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  9. Viessmann VITOCELL-H 100 Instruction manual

Viessmann VITOCELL-H 100 Instruction manual

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Indirect-fired domestic hot water storage tank
42 and 53 USG / 160 and 200 ltr
5167 513 1.4 01/2012
Technical Data Manual
Model Nos. and pricing: see Price List

Vitocell-H 100
CHA Series
Enameled indirect-fired domestic hot ater storage tank
steel construction, ith Ceraprotect t o-coat enamel finish
Product Information
2
Vitocell-H 100
The horizontal tank solution for cost-efficient
domestic hot water supply. The Vitocell 100 is
a ailable in both horizontal and ertical
designs, the ertical ersion offering storage
capacities of up to 53 USG / 200 ltrs.
The benefits at a glance:
HCorrosion-protected steel tank shell with
Ceraprotect t o-coat enamel finish,
produced in-house. Magnesium anode
pro ides additional cathodic tank protection.
HHeat exchanger coil extends to the bottom
of the tank, thereby heating the entire
water content.
HExtremely convenient domestic hot ater
supply assured by fast, uniform heating
ia generously sized heat exchanger
surfaces.
HStandby losses minimized by 2¼” /
58 mm highly effecti e foamed-in-place
HCFC-free insulation.
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Product Information
Cross-Section
3
2¼” / 58 mm highly effective Inspection port/
foamed-in-place clean-out opening
HCFC-free insulation
Non-finned, tubular heat
exchanger coil extends to tank
bottom – the entire ater
volume is heated preventing
cold spots
Tank is constructed
of steel, ith Ceraprotect
t o-coat enamel finish
Product may not be exactly as illustrated.
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Technical Data
4
Technical data
For domestic hot ater heating applications in Suitable for heating systems with
conjunction with hot water heating boilers Hmax. DHW supply of up to 150 °F / 65.6 °C
Hmax. working pressure on the heat exchanger side of up to 150 psig /
10 bar
Hmax. working pressure on DHW side of up to 150 psig / 10 bar
Hmax. supply temperature on the heat exchanger side of up to 230 °F /
110 °C
Storage capacity USG
ltr
42
160
53
200
Recovery
*1
with a temperature
increase of the
d
o
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s
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a
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e
r
194°F
90°C
MBH
GPM
ltr/h
113
3.6
810
143
4.5
1032
d
o
m
e
s
t
i
c
h
o
t
w
a
t
e
r
from
50 to 113°F /
10 to 45°C
a
n
d
h
e
a
t
i
n
g
a
t
e
r
s
u
p
p
l
y
176°F
80 ºC
MBH
GPM
ltr/h
96
3.0
688
109
3.5
786
a
n
d
h
e
a
t
i
n
g
a
t
e
r
s
u
p
p
l
y
temperature of
......
at the supply flow rate
stated below
158°F
70 ºC
MBH
GPM
ltr/h
75
2.4
540
89
2.8
638
Recovery
*1
with a temperature
increase of the
d
o
m
e
s
t
i
c
h
o
t
w
a
t
e
r
194°F
90°C
MBH
GPM
ltr/h
109
2.4
550
130
2.9
653
d
o
m
e
s
t
i
c
h
o
t
w
a
t
e
r
from
50 to 140°F /
10 to 60°C
a
n
d
h
e
a
t
i
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g
a
t
e
r
s
u
p
p
l
y
176°F
80 ºC
MBH
GPM
ltr/h
82
1.8
412
99
2.2
498
a
n
d
h
e
a
t
i
n
g
a
t
e
r
s
u
p
p
l
y
temperature of
......
at the supply flow rate
stated below
158°F
70 ºC
MBH
GPM
ltr/h
58
1.3
292
65
1.4
326
Supply flo rate
for the reco ery
GPM
m
3
/h
13.2
3.0
13.2
3.0
rates stated
Standby losses
*2
MBH/24 h 4.8 5.1
Overall dimensions
O erall length inches
mm
O erall width inches
mm
O erall height inches
mm
41½
1052
25¼
640
25¾
654
47¾
1216
25¼
640
25¾
654
Weight
Tank with insulation
lbs
kg
227
103
256
116
Heating ater content
(heat exchanger coil)
USG
ltr
1.8
7.0
2.1
8.0
Heat exchanger surface area ft.
