel under the hopper at any time while it is elevated.
•NEVER wrap the release cable around your hand, fingers, or any other part of your body!
•DO NOT allow people to ride on or in the hopper.
•DO NOT use the hopper if any label is unreadable or missing. Apply replacement labels before returning
the hopper to service. See LABELING DIAGRAM on p. 9.
•ALWAYS apply proper lift truck operation techniques learned during your training program. Before raising
the hopper from the floor, tilt the (forklift) mast toward the cab of the truck to ensure that the hopper will
not slide off of the forks.
•DO NOT modify the hopper without first obtaining written approval from Vestil. Unapproved modifications
might make the hopper unsafe to use and automatically void the LIMITED WARRANTY on p. 10.
•DO NOT dump the hopper UNLESS everyone in the vicinity is a safe distance away from the dumping site.
•DO NOT dump the hopper if the forklift is on sloped terrain. Only dump the hopper while on even, level
surfaces.
•DO NOT exceed the load ratings or fill the hopper above the side walls. Injury to personnel or permanent
damage to the equipment could result from overloading.
•ALWAYS engage the caster brake when the hopper is stationary or not in use.
NOTE: US Federal OSHA rule 29 CFR 1910.178(m)(5)(iii), requires operators of powered trucks to fully
lower the “load engaging means” (forks), neutralize truck controls, and set brakes whenever they
dismount a lift truck and remain within 25ft of it. This self-dumping hopper allows lift truck operators
to remain at the controls of their trucks throughout the dumping process.
!

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HOP-LP-N EXPLODED VIEW AND BILL OF MATERIALS (37-006-084)
Pin bracket
Release lever
pin (integral
part of item 2
)
Axle
receiver
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
37-545-080
WELDMENT, CHUTE
1
12
99-145-084
LAP LINK, 5/16" X 1 1/2"
1
2 37-537-021
WELDMENT, LOCK, RELEASE LEVER
ASSEMBLY
1 13 99-145-053 5/16" QUICK LINK 1
3
16-132-259
CASTER, SWIVEL W/ BRAKE, 4X2
1
14
09-145-018
CHAIN, 5/16" x 56" LG
1
4
16-132-260
CASTER, RIGID, 4X2
2
15
99-612-001
PIN, BULLDOG BOLT AND NUT ASSEMBLY
2
5
37-112-046
PIN, CONNECTING ROD
1
16
37-514-082
WELDMENT, FRAME, BASE
1
6
37-146-005
SPRING,TORSION,HOPPER RELEASE
1
17
37-154-022
KIT, HANDLE SOCKET BRACKET
1
7
65127
COTTER PIN Z PLATED, 3/16 x 2
2
18
37-016-070
BRACKET, BOLT ON FOOT
2
8
29-048-061
BUMPER, RUBBER
1
19
99-025-014
HANDLE, PUSH, 22" C/C
1
9 33006 FLAT WASHER,ZINC PLATED,USS, Ø5/16" 2 20 21355
Ø3/8"-16 x 1" Zinc Finish Grade A
Round Head Carriage Bolt
4
10 11061
HHCS #2 Z PLATED, GRADE A, Ø 5/16 -
18 x 2" LG
2 21 37024
NYLON INSERT LOCK NUT, GRADE 2,
ZINC FINISH, 3/8"-16
4
11 37021
NYLON INSERT LOCK NUT, GRADE 2,
ZINC FINISH, 5/16"-18
2
Swivel caster
with brake (3)
Rigid caster
(4)
Axle
receiver

