Victaulic VE106 Groove-N-Go Manual

TM-VE106/107OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VE106 and VE107 Groove-N-Go
PIPE/TUBING ROLL GROOVING TOOLS
WARNING
WARNING
Failure to follow instructions and warnings could result in serious
personal injury, property damage, and/or product damage.
• Before operating or servicing any roll grooving tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place
accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK VIC, E-Mail: [e-mail].
Original Instructions
TM-VE106/107
REV_D

TABLE OF CONTENTS
Hazard Identification ................. 4
Operator Safety Instructions ............ 4
Introduction ....................... 6
Receiving the Tool ....................6
Container Contents ...................6
Power Requirements ................. 7
Power Drive Requirements..............7
Extension Cord Requirements ...........7
Tool Nomenclature................... 8
Tool Dimensions and Specifications ...... 9
Tool Setup ........................10
Pre-Operation Checks and Adjustments... 13
Grooving Rolls ......................13
Pipe/Tubing Preparation ..............13
Pipe Lengths Suitable for Grooving .......14
Short Pipe/Tubing Lengths.............14
Long Pipe/Tubing Lengths .............15
Groove Diameter Stop Adjustment........16
Grooving Operation ..................19
Roll Changing ..................... 23
Lower Roll/Main Shaft Removal .........23
Upper Roll Removal..................25
Upper Roll Installation . . . . . . . . . . . . . . . . 26
Lower Roll/Main Shaft Installation .......26
Maintenance ...................... 28
Parts Ordering Information ............ 30
Accessories....................... 30
Troubleshooting.................... 32
Tool Rating and Roll Selection ......... 34
Standard and “ES” Rolls for
Steel Pipe. .........................34
Standard Rolls for Schedules
5S and 10S Stainless Steel Pipe. ........34
Rolls for CTS US Standard –
ASTM Drawn Copper Tubing ...........35
Rolls for Australian Standard –
AS 1432 Copper Tubing...............35
Explanation of Critical Roll
Groove Dimensions ............... 36
Roll Groove Specifications ............ 38
Steel Pipe and All Materials Grooved
with Standard and RX Rolls ............38
Standard-Wall Pipe or Plastic-Coated
Pipe Joined with Style HP-70ES
EndSeal Couplings...................39
CTS US Standard – ASTM B-88
Hard-Drawn Copper Tubing ............40
Australian Standard – AS 1432
Copper Tubing ......................41
EC Declaration of Conformity .......... 42
TM-VE106/107_3
REV_D
TM-VE106/107 / Operating and Maintenance Instructions Manual

HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.
WARNING
• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
OPERATOR SAFETY
INSTRUCTIONS
The VE106/107 is designed for the sole purpose
of roll grooving pipe/tubing. These instructions
must be read and understood by each operator
PRIOR to working with the grooving tools.
These instructions describe safe operation of
the tool, including set up and maintenance.
Each operator must become familiar with the
tool’s operations, applications, and limitations.
Particular care should be given to reading and
understanding the dangers, warnings, and
cautions described throughout these operating
instructions.
Use of these tools requires dexterity and
mechanical skills, as well as sound safety
habits. Although these tools are designed and
manufactured for safe, dependable operation,
it is difficult to anticipate all combinations of
circumstances that could result in an accident.
The following instructions are recommended
for safe operation of these tools. The operator
is cautioned to always practice “safety first”
during each phase of use, including set up and
maintenance. It is the responsibility of the lessee
or user of these tools to ensure that all operators
read this manual and fully understand the
operation of these tools.
Store this manual in a clean, dry area where it
is always readily available. Additional copies of
this manual are available upon request through
Victaulic.
DANGER
1. Avoid using the tool in potentially
dangerous environments. Do not expose
the tool to rain, and do not use the tool in
damp or wet locations. Do not use the tool
on sloped or uneven surfaces. Keep the
work area well lit. Allow sufficient space to
operate the tool properly.
3. Ground the drive motor to protect the
operator from electric shock. Ensure
that the drive motor is connected to an
internally grounded electrical source.
TM-VE106/107_4 REV_D
TM-VE106/107 / Operating and Maintenance Instructions Manual