2
m
2
10.8
1.0
12.9
1.2
Connections
Heating water supply/return
D
o
m
e
s
t
i
c
h
o
t
w
a
t
e
r
/
∅’’ (male thread)
∅
’
’
(
m
a
l
e
t
h
r
e
a
d
)
1
¾
1
¾
D
o
m
e
s
t
i
c
h
o
t
w
a
t
e
r
/
temperature and pressure
r
e
l
i
e
f
a
l
e
∅
’
’
(
m
a
l
e
t
h
r
e
a
d
)
¾
¾
r
e
l
i
e
f
a
l
e
Domestic cold water ∅’’ (male thread) ¾ ¾
*1
When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump.
The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under “Recovery”.
lease also refer to the corresponding sizing chart at the end of this manual.
*2
Measured values are based on a room temperature of 68°F / 20 ºC and a domestic hot water temperature of 149°F / 65 ºC and can
vary by 5 %.
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Technical Data
Legend
AQ Aquastat Well
BWR Boiler Water Return
BWS Boiler Water Supply
CA Consumable Anode
DCW Domestic Cold Water
DHW Domestic Hot Water
IO Inspection and Clean-out Opening
TPV Temperature and Pressure Relief Val e
O erall height
O erall width
O erall length
b
DCW
BWR
IO
4¾” / 119 mm
2½” / 63 mm1½” / 37 mm
6½” / 167 mm
4¼” / 109 mm
12¼” / 311 mm
13¼” / 336 mm
18” / 459 mm
AQ
DHW and
TPV
BWS
CA
a
1½” /
36 mm
5
Dimensions
Storage
capacity
USG
ltr
42
160
53
200
a inches
mm
34
866
40½
1030
b inches
mm
9¾
250
11¾
300
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Technical Data
6
Pressure drop on heating ater side Pressure drop on domestic hot ater side
(primary circuit) (secondary circuit)
42 and 53 USG / 160 and 200 ltr storage capacity
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P
r
e
s
s
u
r
e
d
r
o
p
Waterflow
ltr/h
GPM
400 1000
“ w.c.
mbar
44 10 000
16 40
20 50
24 60
32 80
40 100
80 200
120 300
160 400
200 500
240 600
320 800
1.6 4
2 5
2.4 6
3.2 8
4 10
8 20
12 30
1.2 3
2.2 500
2.6 600
3.5 800
4.4 1 000
9 2 000
13 3 000
18 4 000
22 5 000
26 6 000
35 8 000
Pressure drop
Waterflow
ltr/min
GP
40 100
“ w.c.
mbar
1.2 3
1.6 4
2 5
2.4 6
3.2 8
4 10
10
3
8 20
12 30
16 40
20 50
24 60
32 80
167
44
133
35
100
26
83
22
67
18
50
13
33
9
17
3
13
5
8
2
Product Installation
7
Standard Equipment
Steel domestic hot water storage tank with
two-coat enamel finish, mounted
polyurethane foam insulation and
electrostatically powder coated sheet metal
enclosure panel in a itosil er finish with...
– preinstalled consumable anode
– integrated thermometer and
– adjustable le eling feet.
The following are packed separately and
attached to the crate:
– installation fittings package: with the
necessary brass couplings, adaptors, other
necessary hardware, and hemp
– temperature and pressure relief al e
– sensor well with insulation
– thermometer
– Installation, Operating, Start-up and
Ser ice Instructions
Product Installation
This is a simplified conceptual dra ing only!
Piping and necessary componentry must be
field verified. Proper installation and
functionality in the field are the
responsibility of the heating contractor.
Domestic hot ater connections
Domestic hot water
DHW recirculation line
DHW recirculation pump
Spring-loaded flow check al e
Discharge pipe
Temperature and pressure relief al e
Shutoff al e
Drain
Domestic cold water supply lines
Backflow pre enter
Domestic cold water inlet
Precharged expansion tank
(required where backflow pre enter is
installed; check local plumbing codes
and requirements)
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IMPORTANT
Product Installation
∅½’’
ID 15
ID 19.2
AF 24
220
8
The Vitocell-H 100 tank is approved for
heating systems ith a maximum DHW
supply of up to 150 °F / 65.6 °C only.
Sensor Well
Vitocell-H 100,
with 42 and 53 USG / 160 and 200 ltr
capacity
Vitocell-H 100 domestic hot ater
tank positioned under the boiler
Please note that only the boiler/tank
combinations stated in the Price List are
possible.
Backflo preventers
Where backflow pre enters are required, a
domestic water expansion tank installation
is recommended in the cold water inlet
piping before the cold water enters the
Vitocell. For the backflow de ice, obser e
local plumbing codes and regulations.