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ASSEMBLING THE HOPPER
Wear gloves while assembling this product. Assembly consists of installing the handle and the casters.
1. [Refer to LOADING & USING THE
HOPPER, steps 1-3 & 5 on p. 7- 8.]
Insert the forks of your lift truck into the
fork pockets of the hopper. Wrap the
safety chain around the fork carriage
and attach the quick link to the chain.
There should be no slack in the chain.
Lift the hopper and bring the base
frame to a comfortable working
height; then dump the chute.
2. Install the handle: a) Attach the foot brackets (37-016-070) and handle socket kit (37-514-022) to the base
frame (37-514-082)—Insert 2 carriage bolts (part no. 21359; 3/8” – 16 UNC x 11/2”) through the 2 lower bolt holes
in each foot bracket and through the bolt holes in the left and right socket brackets; b) insert the bolts
through the 2 bolt holes in the base frame; c) Secure each bolt with a 3/8” lock nut (37024); and then d) Insert
the handle legs into the sockets as shown below and tighten the 3/8” -16 x 3/4” set screws against the legs.
USING THE CASTER BRAKE
Each HOP-LP-series hopper has 2
swiveling casters in back, one of which is
equipped with a brake. To engage the
brake, press the brake lever down. When
the brake is engaged, the wheel will not
rotate. To disengage the brake, lift the
brake lever up.
Handle
Carriage
bolt
Lock
nut
Left socket bracket
Right socket
bracket
Insert forks
into fork
Safety
chain
Quick
link
Base frame
Carriage bolts
Tighten set screw
against leg
PARTS
Foot
bracket
Foot
bracket
Brake
lever
Brake

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3. To install the casters, follow steps A& Bas diagrammed below. Refer to the EXPLODED VIEW on p. 4 to
properly identify casters. [NOTE: The chute should still be in the dumped position.]
STEP A: Install both rigid casters (16-132-260) in the caster
receivers. Insert one edge of the caster mounting plate
under the formed nose plate of the caster receiver.
Press the mounting plate against the underside of the
hopper. Insert 45/8in. clevis pins (99-112-006) through the
holes in the receivers. Insert the clevis pins through the
inside holes (see dashed arrows in diagram). Insert 1/8in.
– 1” cotter pins (65076) through the pin holes in the ends
of the clevis pins. Bend the arms of the cotter pins
around the clevis pins.
Step B: Attach the swivel caster (16-132-259) to
the bolt holes in the base frame. Feed four
3/8”-16 x 1” bolts (21355) through the bolt
holes from the top side of the base frame.
Insert the bolts through the bolt holes in the
caster mounting bracket. Secure the bolts with
3/8”-16 lock nuts (37024).
Underside of hopper
Step 4 [See Diagram 1 on p. 7]: Lower the forks until the hopper rests on the ground. The chute will pivot
towards the frame. Press the back end of the chute onto the base until the latch lever engages the latch
bar. Push the finger tab at the top end of the latch lock bracket until the bracket engages the latch bar.
Side plates with
bolt holes
Formed nose plate
End plate
PARTS OF CASTER RECEIVER
Rigid caster mounting hardware
Caster mounting
plate slides under
formed nose plate
Clevis pin
Insert clevis pin through holes
in receiver.
Step B
Step A
Step A: Caster
receiver for
rigid caster
(16-132-260)
Extended prong
cotter pin
Insert through pin
hole; bend arms
around clevis pin.
Step B: Bolt holes for swivel
caster (16
-132-259)
Insert bolts from top of base
frame
Insert clevis pin
through holes in
caster receiver
Swivel caster with brake
Lock nut (37024)
Bolt (21355)

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LOADING & USING THE HOPPER
Loading the Hopper
Confirm that the hopper chute is solidly latched to the base frame before filling the chute with refuse.
Standard units are designed for indoor and outdoor use in most industrial and commercial settings. They
should only be used to collect and dump non-hazardous wastes. Whenever the hopper is stationary, engage
the caster brake. See USING THE CASTER BRAKE on p. 5.
Using the Hopper
1. Mount the hopper on the forks of a lift truck and secure it to the carriage with the safety chain. Wrap the
free end of the chain around the lift carriage; then fasten the quick link to a link in the chain. The chain
must be taut (no slack) to prevent the hopper from sliding on the forks.
2. Store the handle of the release cable within reach of the forklift operator. For example, hook the cable
to the frame of the forklift cab. Make sure that there is plenty of slack in the cable to avoid accidentally
releasing the chute.
3. The chute cannot dump unless the latch is unlocked. To unlock the latch, pull the finger tab at the top
end of the latch lock bracket until the bracket disengages the latch bar. See Diagram 1 (below).
4. Raise the hopper above the dumpster and drive forward until the dumping axis (dotted line) is clearly
over the inside of the dumpster as shown in Diagram 2 below.
5. Dump the contents of the hopper by releasing the chute. To release the chute, pull the release cable.
The chute will pivot about the dump axis.
WARNING
DO NOT wrap the release cable around your hand/fingers or attach the handle to your clothing!
6. Latch the chute to the base.
a. Manually: slowly lower the forks until the hopper rests on the ground. The chute will pivot towards the
frame. Press the back end of the chute onto the base until the latch lever engages the latch bar.
See Step 4 Diagram 1.
b. Using the forklift: raise the fork tips by tilting the forklift mast toward the cab. Then, back away from
the dumpster. Slowly lower the forks until the front end of the chute contacts to top of the side of the
WARNING
Do not exceed the load rating or fill the hopper above the top of the sides. Serious personal injury (or
property damage) could result from overloading the hopper.
Waste material
Latch lock
bracket
Finger tab
Latch bar
Diagram 1: Unlock the latch
Diagram 2: Dump hopper contents
Latch lever
Manual chute
release lever
Back end
of chute
Front end
of chute
Dumpster (cross-section)
Dumping
axis
Base
frame
Safety chain
!
!

