VIEWEG smartBOX User manual

DE
Bedienungsanleitung
smartBOX – eco-PEN-Steuerung
EN
Operating Instructions
smartBOX – eco-PEN control
VIEWEG
Version 2020/04-01
© VIEWEG GmbH

VIEWEG
EN
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.1 The smartBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.1 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.2 Dangers for the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3 Electrical safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.4 Safety Instructions for Auxiliary and Operating Materials . . . . . . . . . . . 22
3 About your dispensing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Service menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Status menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3 Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.4 Programming JR/VR 3000 robot series . . . . . . . . . . . . . . . . . . . . . . . 33
6 Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Contents
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Operating Instructions smartBOX

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1 General information
Dear customer,
Thank you for choosing our smartBOX – ecoPEN control.
To ensure proper operation, please carefully read the following pages for correct
operating and maintenance instructions. Keep these instructions handy for future reference.
If you require further information or if you have any questions please contact us directly at
Phone: [phone]
Email: [e-mail]
1.1 The smartBOX
The digital eco-PEN valve controller series smartBOX can be built up with different
options, with technical differences. Therefore, in the following manual is only spoken
about the smartBOX
The digital dispenser smartBOX is used for precise control of preeflow ® eco-PEN
volumetric dispensing valves type: eco-PEN300/330/450/600/700 in combination with
VR/JR3000 dispensing robots.
1.2 Intended Use
The device is designed and constructed for commercial use. It is only to be used for dis-
pensing liquid and paste materials such as adhesives, lubricants, various pastes, grease, oil,
silicone and other similar materials. Any other use is considered improper. If this device is
used for other purposes, personal injury or damage to property may result.
The manufacturer assumes no responsibility for consequences resulting from improper
use of the unit.
Non-intended use, which would also void the warranty, includes:
• Changes to the device not expressly recommended in the operating instructions
• Modifications to the unit and its components
• Use of incompatible or damaged spare parts
• Use of non-approved accessories or auxiliary equipment
• Exceeding the approved and recommended pressures
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Operating Instructions smartBOX

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1.3 Scope of delivery
The following accessories are included with the smartBOX:
operating instructions
smartBOX controller
input power cord 230 V AC
(Item no. C-0043)
I/O cord to JR/VR 3000 robots
(Item no. C-0107)
PCB board (in ESD box)
(Item no. C-0108)
internat PCB cord
(included in C-0108)
PCB mounting bracket
(included in C-0108)
retaining plate
(Item no. 901436)
USB pen drive
(Item no. 990166-005)
NOT included:
mounting plate (only JR3200 option)
(Item no. 901526)
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Operating Instructions smartBOX

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2.1 General safety information
2 Safety instructions
If this device is used for purposes other than those
described in this operating manual, personal injury or
damage to property may result.
Only use the device in accordance with the enclosed
instructions.
2.2 Dangers for the operator
Read the operating instructions carefully before use.
Always wear suitable protective clothing and eye wear.
Smoking or open flames are strictly prohibited when
dispensing any type of flammable liquid or paste.
This device is intended for indoor use only.
2.3 Electrical safety instructions
Before opening the dispensing unit, disconnect it from
the power supply by disconnecting the input power
cord.
Failure to disconnect input power may risk electrical
shock.
Maintenance of the unit only by authorized and ap-
proved personnel. The unit may only be operated by a
trained and authorized electrical personnel.
Operate the device exclusively within the maximum
permitted rated power / settings.
2.4 Safety Instructions for Auxiliary and Operating Materials
For details on proper handling and safety precautions,
for materials to be dispensed ALWAYS check the
Material Safety Data Sheet (MSDS).
WARNING

CAUTION

NOTICE
WARNING

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Operating Instructions smartBOX

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2
4
6
5
7
EN
3 About your dispensing unit
1 Display
2 Operating controls
3 eco-PEN connector port
4 I/O port
5 Main Power input
6 Fuse 2 amp
7 Main power switch
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4 Installation
Step 1 open the robot on the backside
Step 2 take away the cover under the worktable
Step 3 remove the marked screw
4.1 Hardware
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Step 6 remove the robot front cover from main body of robot housing
Step 5 unscrew the marked screws on left and right side of robot front cover
Step 4 disconnect the home sensor of the X-axis and let the cord fall inside the robot housing
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Operating Instructions smartBOX

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Step 7 remove the marked screws from the main PCB board
Step 8 mount the 4 mounting bolts instead of removed screws
Step 9 mount the PCB and fix it with the removed screws from before
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Step 10 mount the connector on the robot backside at position I/O-MT
Step 11 connect the two connectors to the PCB
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Operating Instructions smartBOX