Temperature and pressure
relief valve
A temperature and pressure relief al e
(T&P relief al e) is supplied with the tank.
The heating contractor must install the al e
on each tank in a method meeting code
requirements. If local codes require a
different relief al e, substitute the al e
supplied by the manufacturer. The tank is
appro ed for 150 psig. Maximum operating
pressure is 150 psig.
The T&P relief al e supplied with the tank
is tested under ANSI Z21.22 code for Relief
Val es and Automatic Gas Shut-off De ices
for Hot Water Supply Systems.
Since the heat exchanger coil allo s for
high MBH input (see Vitocell flo charts),
confirmation that the appropriate and
correct size pressure and temperature relief
valve is used and installed, is necessary.
Watts Model
40XL-8
150 psig
(US and Canada)
ASME pressure
steam rating
1438 MBH
CSA temperature
steam rating
205 MBH
Relief
temperature
210ºF (99ºC)
Inlet thread
¾” male
Outlet thread
¾” female
Warranty
Our warranty for domestic hot water tanks
states that the water heated must be of
drinking water quality and that any water
treatment equipment in use must function
correctly.
Viessmann accepts no responsibility for
damage howsoe er caused and reser es the
right to withdraw the product warranty if
the product has been improperly installed or
misapplied by the installer, contractor or
final user. In order to qualify for product
warranty, strict adherence to the installation
and ser ice manuals must be assured. In the
e ent that Viessmann non-appro ed
components are utilized, Viessmann
reser es the right to withdraw all expressed
or implied warranties without written notice.
The water to be heated with the Vitocell
must be drinking (potable) water quality. If
the tank is used to heat other media, the
warranty will be null and oid. Damage
resulting from excessi e pressure or
temperature is clearly not the responsibility
of Viessmann.
The amount of chloride and sulfate
acceptable to the tank is limited. In areas
where high concentrations of chloride and
sulfate are present in drinking water, please
consult Viessmann for directions.
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IMPORTANT
To ensure optimum, safe operation,
the supplied stainless steel ell must
be installed. The ell diameter is
large enough to accommodate a ide
variety of sensing bulbs.
Al ays use spring clip to ensure
proper contact of capillary bulb
against the stainless steel ell for
proper sensing/heat transfer!
WARNING
IMPORTANT
Vitocell-H 100 Sizing
Continuous Flow Capacity Chart
9
Vitocell-H 100,
42 USG / 160 ltr capacity
Cur e
Domestic hot water 40 to 113°F / 4 to 45°C
Cur e
Domestic hot water 40 to 140°F / 4 to 60°C
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Vitocell-H 100 Sizing
Continuous Flow Capacity Chart
10
Vitocell-H 100,
53 USG / 200 ltr capacity
Cur e
Domestic hot water 40 to 113°F / 4 to 45°C
Cur e
Domestic hot water 40 to 140°F / 4 to 60°C
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Vitocell-H 100 Sizing
Continuous Flow Capacity Chart
11
Example: Vitocell-H 100, 53 USG / 200 ltr capacity
Assume boiler output to tank is 119 MBH. Enter chart at left and draw horizontal line across to reco ery rate of 142 GPH / 2.4 GPM for
140°F / 60°C domestic hot water under column B. Where the horizontal line intersects the 194°F / 90°C cur e is the point of intersection
for the diagonal line used to size the pump. The diagonal line begins at the origin and goes through the point of intersection extending up to
the top of the chart. Read between the reference diagonal lines to get a pump specification of 8.4 GPM at 1.7 ft. To summarize: For a
Vitocell-H 100 with 53 USG / 200 ltr capacity and 119 MBH input, the boiler water temperature is 194°F / 90°C, difference between
boiler return and supply water temperature is 30°F / 16.5°C, reco ery rate is 2.4 GPM of 140°F / 60°C DHW, and the pump required is
8.4 GPM, 1.7 ft. plus pressure drop in piping and boiler.
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Viessmann Manufacturing Company Inc.
750 McMurray Road
Waterloo, Ontario •N2V 2G5 •Canada
Tel. (519) 885-6300 •Fax (519) 885-0887
www. iessmann.ca •info@ iessmann.ca
Viessmann Manufacturing Company (U.S.) Inc.
45 Access Road
Warwick, Rhode Island •02886 •USA
Tel. (401) 732-0667 •Fax (401) 732-0590
www. iessmann-us.com •info@ iessmann-us.com
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