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dumpster. Continue to slowly lower the forks until the chute pivots onto the base frame. You should
hear the latch lever snap over the latch bar. Confirm that the chute is securely latched by raising
the forks. The chute should not rotate. If necessary, lower the forks completely and manually latch
the chute to the frame.
7. Lock the latch by reversing the process described in step 3. DO NOT move the hopper until the latch is
locked!
RECORD OF SATISFACTORY CONDITION (THE “RECORD”)
Before using this hopper for the first time, create a record of its appearance and features. Include
descriptions of the chute, handle, base, carriage chain and quick link, pivot points and pivot point
hardware, and the chute release mechanism. Release the chute. Describe how the unit looks and sounds
as the chute rotates. Also describe the force necessary to release the chute by hand using both the
manual release lever and the release cable. Secure the chute to the base and describe how the latch
mechanism works. Thoroughly photograph the unit including all labels. Collate all writings and photographs
into a single file. This file is a record of the unit in satisfactory condition. Compare the results of all inspections
to this RECORD to determine if the unit is in satisfactory condition. Restore the hopper to satisfactory
condition BEFORE using it again.Purely cosmetic changes, like damaged surface finish (paint or
powdercoat) are not changes from satisfactory condition. However, touchup paint should be applied as
soon as damage occurs to prevent rusting.
INSPECTIONS & MAINTENANCE
Inspections and repairs should only be performed by qualified persons. Compare the results of each
inspection to the RECORD OF SATISFACTORY CONDITION (the “RECORD”). Do not use the hopper unless all
parts are in satisfactory condition. Replace parts that are not in satisfactory condition before using the
hopper again. DON’T GUESS! If you have any questions about the condition of your hopper, speak with
TECHNICAL SERVICE personnel.The phone number is provided on the cover page of this manual. Never
make temporary repairs of damaged or missing parts. Only use manufacturer-approved replacement
parts.
Inspections [refer to EXPLODED VIEW on p. 4]:
(A) Before each use inspect the following components:
1.) Release cable – Look for fraying, birdcaging, thinning.
2.) Hopper chute or base frame – Check for damage, deformation, corrosion or severely rusted regions.
3.) Pivot points – As the chute rotates (after releasing it), listen for unusual noise and watch for binding as
the chute rotates. Also look for distortion of the axle pins or axle receivers.
4.) Release & Latch mechanism – Test the chute release mechanism (“lock release, lever assembly”). The
torsion spring should cause the lever assembly to automatically recoil and latch the chute to the
frame.
5.) Safety chain – Check the chain for damaged links (broken, cracked, elongated).
(B) Inspect the following components at least once per month:
1.) Pivot points – Look for excessive wear, warping, or other damage to the release lever pin, pin
brackets, axle pins, and axle receivers. Listen for unusual noises and watch for irregular movement.
Remove dirt and debris from areas that could affect the hopper’s dumping motion.
2.) Fasteners (bolts, nuts, axle pins, cotter pins, retaining rings) – Inspect for looseness and wear.
3.) Casters – Check for looseness, excessive wear, or damage to the casters, caster bearings, mounting
brackets, and hardware. Confirm that the brake functions properly.
4.) Release mechanism – Verify that the mechanisms function properly: 1) torsion spring firmly latches the
lock release lever assembly (“lever assembly”) to the chute; 2) the latch lock bracket should seat on
the latch bar unless manually disengaged (see Diagram 1 on p. 7); 3) lever assembly pivots smoothly
and securely engages the latch bar.
5.) Chute – Examine the chute. The structure should be rigid and square without corroded holes or
severely rusted areas.
6.) Supporting frame – Examine the frame. It should be rigid and square, welds should be intact, and fork
pockets should be square and sound.
7.) Labels – All labels must be in the locations shown in the LABELING DIAGRAM on p. 9.
Maintenance:
Implement a maintenance program to ensure that the product functions properly.

