Victaulic VE268 Manual

TM-VE268/269OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VE268 and VE269 Pipe Roll Grooving Tools
WARNING
Original Instructions
WARNING
Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any roll grooving tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place
accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK VIC, E-Mail: pick[email protected].
TM-VE268/269
REV_F

TABLE OF CONTENTS
Hazard Identification ................. 4
Operator Safety Instructions ............ 4
Introduction ....................... 6
Power Requirements ................. 7
Tool Nomenclature................... 8
Tool Dimensions And Specifications ...... 9
Tool Setup ........................10
Verification Of Pipe Rotation Direction . . . . 10
Emergency Stop Operation ............12
Preparing Pipe For Grooving ............14
Pipe Length Requirements .............14
Checking And Adjusting The Tool
Prior To Grooving ..................16
Grooving Rolls ......................16
Groove Diameter Stop Adjustment/
Selector Valve Setting ................16
Adjusting The Roll Guards .............19
Pipe Stabilizer Adjustment .............21
Ram Speed Control Valve Adjustment ....24
Grooving Short Pipe Lengths .......... 25
Grooving Long Pipe Lengths ........... 27
Roll Changing ..................... 30
Travel Stop Knob Removal .............30
Lower Roll Removal For ¾-inch/26.9-mm
And 1 – 1 ½-inch/33.7 – 48.3-mm Sizes ..31
Lower Roll Removal For 2-inch/60.3-mm
And Larger Sizes . . . . . . . . . . . . . . . . . . . .32
Arbor Removal For 2-inch/60.3-mm
And Larger Sizes . . . . . . . . . . . . . . . . . . . .33
Upper Roll Removal - All Sizes..........33
Upper Roll Installation - All Sizes ........34
Lower Roll Assembly Installation For
¾-inch/26.9-mm And 1 – 1 ½-inch/
33.7 – 48.3-mm Sizes................35
Arbor Installation Procedure For
2-inch/60.3-mm And Larger Sizes .......35
Lower Roll Installation For
2-inch/60.3-mm And Larger Sizes .......36
Travel Stop Knob Installation ...........36
Maintenance ...................... 38
Recommended Lubricants ............ 43
Legacy Tool Features ................ 44
Accessories....................... 45
Parts Ordering Information ............ 45
Troubleshooting.................... 46
Tool Rating And Roll Selection ......... 48
Original Groove System and “ES”
Rolls For Steel And Schedule 40
Stainless Steel Pipe ..................48
Original Groove System Rolls For
Aluminum And PVC Plastic Pipe ........49
Original Groove System RX Rolls
For Schedule 5S And 10S
Stainless Steel Pipe ..................50
Rolls For CTS US Standard -
ASTM B-88 Copper Tubing ............51
Explanation Of Critical Roll
Groove Dimensions ............... 52
Roll Groove Specifications ............ 54
Original Groove System For Steel
And Stainless Steel Pipe ..............54
Original Groove System For Steel
Pipe And All Materials Grooved
with “ES” Rolls......................57
CTS US Standard - ASTM B-88
Copper Tubing ......................58
European Standard – EN 1057
Copper Tubing ......................59
Australian Standard – AS 1432
Copper Tubing ......................60
EC Declaration of Conformity .......... 63
TM-VE268/269_3
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TM-VE268/269 / Operating and Maintenance Instructions Manual

HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.
WARNING
• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
OPERATOR SAFETY
INSTRUCTIONS
The VE268/269 Roll Grooving Tool is designed
for the sole purpose of roll grooving pipe. These
instructions must be read and understood
by each operator PRIOR to working with the
grooving tool. These instructions describe safe
operation of the tool, including set up and
maintenance. Each operator must become
familiar with the tool’s operations, applications,
and limitations. Particular care should be given
to reading and understanding the dangers,
warnings, and cautions described throughout
these operating instructions.
Use of this tool requires dexterity and
mechanical skills, as well as sound safety habits.
Although this tool is designed and manufactured
for safe, dependable operation, it is difficult to
anticipate all combinations of circumstances
that could result in an accident. The following
instructions are recommended for safe operation
of this tool. The operator is cautioned to always
practice “safety first” during each phase of
use, including set up and maintenance. It is the
responsibility of the owner, lessee, or user of this
tool to ensure that all operators read this manual
and fully understand the operation of this tool.
Store this manual in a clean, dry area where
it is always readily available. Additional copies
of this manual are available upon request
through Victaulic, or can be downloaded at
victaulic.com.
DANGER
1. Avoid using the tool in potentially
dangerous environments. Do not expose
the tool to rain, and do not use the tool in
damp or wet locations. Do not use the tool
on sloped or uneven surfaces. Keep the
work area well lit. Allow sufficient space to
operate the tool properly.
TM-VE268/269_4 REV_F
TM-VE268/269 / Operating and Maintenance Instructions Manual