3. Disconnect electrical power before
servicing the tool. Only authorized
personnel should perform maintenance
on the tool. Always disconnect the power
before servicing or adjusting the tool.
4. Prevent accidental startups. Place the
power switch in the “OFF” position before
connecting the tool to an electrical source.
WARNING
1. Prevent back injury. DO NOT attempt to
lift tool components without the use of
mechanical lifting equipment.
2. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
3. Wear protective items when working with
tools. Always wear safety glasses, hardhat,
foot protection, and hearing protection.
4. Keep hands and tools away from grooving
rolls during the grooving operation.
Grooving rolls can crush or cut fingers and
hands.
5. Do not reach inside pipe ends during tool
operation. Pipe edges can be sharp and
can snag gloves, hands, and shirt sleeves.
6. Operate the tool only with a safety foot
switch. The tool must be operated with
the safety foot switch that is located for
easy operator access. Never reach across
moving parts. If the tool does not contain a
safety foot switch, do not use the tool, and
contact Victaulic.
7. Do not over-reach. Maintain proper footing
and balance at all times. Ensure that the
safety foot switch is easily accessible to the
operator.
CAUTION
1. This tool is designed ONLY for roll
grooving pipe/tubing sizes, materials, and
wall thicknesses listed in the “Tool Rating
and Roll Selection” section.
2. Inspect the equipment. Before using
the tool, check all moveable parts for any
obstructions. Ensure that all tool components
are installed and adjusted properly.
3. Stay alert. Do not operate the tool if you
are drowsy from medication or fatigue.
4. Keep visitors, trainees, and observers
away from the immediate work area. All
visitors should be kept a safe distance from
the equipment at all times.
5. Keep work areas clean. Keep the work area
around the tool clear of any obstructions
that could limit the movement of the
operator. Clean up any oil or other spills.
6. Secure the work, tool, and accessories.
Ensure that the power drive is secured to
the floor or is otherwise capable of resisting
the full output torque of the power drive
and the weight of the pipe being grooved.
7. Support the work. Support long pipe
lengths with a pipe stand that is secured to
the floor or the ground.
8. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond the capabilities described in these
instructions. Do not overload the tool.
9. Maintain tool with care. Keep the tool
clean at all times to ensure proper and
safe performance. Follow the instructions
for lubricating tool components.
10. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations. Refer
to the “Parts Ordering Information” and
“Accessories” sections.
11. Do not remove any labels from the tool.
Replace any damaged or worn labels.
TM-VE106/107_5
REV_D
TM-VE106/107 / Operating and Maintenance Instructions Manual

INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.
The Victaulic VE106/VE107 is a manual-feed
tool for roll grooving pipe/tubing to receive
Victaulic grooved pipe/tubing products. The
standard VE106/VE107 tool is supplied with
grooving rolls for 1¼–6 inch/42.4–168.3 mm
carbon steel pipe. Rolls are marked with the
size and part number, and are color-coded to
identify the pipe material. For roll grooving to
other Victaulic specifications and materials, refer
to the “Tool Rating and Roll Selection” section.
Grooving rolls for other specifications, sizes, and
materials must be purchased separately.
CAUTION
• This tool must be used ONLY for roll
grooving pipe/tubing designated in the
“Tool Rating and Roll Selection” section
of this manual.
Failure to follow this instruction could
overload the tool, resulting in reduced tool
life and/or damage to the tool.
RECEIVING THE TOOL
VE106/VE107 Groove-N-Go tools are packed
individually in sturdy containers that are
designed for repeated shipping. Save the original
container for return shipment of rental tools.
Upon receipt of the tool, ensure that all
necessary parts are included. If any parts are
missing, contact Victaulic.
CONTAINER CONTENTS
Qty. Description
1Tool Head Assembly with Cart
3Adjustable Legs (secured in leg storage
tubes of cart)
1Lower Roll/Main Shaft for 4 –6-inch/
114.3 – 168.3-mm Carbon Steel Pipe*
1Lower Roll/Main Shaft for 1¼– 3-inch/
42.4– 88.9-mm Carbon Steel Pipe
1Safety-Foot-Switch Storage Box
1Safety Foot Switch (located inside storage box)
2Operating and Maintenance Manual
1Repair Parts List
1Feed Ratchet
-Spare Shear Pins
-
Depth Gauges for 1¼ – 6-inch/42.4 – 168.3-mm
Schedule 5, Schedule 10, and Schedule 40 Carbon
Steel Pipe
1⁄-inch Hex Key Allen Wrench
1Go/No-Go Pipe Tape
1Can of Dry Graphite Spray
* Installed in the head assembly
NOTE: Optional items, such as roll sets for grooving stainless steel
pipe and copper tubing, may be shipped separately.
TM-VE106/107_6 REV_D
TM-VE106/107 / Operating and Maintenance Instructions Manual