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Step 1: Tag the hopper, “Out of Service.”
Step 2: Remove dirt and debris from all surfaces.
Step 3: Conduct the scheduled inspection. If deformity, corrosion, rusting, or excessive wear of the frame or
chute is discovered, remove it from service.
Step 4: Perform all necessary adjustments, replacements and/or repairs, but DO NOT modify the hopper.
Step 5: Make a dated record of any repairs, adjustments, and/or replacements.
LABELING DIAGRAM
The unit should be labeled as shown in the diagram. However, label content and location are subject to
change so your product might not be labeled exactly as shown. Thoroughly photograph the unit when you
first receive it as discussed in the RECORD OF SATISFACTORY CONDITION section on p. 8. Make sure that
your record includes a photograph of each label. Replace all labels that are, or later become, damaged,
missing, or not easily readable (e.g. faded). To order replacement labels, contact the TECHNICAL SERVICE
AND PARTS DEPARTMENT online at http://www.vestilmfg.com/parts_info.htm. Alternatively, you may call
[phone] and ask the operator to connect you to the PARTS DEPARTMENT.
A
D
C
B
A: Label 375 (both sides)
C: Label 220 (both sides)
E: Label 620 F: Label 549 (on back)
B: Label 208 (both sides & back)
D: Label 995
G: Label 419
E
B
G
F

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LIMITED WARRANTY
Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and
workmanship during the warranty period. Our warranty obligation is to provide a replacement for a
defective, original part covered by the warranty after we receive a proper request from the Warrantee
(you) for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or
from an authorized distributor AND Vestil has been fully paid.
Definition of “original part”?
An original part is a part used to make the product as shipped to the Warrantee.
What is a “proper request”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that
displays the shipping date; AND 2) a written request for warranty service including your name and phone
number. Send requests by one of the following methods:
US Mail Fax Email
Vestil Manufacturing Corporation [phone] [e-mail]
2999 North Wayne Street, PO Box 507 Phone Enter “Warranty service request”
Angola, IN 46703 [phone] in subject field.
In the written request, list the parts believed to be defective and include the address where replacements
should be delivered. After Vestil receives your request for warranty service, an authorized representative will
contact you to determine whether your claim is covered by the warranty. Before providing warranty
service, Vestil will require you to send the entire product, or just the defective part (or parts), to its facility in
Angola, IN.
What is covered under the warranty?
The warranty covers defects in the following original, dynamic parts: motors, hydraulic pumps, motor
controllers, and cylinders. It also covers defects in original parts that wear under normal usage conditions
(“wearing parts”), such as bearings, hoses, wheels, seals, brushes, and batteries.
How long is the warranty period?
The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90
days. Both warranty periods begin on the date Vestil ships the product to the Warrantee. If the product was
purchased from an authorized distributor, the periods begin when the distributor ships the product. Vestil
may, at its sole discretion, extend a warranty period for products shipped from authorized distributors by up
to 30 days to account for shipping time.
If a defective part is covered by the warranty, what will Vestil do to correct the problem?
Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil
will contact you to discuss your claim.
What is not covered by the warranty?
The Warrantee (you) are responsible for paying labor costs and freight costs to return the product to Vestil
for warranty service.
Events that automatically void this Limited Warranty.
•Misuse;
•Negligent assembly, installation, operation or repair;
•Installation/use in corrosive environments;
•Inadequate or improper maintenance;
•Damage sustained during shipping;
•Collisions or other accidents that damage the product;
•Unauthorized modifications: Do not modify the product IN ANY WAY without first receiving written
authorization from Vestil.
Do any other warranties apply to the product?
Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the
extent allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited
Warranty. Vestil makes no warranty or representation that this product complies with any state or local
design, performance, or safety code or standard. Noncompliance with any such code or standard is not a
defect in material or workmanship.