Vestil FCHT Series Operation instructions

TABLE OF CONTENTS Rev. 10/13/2022 FCHT, MANUAL
TABLE OF CONTENTS Copyright 2022 Vestil Manufacturing Co. Page 1 of 7
FCHT Series Hand Truck
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to
determine whether it sustained damage during transport. If damage is discovered, record a
complete description of
it on the bill of lading. If the product is undamaged, discard the
packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and
maintenance comply with laws, regulations, codes, and mandatory standards applied where
the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts,
labels,
and accessories, call our Technical Service and Parts Department at [phone].
The department
can also be contacted online at https://www.vestil.com/page-parts-
request.php.
Electronic copies of Instruction Manuals
This instruction manual may be downloaded from https://www.vestil.com/page-
manuals.php
Vestil Manufacturing Co.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or-Toll Free [phone]
Fax: [phone]
www.vestilmfg.com e-mail: [email protected]
Table of Contents
Page
Signal Words…………………………………………………………...…………………………..………
2
Safety Instructions……………………………………………………………..……………………….…
2
Using the Hand Truck…………………………………………………………………………………….
3
Record of Satisfactory Condition………………………………………………………………………
4
Inspections & Maintenance…………………………………………………………………………….
4
Exploded View and Bill of Materials………..…………………………………………………………
5
Labeling Diagram…………….…………………………………………………………........................
6
Limited Warranty…………………………………………………………………………….……………
7

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TABLE OF CONTENTS Copyright 2022 Vestil Manufacturing Co. Page 2 of 7
SIGNAL WORDS
SIGNAL WORDS in this manual draw the reader’s attention to important safety-related messages.
SAFETY INSTRUCTIONS
Vestil strives to identify all foreseeable hazards associated with the use of its products. However, material
handling is dangerous and no manual can address every conceivable risk. The most effective means for
preventing injury is the application of good judgment and common sense by the end-user.
WARNING
Serious personal injuries might result from improper or careless use of this product.
•Failure to read & understand the entire manual before using or servicing the product is a misuse of the
product. Read the manual to refresh your understanding of proper use and maintenance procedures.
•Read the manual to refresh your understanding of proper use and maintenance procedures.
•DO NOT attempt to resolve problems with the product unless you are qualified to work on hand trucks.
•DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil. Unapproved
modifications automatically void the LIMITED WARRANTY and might make the lift unsafe to use.
•DO NOT exceed the capacity of the hand truck. The capacity is provided on label 1153. See LABELING
DIAGRAM on p. 6.
•Inspect the product as instructed in INSPECTIONS & MAINTENANCE. Do not use the hand truck unless it is
in satisfactory condition.
•DO NOT transport loads up or down slopes unless you can easily control the loaded truck. Always stay
uphill to the truck whenever traveling up or down slopes.
•The retaining arm stabilizes loads applied to the truck. It does not prevent the load from falling forward,
i.e. rotating away from the vertical frame.
•DO NOT use this device UNLESS all labels are in place, undamaged, and easily readable.
NOTICE
Proper use, maintenance, and storage are essential for this product to function properly.
oAlways use this product in accordance with the instructions in this manual and consistent with any
training relevant to machines, devices, etc. used in conjunction with this product.
oKeep the product clean & dry. Periodically lubricate pivot points.
DANGER
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS
INJURY. Use of this signal word is limited to the most extreme situations.
WARNING
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS
INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
NOTICE
Identifies practices likely to result in product/property damage, such as operation that
might damage the product.
!
!
!
!