2. Disconnect the power cord from the
electrical source before servicing the
tool. Only authorized personnel should
perform maintenance on the tool. Always
disconnect the power cord from the
electrical source before servicing or
adjusting the tool.
3. Prevent accidental startups. Place the
power switch in the “OFF” position before
connecting the tool to an electrical source.
WARNING
1. Follow all applicable local and national
safety regulations.
2. Prevent back injury. Always use proper
lifting techniques when handling tool
components.
3. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
4. Wear protective items when working with
tools. Always wear safety glasses, hardhat,
foot protection, and hearing protection.
5. Keep hands and tools away from grooving
rolls and stabilizer roller during the
grooving operation. Grooving rolls can
crush or cut fingers and hands.
6. Do not reach inside pipe ends during tool
operation. Pipe edges can be sharp and
can snag gloves, hands, and shirt sleeves.
7. Operate the tool from the control station
side only. The tool must be operated with
the safety foot switch that is located for
easy operator access. Never reach across
moving parts.
8. Do not over-reach. Maintain proper footing
and balance at all times. Ensure that the
safety foot switch is easily accessible to the
operator.
9. Do not make any modifications to the
tool. Do not remove any safety guarding
or any components that would affect tool
performance.
CAUTION
1. The VE268/269 tool is designed ONLY
for roll grooving pipe sizes, materials, and
wall thicknesses as designated.
2. Inspect the equipment. Before using the
tool, check moveable parts for obstructions.
Ensure that tool components are installed
and adjusted in accordance with the
“Tool Setup” section. Ensure that properly
matched roll sets are installed and lubricated.
3. Stay alert. Do not operate the tool if you are
drowsy from medication or fatigue.
4. Keep visitors, trainees, and observers
away from the immediate work area. All
visitors should be kept a safe distance from
the equipment at all times.
5. Keep work areas clean. Keep the
work area around the tool clear of any
obstructions that could limit movement of
the operator. Clean up any spills.
6. Secure the work, machine, and
accessories. Ensure that the tool is stable.
Refer to the “Tool Setup” section.
7. Support the work. Support long pipe lengths
with a pipe stand, in accordance with the
“Long Pipe/Tubing Lengths” section.
8. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond the capabilities described in these
instructions. Do not overload the tool.
9. Maintain tool with care. Keep the tool
clean at all times to ensure proper and
safe performance. Follow the instructions
for lubricating tool components.
10. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations. Refer
to the “Parts Ordering Information” and
“Accessories” sections.
11. Do not remove any labels from the tool.
Replace any damaged or worn labels.
TM-VE268/269_5
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TM-VE268/269 / Operating and Maintenance Instructions Manual

INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.
The Victaulic VE268/269 Roll Grooving Tool is
a fully motorized, semi-automatic, hydraulic-
feed tool for roll grooving pipe to receive
Victaulic grooved pipe products. The standard
VE268/269 tool is supplied with rolls for
grooving 2 to 12-inch/60.3 to 323.9-mm carbon
steel pipe. VE268/269 rolls are marked with
the size and part number, and are color coded
to identify the pipe material. For roll grooving
to other specifications and materials, refer to
the applicable “Tool Rating and Roll Selection”
section. Grooving rolls for other specifications,
sizes, and materials must be purchased
separately.
CAUTION
• This tool must be used ONLY for grooving
pipe/tubing with specifications that fall
within the designated parameters.
• Verify that the upper and lower grooving
rolls are a matched set.
Failure to follow these instructions could
damage the tool and cause product failure,
resulting in property damage or personal
injury.
RECEIVING THE TOOL
VE268/269 tools are palletized individually in
sturdy containers that are designed for repeated
shipping. Save the original container for return
shipment of rental tools.
Upon receipt of the tool, ensure that all
necessary parts are included. If any parts
are missing, contact Victaulic.
CONTAINER CONTENTS
Qty. Description
1VE268 or VE269 Pipe Roll Grooving Tool
1Lower Roll for 2 to 3 ½-inch/60.3 to 101.6-mm
Carbon Steel Pipe
1Lower Roll for 4 to 6-inch/114.3 to 168.3-mm
Carbon Steel Pipe.
1Upper Roll for 2 to 6-inch/60.3 to 168.3-mm
Carbon Steel Pipe.
1
Roll Set for 8 to 12-inch/219.1 to 323.9-mm
Carbon Steel Pipe Mounted on the Tool
(Unless Ordered Otherwise)
1Guard Setting Pad
1Lower Roll Removal Wedge
1Travel Stop Knob
1Pipe Diameter Tape
1Can of Mechanical Assembly Spray
1Hydraulic System Bleeder Tube
1Safety Foot Switch
2TM-VE268/269 Operating and Maintenance
Instructions Manual
2RP-268/269 Repair Parts List
TM-VE268/269_6 REV_F
TM-VE268/269 / Operating and Maintenance Instructions Manual

POWER REQUIREMENTS
DANGER
• ONLY QUALIFIED
ELECTRICIANS SHOULD
CONNECT INCOMING
POWER TO THE TOOL.
• To reduce the risk of electric shock,
check the electrical source for proper
grounding.
• Always turn off the main power supply
to the tool before making any tool
adjustments or before performing any
maintenance.
• DO NOT alter the plug in any way.
Failure to follow these instructions could
result in death or serious personal injury.
The VE268 Roll Grooving Tool is designed to
operate on a 230/460-volt, 3-phase, 60-Hz
power supply. The tool is shipped with the
wiring set for 230-volt operation, unless
specified otherwise on the order.
To re-wire the tool for 460-volt, 60-Hz
service, the following conversions must be
made. Refer to the electrical schematic(s) in
the RP-268/269 Repair Parts List and the
information contained on the nameplate on
the tool’s drive motor and hydraulic pump
motor.
Conversions to 460-volt, 60-Hz service
include:
1. Motor Connections
2. Thermal Overload Unit Changes
The circuit protection required for 230-volt
operation is 20 amps. For 460-volt operation,
15-amp circuit protection is required.
The VE269 Roll Grooving Tool is designed to
operate on 380/400-volt, 3-phase, 50/60-Hz
power supply and contains different motors
and electrical components than the VE268
version.
All VE268/269 components are grounded to
the frame of the tool. Ensure that the frame is
grounded properly.
POWER HOOKUP
Each VE268/269 Roll Grooving Tool is provided
with a label that identifies voltage ratings, etc.
for the tool (see example below). Reference
must be made to this label to ensure proper
tool setup.
VOLTS PHASE HERTZ FULL-LOAD CURRENT
SERIAL NO. DATE MFD.
230 3 11.5 AMPS60
• GEAR OIL – AGMA 7
• HYDRAULIC OIL – HIGH-PRESSURE, ANTI-WEAR ISO GRADE 32
• BEARING LUBE – ANTI-WEAR, EXTREME PRESSURE NLGI GRADE 2
VOLTS PHASE HERTZ FULL-LOAD CURRENT
230 3 8.8 AMPS60
DRIVE MOTOR:
SHORT CIRCUIT INTERRUPTING CAPACITY 10,000 AMPS
Victaulic Company World Headquarters
4901 Kesslersville Road • Easton, PA 18040
Manufactured in
Canada
victaulic.com
11921 Rev.A R511921LBL
ELECTRICAL
ASSEMBLY DWG.
R-301-268-SCH
REVISION LEVEL
VE268
460 3 6.5 AMPS60
460 3 4.4 AMPS60
The tool is supplied with a #12/4 line cord
(three power, one ground). After the power
is connected properly, the tool must be
checked for proper rotational direction (refer
to “Verification Of Pipe Rotation Direction”
section on page 10).
TM-VE268/269_7
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TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains
trademarks, copyrights, and/or patented features that are the exclusive property of
Victaulic.
Hydraulic Cylinder Pipe Size Indicator
Depth Adjuster
Depth Adjuster Lock
Upper Roll Assembly
Upper Roll Bolt
Selector Valve
Lower Roll
Stabilizer
Assembly
Stabilizer
Handwheel
Safety Foot
Switch
Roll Guards
Guard Setting
Pad
Jog Switch
On/O Switch
Grooving rolls can crush or cut ngers
and hands.
• Always disconnect the tool from the power
source before making any tool adjustments.
• Make sure the guard is adjusted properly
before grooving pipe.
• Loading/unloading pipe will place your
hands close to the grooving rolls. Keep
hands away from the grooving rolls and the
roller on the pipe stabilizer during operation.
• Never reach inside the pipe ends or across
the tool or pipe during operation.
• Never groove pipe that is shorter than the
recommended lengths listed in the
operating and maintenance manual.
• Never wear loose clothing, loose gloves, or
anything that can become entangled in
moving parts.
2244 Rev. D R007276LBL
ALWAYS KEEP THIS PAD WITH THE TOOL.
USE IT TO SET THE GUARDS IN ACCORDANCE
WITH THE TOOL OPERATION AND
MAINTENANCE MANUAL.
4868 Rev. D R068272LAB
Contact with hazardous voltage
inside this door may result in death
or serious personal injury.
• ALWAYS disconnect the tool from
the power source before performing
maintenance or adjustments.
• Only qualied personnel should
open this door.
5038 Rev. B R090424LAB
Failure to follow instructions and warnings could result in
serious personal injury, property damage, and/or product
damage.
• Before operating or servicing any pipe preparation tools,
read all instructions in the Operating and Maintenance
Instructions Manual and all labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection when working around tools.
0567 Rev. D R031272LAB
If you need additional copies of any literature, or if you have questions concerning the safe and proper
operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone
1-800-PICK VIC, E-Mail: [email protected].
Emergency Stop
TM-VE268/269_8 REV_F
TM-VE268/269 / Operating and Maintenance Instructions Manual

