Viessman VITOSOL 100-F User manual

Installation instructions
for contractors
VIESMANN
Vitosol-F
Type SV and SH
Flat-plate collector for elevated installation
VITOSOL-F
5675 789 GB 2/2015 Dispose after installation.

2
Please follow these safety instructions closely to
prevent accidents and material losses.
Safety instructions explained
!Please note
This symbol warns against the risk of material
losses and environmental pollution.
Note
Details identified by the word "Note" contain additional
information.
Target group
These instructions are exclusively intended for author-
ised contractors.
Regulations to be observed
■National installation regulations
■Statutory regulations for the prevention of accidents
■Statutory regulations for environmental protection
■Codes of practice of the relevant trade associations
■All relevant safety regulations as defined by DIN, EN,
DVGW, VDE and locally applicable standards
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and SVGW
Safety instructions
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1. Information Symbols ................................................................................................. 4
Intended use .......................................................................................... 4
Product information ................................................................................ 5
■Collector support, standard kit and collector kit extension ................. 5
■Retaining rail 6 for 1 collector ........................................................... 5
■Retaining rail 7 for 2 collectors ......................................................... 6
■Cross brace ........................................................................................ 6
■Installation aid template ...................................................................... 6
2. Installation sequence Determining collector row clearance z ................................................... 8
Fitting the collector supports .................................................................. 8
Installing the cross braces ..................................................................... 10
Installing the collectors .......................................................................... 10
Connecting the collectors ...................................................................... 12
Installation .............................................................................................. 14
3. Commissioning .................................................................................................................. 16
Index
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Symbol Meaning
Reference to other document containing
further information
1.
Step in a diagram:
The numbers correspond to the order in
which the steps are carried out.
Warning of material losses and environ-
mental pollution
Live electrical area
Pay particular attention.
■Component must audibly click into place.
or
■Acoustic signal
■Fit new component.
or
■In conjunction with a tool: Clean the sur-
face.
Dispose of component correctly.
Dispose of component at a suitable collec-
tion point. Do not dispose of component in
domestic waste.
Intended use
The collectors provide central heating backup and
solar backup for DHW heating. They are only intended
to be installed and operated in sealed systems that
comply with EN 12976 and EN 12977, with due atten-
tion paid to the associated installation, service and
operating instructions. Only operate the collectors with
heat transfer medium approved by the manufacturer.
Intended use presupposes that a fixed installation in
conjunction with permissible, system-specific compo-
nents has been carried out.
Commercial or industrial usage for a purpose other
than heating a building or DHW shall be deemed inap-
propriate.
Any usage beyond this must be approved by the man-
ufacturer in each individual case.
Incorrect usage of the collectors or the installation sys-
tem or incorrect operation is prohibited (e.g. the collec-
tors being opened by the system user, failure to
observe the installation instructions). Failure to
observe these instructions can change functions,
endanger life and limb of the user or third parties and
will result in an exclusion of liability.
Incorrect usage also applies if components in the sys-
tem are modified from their intended use (e.g. through
direct DHW heating in the collector).
Adhere to statutory regulations, especially concerning
the hygiene of potable water.
Symbols
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Vitosol 100-F, 200-F and 300-F, types SV and SH, are
high performance flat-plate collectors.
The fixing system, with statically-tested and corrosion-
resistant components made from stainless steel and
aluminium, is easy to assemble.
The following component assemblies are available for
collector types SV and SH, for a 30°, 45° or 60° angle
of collector inclination.
Collector support, standard kit and collector kit extension
■Standard kit: 2 collector supports
■Extension: 1 collector support
421 3 5
Fig.1
1Collector support with footplates
2Washer 7 8.4 mm
3Hexagon bolt M 8 x 25
4Clamping bracket
5Self-tapping screw
Retaining rail 6 for 1 collector
6
Fig.2
Product information
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Retaining rail 7 for 2 collectors
7
Fig.3
Cross brace
8 9 qP 2
Fig.4
2Washer 7 8.4 mm
8Cross brace
9Hexagon nut M 8
qP Hexagon bolt M 8 x 20
Installation aid template
To prevent slipping of collectors during installation
qQ qW
Fig.5
qQ Template
qW Hinged plug
Product information (cont.)
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The following tables contain the number of required
component assemblies subject to the number of col-
lectors to be installed.
Type SV
Number of col-
lectors
Number of component assemblies
Standard kit Extension Retaining rail Cross brace
1 collector 2 collectors
1 1 —1—1
2 1 1 —1 1
3 2 —1 1 1
4 2 1 —2 1
5 3 —1 2 1
6 3 1 —3 2
7 4 —1 3 2
8 4 1 —4 2
9 5 —1 4 2
10 5 1 —5 2
Type SH
Number of collec-
tors
Number of component assemblies
Standard kit Extension Retaining rail for 1
collector
Cross brace
1 1 —1 1
2 1 1 2 1
3 2 —3 1
4 2 1 4 1
5 3 —5 1
6 3 1 6 2
7 4 —7 2
8 4 1 8 2
9 5 —9 2
10 5 1 10 2
Product information (cont.)
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When installing several collectors in series, maintain a
clearance z to prevent undesirable shading.
z
β
α α
Fig.6
z Collector row clearance
αCollector angle of inclination
βAngle of the sun
Collector angle of inclination αClearance between collector rows z in mm
Type SV Type SH
Flensburg
30° 7630 5715
45° 9600 4260
60° 10890 4830
Kassel
30° 6385 2845
45° 7840 3480
60° 8720 3870
Munich
30° 5595 2485
45° 6710 2980
60° 7350 3260
Fitting the collector supports
■Observe the maximum load and distance from the
edge of the roof for the on-site substructure to
DIN 1055.