POWER REQUIREMENTS
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before performing any
maintenance on the
tool, disconnect the
power cord from the
electrical source.
Failure to follow these instructions could
result in death or serious personal injury.
POWER DRIVE REQUIREMENTS
Power must be supplied to the drive motor
through a safety foot switch to ensure safe
operation. Ensure that the power drive is
grounded properly in accordance with Article
250 of the National Electrical Code. Always
refer to the operating manual for the power
drive for additional information.
If an extension cord is required, refer to the
“Extension Cord Requirements” section that
follows for cord sizes.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and
an extension cord must be used, it is important
to use the proper cord size (i.e. Conductor Size
American Wire Gauge). Cord size selection is
based upon tool rating (amps) and cord length
(feet). Use of a cord size (gauge) thinner than
required will cause significant voltage drop
at the power drive while the tool is operating.
Voltage drops may cause damage to the power
drive and can result in improper tool operation.
NOTE: It is acceptable to use a cord size that is
thicker than required.
The required cord sizes for cord lengths up to
and including 100 ft/31 m are listed in the table
below. Use of extension cords longer than 100
ft/31 m must be avoided.
Model
Power Drive
Rating
volts/amps
Cord Lengths
feet/meters
25
8
50
15
100
31
VE106 110 12 gauge 12 gauge 10 gauge
12
VE107 220 14 gauge 12 gauge 10 gauge
6
TM-VE106/107_7
REV_D
TM-VE106/107 / Operating and Maintenance Instructions Manual

TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.
Leg
Storage
Tubes
(3)
Feed
Ratchet
Cart
Adjustable
Legs (3)
Safety Foot Switch
Safety-Foot-Switch
Storage Box
Drive Motor
Lower Roll/
Main Shaft
Upper
Shaft
Overload
Device
Groove
Diameter
Stop
Body Nut
Feed Screw
Drive Socket
Lower
Roll/Main
Shaft
Storage
Groove
Depth
Gauges
1
2
Failure to follow instructions and warnings could result in
serious personal injury, property damage, and/or product
damage.
• Before operating or servicing any pipe preparation tools,
read all instructions in the Operating and Maintenance
Instructions Manual and all labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection when working around tools.
0567 Rev. D R031272LAB
If you need additional copies of any literature, or if you have questions concerning the safe and proper
operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone
1-800-PICK VIC, E-Mail: [email protected].
1 2
Pipe and groove features, noted below, must be
measured to verify they are within currentVictaulic
specications. Victaulic submittal publications can
be downloaded at www.victaulic.com.
OD= Average Pipe Outside
Diameter
T = Pipe Wall Thickness
A = Distance from Pipe
End to Groove
A B
D
C
F
T
OD
Measure Prior to
Grooving Measure After Grooving
B = Groove Width
C = Average Diameter
at Base of Groove
D = Groove Depth
F = Pipe-End Flare
7264 Rev. A R207264LBL
Not Shown
TM-VE106/107_8 REV_D
TM-VE106/107 / Operating and Maintenance Instructions Manual

TOOL DIMENSIONS AND SPECIFICATIONS
Tool weight is 140 pounds/64 kilograms.
Tool sound pressure is 95 dB(A), while tool sound power is 97 dB(A). All measurements taken with
a Rems Amigo 2 power drive.
NOTE: Noise measurements are dependent on the power drive, and will vary based on
configuration. Always check the power drive manufacturer’s documentation for details.
Plan View Front View
Side View
22.00 in/
559 mm
39.50 in/
1003 mm
32.25 in/
819 mm
35.00 in/
889 mm
45.00 in/
1143 mm *
40.50 in/
1029 mm
49.00 in/
1245 mm
48.75 in/
1238 mm
* This dimension reects
maximum ram extension.
TM-VE106/107_9
REV_D
TM-VE106/107 / Operating and Maintenance Instructions Manual

TOOL SETUP
WARNING
• DO NOT connect the tool to the electrical
source until instructed otherwise.
Accidental startup of the tool could result in
serious personal injury.
The standard VE106/VE107 Groove-N-Go
tool is intended for field or shop setup. Before
grooving, the adjustable legs must be mounted
onto the tool.
1. Remove components from the packaging, and
ensure that all necessary items are included.
Refer to the “Receiving the Tool” section.
2. Select a location for the tool by taking into
consideration the following factors (refer to the
drawing below for overall dimensions):
a. The required power supply (verify the
voltage of the drive motor as 110 volt or
220 volt)
b. Adequate space to handle pipe/tubing
lengths
c. A firm and level surface for the tool and
pipe stand
d. Adequate clearance around the tool for
adjustment and maintenance
WARNING
• DO NOT lift the tool into the vertical
(upright) position until the two front legs
are installed.
• The tool will be top heavy until the third
leg is installed on the tool. Use caution to
prevent the tool from tipping over.
Failure to follow these instructions could
result in serious personal injury.
3. Ensure that the tool is secure and is in the
horizontal position (lying down) with the handle
of the cart resting against the ground or floor, as
shown above.
4. Remove the legs from the leg storage tubes.
Install the two front legs by inserting them into
the sockets located on the underside of the tool
head table. Ensure that each leg seats properly
in the sockets. Rotate the legs so that each
foot points away from the tool. Using a ½-inch
wrench, tighten each ⁄ – 18 hex bolt to secure
the legs to the tool.
TM-VE106/107_10 REV_D
TM-VE106/107 / Operating and Maintenance Instructions Manual