13.75 in/
350 mm
55.00 in/
1397 mm
36.62 in/
930 mm
50.00 in/
1270 mm
35.60 in/
905 mm 27.00 in/
686 mm
22.00 in/559 mm
Mounting Holes
24.00 in/
610 mm
22.75 in/705 mm
Mounting Holes
30.75 in/
781 mm
TOOL DIMENSIONS AND SPECIFICATIONS
Tool weight is 735 pounds/333.4 kilograms.
Tool sound pressure is below 70 dB(A).
TM-VE268/269_9
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TM-VE268/269 / Operating and Maintenance Instructions Manual

TOOL SETUP
WARNING
• DO NOT turn on the main power supply
to the tool until instructed otherwise.
• The tool MUST be leveled and anchored
securely on a concrete floor or base.
Failure to follow these instructions could
result in serious personal injury.
1. Remove all components from the packaging.
Verify that all necessary items are included.
Refer to the “Receiving the Tool” section.
2. The VE268/269 tool is designed for use in a
permanent location and must be located on a
level concrete floor or base. After an appropriate
location is chosen, the tool must be leveled and
anchored securely. A non-level tool can severely
affect grooving operation. When checking tool
level, place the level directly on the frame of the
tool, as shown above.
3. Select a location for the tool and pipe stand
by taking into consideration the following factors:
a. The required power supply (refer to
the “Power Requirements” section)
b. Ambient temperature requirements of
20º F to 104º F/-21ºC to 26º C
c. A level concrete floor or base for the
tool and pipe stand
d. Adequate space for pipe lengths
e. Adequate clearance around the tool
and stabilizer assembly for adjustment
and maintenance (refer to the “Tool
Dimensions and Specifications”
section)
VERIFICATION OF PIPE ROTATION
DIRECTION
After power is connected, the tool must be
checked for proper rotational direction.
1. Turn the power switch on the side of the tool
to the “ON” position.
WARNING
• The motor must not energize until after
the “ENABLE” button has been pressed.
• If the motor energizes from a cold start
without first being enabled, discontinue
use and contact Victaulic.
Failure to follow this instruction could result
in serious personal injury.
2. Press the “ENABLE” button.
TM-VE268/269_10 REV_F
TM-VE268/269 / Operating and Maintenance Instructions Manual