■Install the on-site substructure, e.g. steel beams, at
right angles to and horizontally level with the collec-
tor orientation.
■Provide screws on site for securing the collector sup-
ports to the substructure.
Determining collector row clearance z
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y
6
7
1.
4x
5
x
1
2.
Fig. 7 Use retaining rails as spacers between the
collector supports.
Type SV SH
x in mm 2580 1000
Number of col-
lectors
y in mm
Type SV Type SH
1 1080 2400
2 2155 4805
3 3235 7205
4 4310 9610
5 5390 12010
6 6470 14410
7 7545 16815
8 8625 19215
9 9700 21620
10 10780 24020
11 11860 26420
12 12935 28825
13 14015 31225
14 15090 33630
15 16170 36030
Fitting the collector supports (cont.)
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To stabilise the collector array, screw cross braces
diagonally to the collector supports at the back (see
diagram below).
To install the cross braces, holes in the collector sup-
ports and the cross braces must be drilled on site.
1 2 3 54 6 7 8 9 10 11
18
Fig.8
100
Ø 8.5
4x
2
9
qP
8
2.
Ø 8.5
9
2
qP
3.
1. 4x
1
Fig.9
Installing the collectors
Connection pipes (packed separately)
Armaturenfett
Fig.10
Installing the cross braces
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Installation information
■The first and last collector must be positioned with
the type plate facing outwards (observe label).
■On just one of the collectors, fit the pipework at the
side opposite the type plate side.
!Please note
The connection pipes must be free of any signs
of damage.
Lubricate O-ring seals only with the special
valve grease provided.
Use the template as an aid for installing the second
collector and all others between the supports. Once
the second collector has been secured, remove the
template and install it between the next pair of sup-
ports.
qQ
qW
1.
Fig.11
Installing the collectors (cont.)
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Armaturenfett
C
6.
4.
2.
2x
2x
D
42x
4
7.
2x
4
2
3
2
3
2
3
3.
5.
Fig. 12 Repeat steps 4 to 6 according to the number
of collectors.
CConnection pipe
DType plate
5. Do not tighten the clamping brackets between 2
collectors until the next collector has been connec-
ted to the previous one.
Connecting the collectors
The connection and sensor well sets are packed sepa-
rately.
Installing the collectors (cont.)
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Connection set
Fig.13
Sensor well set
Fig.14
Note
The collector temperature sensor is part of the stand-
ard delivery of the solar control unit.
Installation information
■Lubricate O-ring seals only with the special valve
grease provided.
■Initially tighten the union nut by hand, then tighten
with an open-ended spanner by a further ¾ turn.
■Never use annealed copper pipes with locking ring
fittings.
Connecting the collectors (cont.)
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8.
6.
7.
3.
2.
1.
X
Y
9.
5.
4.
8.
Fig.15
XReturn
YFlow
!Please note
The collectors may be damaged if the solar ther-
mal system is not filled with heat transfer
medium immediately after installation.
Therefore, protect the collectors from insolation
by covering them up.
Installation
!Please note
Incorrect installation can lead to collector dam-
age.
Use only gunmetal or brass fittings and copper
pipes for the installation.
Never step on collectors.
Never solder on or near the collectors.
Connecting the collectors (cont.)
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■Route pipes so that complete ventilation is ensured.
Install an air separator in the solar flow upstream of
the DHW cylinder.
Note
An air separator is integrated into the flow line of the
Solar-Divicon (see diagram).
■Generally, copper lines in solar circuits are brazed or
joined by press fittings.
Soft solder could be weakened, particularly near the
collectors, due to the maximum temperatures occur-
ring there. Metal seal connections, locking ring fit-
tings or Viessmann plug-in connections with double
O-rings are the most suitable.
If other seals such as flat gaskets are used, ade-
quate glycol, pressure and temperature stability must
be guaranteed by the manufacturer.
■Make all connections pressure and temperature
resistant (observe the maximum stagnation tempera-
ture of the collector).
Never use:
–Teflon (inadequate glycol resistance)
–Hemp connections (insufficiently gas-tight)
■Equip the system to EN 12975 with an expansion
vessel, safety valve and circulation pump.
■The expansion vessel must be approved to DIN
4807.
The diaphragms and seals of the expansion vessel
and safety valve must be suitable for the heat trans-
fer medium.
To calculate the pre-charge pressure, see the
"Vitosol" service instructions.
■For operation without a Solar-Divicon, use only
safety valves that meet the following conditions:
–Designed for 120 °C and up to 6 bar (0.6 MPa)
–Letter ID "S" (solar) in the component identification
P
O
A
K
M
NR
UL
G
B
C
H
EF
D
C
B
M
L
T
S
Fig.16
ASolar-Divicon
BShut-off valves
CNon-return valves
DSolar circuit pump
EAir separator
FShut-off valve (adjusting screw above flow indica-
tor H)
GDrain valve
HFlow indicator
KFill valve
LStagnation heat sink
MExpansion vessel
NDrip pan
OCollector
RDHW cylinder
SCylinder temperature sensor
TCollector temperature sensor
USolar control unit
Installation (cont.)
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"Vitosol-F" service instructions
Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Viessmann Werke GmbH&Co KG
D-35107 Allendorf
Telephone: [phone]
Fax: [phone]
www.viessmann.com
5675 789 GB Subject to technical modifications.
Commissioning