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TABLE OF CONTENTS Copyright 2022 Vestil Manufacturing Co. Page 3 of 7
USING THE HAND TRUCK
•Adjust the height of the vertical frame so that the handle is located at a comfortable,
ergonomic height. Loosen the threaded knobs, adjust the handle height, and then
retighten the knobs.
•Pivot the retaining arm upwards. Rest the arm against the handle.
•Apply a load to the load plate. Make sure that the load rests against the vertical frame of
the truck.
•Pivot the retaining arm towards the load and rest the arm on top of the load. Adjust arm
length as necessary for the retainer bracket to extend beyond the front edge of the load.
To unlock the arm and allow it to extend or retract, pull the arm lock in the UNLOCK
direction.
•Retract the arm to bring the retainer bracket into solid contact with the front edge of the
load.
•Press against the cross brace with a foot and pull the handle towards you to tilt the truck
and lift the load off of the floor.
•Carefully push the truck and load. Do no traverse sloped ground unless you can easily
control the truck. Remain uphill to the truck (and load) whenever traveling up or down
sloped surfaces.
•To unload the truck, pull the arm lock in the UNLOCK direction and extend the retaining
arm. Pivot the retaining arm upwards to disengage the retaining bracket from the edge of
the load. Slide the load plate out from underneath the load.
Arm lock
UNLOCK
Retainer
bracket
Handle
Threaded
knob
Cross brace
Vertical
frame
Retaining arm

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TABLE OF CONTENTS Copyright 2022 Vestil Manufacturing Co. Page 4 of 7
RECORD OF SATISFACTORY CONDITION
Before putting the hand truck in service, make a written record that documents its condition and
operation. Describe the operation of the retaining arm and the arm lock. If you try to pull out (extend)
the retaining arm, does the arm lock hold the arm in place? Photograph the hand truck from multiple
angles. Include close-range photos of each label, each wheel, the retaining arm, the arm lock, the arm
receiver, and the threaded knobs. Collect all writings and photos in a file. This file is a record of the hand
truck in satisfactory condition. Compare the results of all inspections to this record to determine whether
the unit is in satisfactory condition. Do not use the hand truck unless it is in satisfactory condition.
Cosmetic damage, i.e. damaged paint/powdercoat, should be repaired as soon as damage occurs
by applying touchup paint to all affected areas.
INSPECTIONS & MAINTENANCE
Inspections and repairs should only be performed by qualified persons. Compare the results of each
inspection to the RECORD OF SATISFACTORY CONDITION (the “RECORD”). Do not use the hand truck
unless all parts are in satisfactory condition. Replace parts that are not in satisfactory condition before
returning the truck to service. DON’T GUESS! If you have any questions about the condition of your hand
truck, speak with TECHNICAL SERVICE personnel.The phone number is provided on the cover page of
this manual. Never make temporary repairs of damaged or missing parts. Only use manufacturer-
approved replacement parts. DO NOT continue to use the hand truck if damage cannot be repaired.
Before each use inspect the hand truck for any sustained damage such as impact/collision damage,
unusual wear, deterioration, or corrosion. Look for loose connections. Tighten all loose connections.
Regular inspections —at least once per month inspect the following items.
•Axle, sleeve bearings, bearing posts, vertical frame, and wheels: Make sure that the vertical frame
weldment is undamaged, e.g. not bent, cracked, or warped. Check the wheels. They must not be
cracked or significantly worn. Wheels should be vertical (not angled towards or away from the ladder)
and should roll smoothly. Make sure that the axle and the axle receiver are undamaged. The wheel
retaining cotter pins must be securely fastened to the axle.
•All frame members and all fasteners (bolts, nuts, pins): Inspect the upper and lower vertical frame
members weekly for damage like excessive wear, warps, cracks, and other types of damage. All frame
pieces should be square, rigid, and free of rust and corrosion. Remove rust with steel wool or a metal
bristle brush and apply touch-up paint to the affected area. Check the areas around the 2 bolt holes in
the lower vertical frame that receive the threaded knobs for warps, cracks, etc. Replace all parts that
are damaged before using the ladder again.
•Retaining arm and arm lock: Check all parts for cracks, bends, rust or corrosion, or significant wear.
Confirm satisfactory operation of the arm lock. Even a moderate amount of wear can affect the ability
of a lock to solidly clamp the retaining arm.
•Labels: All labels must be in place, undamaged, and in easily readable condition.
Maintenance: in addition to correcting issues discovered during inspections, maintain the ladder as
described below.
•Clean the truck to remove dirt and grime, especially from the handle and load plate.
•Lubricate bearings as necessary to allow the wheels to rotate freely.
•Apply touchup paint wherever the finish is chipped.