3. Depress the safety foot switch, observe the
lower roll’s rotational direction, then release the
safety foot switch.
4. Proper rotation of the lower roll is clockwise
when viewed from the front of the tool. If
rotation is clockwise, power hookup is complete.
5. If rotation of the lower roll is
counterclockwise, turn the power switch on
the side of the tool to the “OFF” position and
proceed with the following steps.
WARNING
• Always turn off the main power supply
to the tool before making any tool
adjustments.
Failure to follow this instruction could result
in serious personal injury.
6a. Lift and secure the lockout mechanism.
6b. Turn off the main power supply to the tool
(main breaker panel, knife switch, etc.). Lock
the switch in the “OFF” position to prevent
accidental engagement.
NOTE: Victaulic does not supply this lockout
mechanism.
7. Reverse any two of the three power leads
at the power source.
8. Turn on the main power supply to the tool
(main breaker panel, knife switch, etc.).
9. Follow steps 1 to 3 to check rotational
direction of the lower roll. If rotational
direction is not clockwise, contact Victaulic.
If rotational direction is clockwise, the
power hookup procedure is complete.
TM-VE268/269_11
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TM-VE268/269 / Operating and Maintenance Instructions Manual

EMERGENCY STOP OPERATION
Verify that emergency stop function is
operational during tool setup. Perform the
“PUSH”, “PULL”, and “ENABLE” actions to test
emergency stop function.
1. Turn the power switch on the side of the tool
to the “ON” position.
WARNING
• The motor must not energize until after
the “ENABLE” button has been pressed.
• If the motor energizes from a cold start
without first being enabled, discontinue
use and contact Victaulic.
Failure to follow this instruction could result
in serious personal injury.
2. Press the “ENABLE” button.
3. Depress the safety foot switch, confirm tool
operation, then release the safety foot switch.
4. Push the emergency stop button and confirm
that this action has cut power to the motor.
Depressing the footswitch, pressing the enable
button, or adjusting the selector switch should
have no effect on the state of the tool. All
components should remain off.
WARNING
• The motor must not energize while the
emergency stop button is activated.
• If the motor can be energized while the
emergency stop button is activated,
discontinue use and contact Victaulic.
Failure to follow this instruction could result
in serious personal injury.
TM-VE268/269_12 REV_F
TM-VE268/269 / Operating and Maintenance Instructions Manual

5. Pull the emergency stop button and confirm
that power to the motor remains off. Depressing
the footswitch, pressing the enable button, or
adjusting the selector switch should have no
effect on the state of the tool. All components
should remain off.
WARNING
• The motor must not re-energize until
after the “ENABLE” button has been
pressed.
• If the motor energizes after an emergency
stop without first being enabled,
discontinue use and contact Victaulic.
Failure to follow this instruction could result
in serious personal injury.
6. Press the “ENABLE” button.
7. Depress the safety foot switch, confirm tool
operation, then release the safety foot switch.
8a. Turn the toggle switch on the side of the tool
to the “NORMAL” position. The tool head should
lower when the footswitch is depressed, and
rise to its resting position when the footswitch is
released.
8b. Turn the toggle switch on the side of
the tool to the “JOG” position. The tool head
should lower when the footswitch is depressed,
and remain in position when the footswitch is
released.
8c. Turning the toggle switch from “JOG” to
“NORMAL” with the head in a lowered position
should cause the head to rise to its resting
position.
9. If the tool does not function as described,
refer to the “Troubleshooting” section.
TM-VE268/269_13
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TM-VE268/269 / Operating and Maintenance Instructions Manual

PREPARING PIPE FOR
GROOVING
For proper tool operation and production of
grooves that are within Victaulic specifications,
the following pipe preparation steps must be
followed.
Victaulic recommends square-cut pipe for use
with grooved-end pipe products. Square-cut
pipe MUST be used with Victaulic FlushSeal®
and EndSeal®gaskets. For 12-inch/323.9-mm
and smaller pipe sizes, beveled-end pipe may
be used with Victaulic standard and Vic-Flange
gaskets, provided that the wall thickness is
standard wall (ANSI B36.10) or less and that the
bevel meets ANSI B16.25 (37½°) or ASTM A-53
(30°). NOTE: Roll grooving of beveled-end pipe
may result in unacceptable pipe flare.
1. For 12-inch/323.9-mm and smaller pipe
sizes, raised internal and external weld
beads and seams must be ground flush
with the pipe surface 2 inches/50 mm
back from the pipe ends.
2. All coarse scale, dirt, and other foreign
material must be removed from the interior
and exterior surfaces of the pipe ends.
CAUTION
• For maximum grooving roll life, remove
foreign material and loose rust from the
interior and exterior surfaces of the pipe
ends. Rust is an abrasive material that
will wear the surface of grooving rolls.
Foreign material may interfere with or
damage grooving rolls, resulting in distorted
grooves and grooves that are out of Victaulic
specifications.
PIPE LENGTH REQUIREMENTS
VE268/269 tools are capable of grooving short
pipe lengths without the use of a pipe stand.
Table 1 identifies the minimum pipe lengths
that can be grooved safely by using Victaulic
Grooving Tools. In addition, this table identifies
the maximum pipe lengths that can be grooved
without the use of a pipe stand. Refer to the
“Grooving Short Pipe Lengths” section for
instructions on how to groove short pipe lengths.
NOTE: Grooved pipe nipples, shorter than those
listed in Table 1, are available from Victaulic.
Pipe lengths, longer than those listed in Table
1 (and up to 20 feet/6 meters), must be
supported with a pipe stand. Pipe lengths,
from 20 feet/6 meters up to double-random
lengths (approximately 40 feet/12 meters), must
be supported with two pipe stands. Refer to
the “Grooving Long Pipe Lengths” section for
instructions on how to groove long pipe lengths.
If pipe is required that is shorter than the
minimum length listed in Table 1, shorten
the next-to-last piece so that the last piece is
as long (or longer) than the minimum length
specified.
EXAMPLE: A 20-foot, 4-inch/6.2-m length
of 10-inch diameter steel pipe is required
to finish a section, and only 20-foot/6.1-m
lengths are available. Instead of roll grooving
a 20-foot/6.1-m length of steel pipe and a
4-inch/102-mm length of steel pipe, follow these
steps:
1. Refer to Table 1, and note that for
10-inch diameter steel pipe, the minimum
length that should be roll grooved is
10 inches/255 mm.
2. Roll groove a 19-foot, 6-inch/5.9-m length
of pipe and a 10-inch/255-mm length of
pipe. Refer to the “Grooving Long Pipe
Lengths” section.
TM-VE268/269_14 REV_F
TM-VE268/269 / Operating and Maintenance Instructions Manual

Pipe Size Length – inches/mm
Nominal
Pipe Size
inches or
mm
Actual Outside
Diameter
inches/mm Minimum Maximum
¾1.050 836
20 26.9 203.2 914.4
11.315 836
25 33.7 203.2 914.4
1 ¼ 1.660 836
32 42.4 203.2 914.4
1 ½ 1.900 836
40 48.3 203.2 914.4
22.375 836
50 60.3 203.2 914.4
2 ½ 2.875 836
65 73.0 203.2 914.4
33.500 836
80 88.9 203.2 914.4
3 ½ 4.000 836
90 101.6 203.2 914.4
108.0 mm 4.250 836
108.0 205 915
44.500 836
114. 3 205 915
4½ 5.000 832
127.0 205 815
133.0 mm 5.250 832
133.0 205 815
139.7 mm 5.500 832
139.7 205 815
55.563 832
141.3 205 815
Pipe Size Length – inches/mm
Nominal
Pipe Size
inches or
mm
Actual Outside
Diameter
inches/mm Minimum Maximum
152.4 mm 6.000 10 30
152.4 255 765
159.0 mm 6.250 10 30
159.0 255 765
165.1 mm 6.500 10 30
165.1 255 765
66.625 10 28
168.3 255 715
203.2 mm 8.000 10 24
203.2 255 610
216.3 mm 8.516 10 24
216.3 255 610
88.625 10 24
219.1 255 610
254.0 mm 10.000 10 20
254.0 255 510
267.4 mm 10.528 10 20
267.4 255 510
10 10.750 10 20
273.0 255 510
304.8 mm 12.000 12 18
304.8 305 460
318.5 mm 12.539 12 18
318.5 305 460
12 12.750 12 18
323.9 305 460
TABLE 1- PIPE LENGTHS SUITABLE FOR GROOVING
TM-VE268/269_15
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TM-VE268/269 / Operating and Maintenance Instructions Manual