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TABLE OF CONTENTS Copyright 2022 Vestil Manufacturing Co. Page 5 of 7
EXPLODED VIEW and BILL OF MATERIALS (33-006-200)
Item
Part no.
Description
Qty.
1
33-514-160
WELDMENT, FRAME, BASE (LOWER VERTICAL FRAME)
1
2
33-514-161
WELDMENT, FRAME, UPPER (UPPER VERTICAL FRAME)
1
3
33-514-163
WELDMENT, FRAME, ARM
1
4
08-025-007
KNOB, Ø3/8-16 UNC THD X 1 1/4 LG
2
5
16-132-058
WHEEL, POLY ON POLY
2
6
33-146-003
SPRINGS, LEVER
1
7
33-016-070
BRACKET, ROD TENSION BRACKET
4
8
16-111-003
SLEEVE BEARING FOR 2" WHEEL
2
9
16-132-001-001
PLASTIC SIDE SHIELD, PH-3/1.5-RB
4
10
65076
Ø1/8" X 1" COTTER PIN, Z-PLATED
2

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LABELING DIAGRAM
Each unit should be labeled as shown in the diagram. However, label content and location
are subject to change so your product might not be labeled exactly as shown. Compare this
diagram to your Record of Satisfactory Condition. If there are differences between actual
labeling and this diagram, adapt the diagram to reflect actual labeling. Replace all labels
that are damaged, missing, or not easily readable (e.g. faded). To order replacement labels
or to inquire whether your unit is properly labeled, contact the technical service and parts
department online at http://www.vestilmfg.com/parts_info.htm or by calling [phone]
and asking for the Parts Department.

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LIMITED WARRANTY
Vestil Manufacturing Company (“Vestil”) warrants this product to be free of defects in material and
workmanship during the warranty period. Our warranty obligation is to provide a replacement for a
defective, original part covered by the warranty after we receive a proper request from the Warrantee
(you) for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or
from an authorized distributor AND Vestil has been fully paid.
Definition of “original part”?
An original part is a part used to make the product as shipped to the Warrantee.
What is a “proper request”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that
displays the shipping date; AND 2) a written request for warranty service including your name and phone
number. Send requests by one of the following methods:
US Mail Fax Email
Vestil Manufacturing Company [phone] [e-mail]
2999 North Wayne Street, PO Box 507 Phone Enter “Warranty service request”
Angola, IN 46703 [phone] in the subject field.
In the written request, list the parts believed to be defective and include the address where replacements
should be delivered. After Vestil receives your request for warranty service, an authorized representative will
contact you to determine whether your claim is covered by the warranty. Before providing warranty
service, Vestil will require you to send the entire product, or just the defective part (or parts), to its facility in
Angola, IN.
What is covered under the warranty?
The warranty covers defects in the following original, dynamic parts: motors, hydraulic pumps, motor
controllers, and cylinders. It also covers defects in original parts that wear under normal usage conditions
(“wearing parts”), such as bearings, hoses, wheels, seals, brushes, and batteries.
How long is the warranty period?
The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90
days. Both warranty periods begin on the date Vestil ships the product to the Warrantee. If the product was
purchased from an authorized distributor, the periods begin when the distributor ships the product. Vestil
may, at its sole discretion, extend a warranty period for products shipped from authorized distributors by up
to 30 days to account for shipping time.
If a defective part is covered by the warranty, what will Vestil do to correct the problem?
Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil
will contact you to discuss your claim.
What is not covered by the warranty?
The Warrantee (you) is responsible for paying labor costs and freight costs to return the product to Vestil for
warranty service.
Events that automatically void this Limited Warranty.
•Misuse;
•Negligent assembly, installation, operation or repair;
•Installation/use in corrosive environments;
•Inadequate or improper maintenance;
•Damage sustained during shipping;
•Collisions or other accidents that damage the product;
•Unauthorized modifications: Do not modify the product IN ANY WAY without first receiving written
authorization from Vestil.
Do any other warranties apply to the product?
Vestil Manufacturing Co.makes no other express warranties. All implied warranties are disclaimed to the
extent allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited
Warranty. Vestil makes no warranty or representation that this product complies with any state or local
design, performance, or safety code or standard. Noncompliance with any such code or standard is not a
defect in material or workmanship.