CHECKING AND ADJUSTING THE
TOOL PRIOR TO GROOVING
Every Victaulic roll grooving tool is checked,
adjusted, and tested at the factory prior to
shipment. However, before attempting to operate
the tool, the following checks and adjustments
should be made to ensure proper tool operation.
WARNING
• Always turn off the main power supply
to the tool before making any tool
adjustments.
Failure to follow this instruction could result
in serious personal injury.
GROOVING ROLLS
Ensure that the proper roll set is installed on the
tool for the pipe/tubing size and material that will
be grooved. Roll sets are marked with the pipe
size and part number, and they are color coded
for the pipe material. Refer to the applicable
“Tool Rating and Roll Selection” section. If the
proper rolls are not installed on the tool, refer to
the “Roll Changing” section.
CAUTION
• Ensure that roll retaining bolts and nuts
are tight.
Loose roll retaining bolts and nuts could
cause damage to the tool and rolls.
GROOVE DIAMETER STOP ADJUSTMENT/
SELECTOR VALVE SETTING
The groove diameter stop must be adjusted
for each pipe size or change in wall thickness.
The groove diameter, which is identified as the
“C” dimension, is listed under the “Roll Groove
Specifications” section. In addition, a label is
affixed to the tool that lists the “C” dimensions.
NOTICE
• To perform the following adjustments,
Victaulic recommends the use of several
short, scrap sections of pipe that are the
proper material, diameter, and thickness
to be grooved. Ensure that the scrap
sections meet the length requirements
listed in Table 1.
To achieve the proper diameter:
1. Determine the diameter and thickness of
the pipe to be grooved.
Pipe Size
Indicator
Depth
Adjuster
Depth
Adjuster
Lock
2. Locate the proper diameter and thickness
on the pipe size indicator. The pipe size
indicator barrel can be rotated for easy
viewing.
TM-VE268/269_16 REV_F
TM-VE268/269 / Operating and Maintenance Instructions Manual

3a. Unlock the depth adjuster from the depth
adjuster lock.
3b. Align the top edge of the depth adjuster
with the lowest line position of the proper
size and schedule markings.
3c. Hold the depth adjuster to prevent it from
turning.
3d. Turn the depth adjuster lock
counterclockwise to lock the depth adjuster
in this position. Back off the depth adjuster
lock. Align the depth adjuster with the
proper diameter and thickness indicated
on the pipe size indicator. Lock the depth
adjuster in position with the depth adjuster
lock.
NOTICE
• Rotating the depth adjusters while locked
will cause premature thread wear of the
depth adjusters and cylinder ram.
• The markings provide an approximate
groove diameter adjustment and are not
exact groove diameter settings. Variations
in pipe OD and wall thickness make
it impossible to calibrate the groove
diameter stop exactly.
• Set the initial adjustment shallow (at
bottom edge of mark), groove a sample
piece of pipe, then make the final
adjustment.
4. Set the selector valve on the front of the
tool to the color that matches the pipe size
and schedule (RED or BLACK) on the pipe
size indicator label.
NOTICE
• The selector valve affects only the
maximum pressure at which the upper
roll forms the groove. It does not affect
the rate at which the upper roll advances
toward the pipe at the start of grooving,
nor the rate at which the roll retracts from
the pipe at the completion of the groove.
• Ram pressure during formation of the
groove can have a significant effect
on pipe-end flare. The recommended
settings will produce accurate grooves
in most situations. If excessive pipe-end
flare or stalling of the drive motor occurs
during operation in the high ram pressure
or “RED” setting, change the selector
valve setting to the low ram pressure or
“BLACK” setting.
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TM-VE268/269 / Operating and Maintenance Instructions Manual

5. Insert a length of pipe over the lower roll with
the pipe end against the lower-roll backstop
flange.
WARNING
Grooving rolls can crush or
cut fingers and hands.
• Always turn off the main
power supply to the tool
before making any tool
adjustments.
• Loading/unloading pipe will place your
hands close to the rollers. Keep hands
away from the grooving rolls and the
roller on the pipe stabilizer during
operation.
• Never reach inside the pipe ends or
across the tool or pipe during operation.
• Always groove pipe in a CLOCKWISE
direction.
• Never groove pipe that is shorter than
the recommended lengths listed in this
manual.
• Never wear loose clothing, jewelry, or
anything that can become entangled in
moving parts.
6. Prepare a trial groove. Refer to the
applicable “Grooving Operation” section.
7. After a trial groove is prepared and the
pipe is removed from the tool, check the
groove diameter (“C” dimension) carefully.
Refer to the “Roll Groove Specifications”
section. A standard pipe tape, supplied
with the tool, is the best method for
checking the “C” dimension. In addition, a
vernier caliper or narrow-land micrometer
can be used to check this dimension at
two locations (90º apart) within the groove.
The average reading must be within the
required groove diameter specification.
CAUTION
• The “C” dimension (groove diameter)
must conform to Victaulic specifications
to ensure proper joint performance.
Failure to follow this instruction could cause
joint failure, resulting in personal injury and/
or property damage.
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TM-VE268/269 / Operating and Maintenance Instructions Manual

8a. If the groove diameter (“C” dimension)
is not within Victaulic specifications, the
diameter stop must be adjusted.
8b. Unlock the depth adjuster from the depth
adjuster lock.
8c. To adjust for a smaller groove diameter,
turn the depth adjuster counterclockwise
(as viewed from above the tool). Turn the
depth adjuster lock counterclockwise to
lock the depth adjuster in this position.
8d. To adjust for a larger groove diameter, turn
the depth adjuster clockwise (when viewed
from above the tool). Turn the depth
adjuster lock counterclockwise to lock the
depth adjuster in this position.
NOTE: A quarter turn either way will change the
groove diameter by 0.031 inch/.79 mm. A full
turn either way will change the groove diameter
by 0.125 inch/3.2 mm.
NOTICE
• Rotating the depth adjusters while
locked will cause premature thread wear
of the depth adjusters and cylinder ram.
9. Prepare another trial groove, and check
the groove diameter (“C” dimension) as
described in previous steps. Repeat these
steps, as necessary, until the groove
diameter is within specification.
ADJUSTING THE ROLL GUARDS
The VE268/269 guards must be adjusted when
rolls are changed or when the pipe size or
wall thickness is different from previous pipe
grooved.
1. Ensure that the proper roll set is installed
on the tool for the pipe size and material
to be grooved. Rolls are marked with the
pipe size and part number, and they are
color-coded according to the pipe material.
Refer to the applicable “Tool Rating and
Roll Selection” section.
2. Loosen the wing nuts and move the
adjustable guards to the full up position.
Tighten the wing nuts.
3. Set the groove diameter stop to the pipe
size and schedule/thickness to be grooved
by backing off the depth adjuster lock and
aligning the depth adjuster with the proper
pipe diameter and thickness marking. Lock
the depth adjuster in position with the
depth adjuster lock.
TM-VE268/269_19
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TM-VE268/269 / Operating and Maintenance Instructions Manual

WARNING
Grooving rolls can crush or
cut fingers and hands.
• Loading/unloading pipe
will place your hands close
to the rollers. Keep hands
away from the grooving
rolls and the roller on the
pipe stabilizer.
4. Retract the pipe stabilizer, if necessary,
to insert the pipe onto the lower roll by
loosening the locking handle and retracting
the stabilizer roller with the handwheel.
5. Insert a length of pipe that is the correct
size and schedule over the lower roll.
Ensure that the pipe end contacts the
lower-roll backstop flange. The pipe must
rest directly on top of the roll and must not
be skewed to one side or the other.
6. Turn the power switch on the side of the
tool to the “ON” position. Turn the toggle
switch on the side of the tool to the “JOG”
position.
7. With the operator on the safety foot switch
side of the tool, use the safety foot switch to
energize the tool motor and bring the upper
roll down into firm contact with the pipe.
Withdraw foot from the safety foot switch.
8. Remove the guard setting pad from its
storage hook. Hold the guard setting pad
firmly down against the pipe while pushing
it under the adjustable guards until it
contacts the upper roll.
TM-VE268/269_20 REV_F
TM-VE268/269 / Operating and Maintenance Instructions Manual