VIEWEG smartBOX User manual

DE
Bedienungsanleitung
smartBOX – eco-PEN-Steuerung
EN
Operating Instructions
smartBOX – eco-PEN control
VIEWEG
Version 2020/04-01
© VIEWEG GmbH

VIEWEG
EN
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.1 The smartBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.1 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.2 Dangers for the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3 Electrical safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.4 Safety Instructions for Auxiliary and Operating Materials . . . . . . . . . . . 22
3 About your dispensing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Service menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Status menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3 Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.4 Programming JR/VR 3000 robot series . . . . . . . . . . . . . . . . . . . . . . . 33
6 Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Contents
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Operating Instructions smartBOX

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1 General information
Dear customer,
Thank you for choosing our smartBOX – ecoPEN control.
To ensure proper operation, please carefully read the following pages for correct
operating and maintenance instructions. Keep these instructions handy for future reference.
If you require further information or if you have any questions please contact us directly at
Phone: [phone]
Email: [e-mail]
1.1 The smartBOX
The digital eco-PEN valve controller series smartBOX can be built up with different
options, with technical differences. Therefore, in the following manual is only spoken
about the smartBOX
The digital dispenser smartBOX is used for precise control of preeflow ® eco-PEN
volumetric dispensing valves type: eco-PEN300/330/450/600/700 in combination with
VR/JR3000 dispensing robots.
1.2 Intended Use
The device is designed and constructed for commercial use. It is only to be used for dis-
pensing liquid and paste materials such as adhesives, lubricants, various pastes, grease, oil,
silicone and other similar materials. Any other use is considered improper. If this device is
used for other purposes, personal injury or damage to property may result.
The manufacturer assumes no responsibility for consequences resulting from improper
use of the unit.
Non-intended use, which would also void the warranty, includes:
• Changes to the device not expressly recommended in the operating instructions
• Modifications to the unit and its components
• Use of incompatible or damaged spare parts
• Use of non-approved accessories or auxiliary equipment
• Exceeding the approved and recommended pressures
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1.3 Scope of delivery
The following accessories are included with the smartBOX:
operating instructions
smartBOX controller
input power cord 230 V AC
(Item no. C-0043)
I/O cord to JR/VR 3000 robots
(Item no. C-0107)
PCB board (in ESD box)
(Item no. C-0108)
internat PCB cord
(included in C-0108)
PCB mounting bracket
(included in C-0108)
retaining plate
(Item no. 901436)
USB pen drive
(Item no. 990166-005)
NOT included:
mounting plate (only JR3200 option)
(Item no. 901526)
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2.1 General safety information
2 Safety instructions
If this device is used for purposes other than those
described in this operating manual, personal injury or
damage to property may result.
Only use the device in accordance with the enclosed
instructions.
2.2 Dangers for the operator
Read the operating instructions carefully before use.
Always wear suitable protective clothing and eye wear.
Smoking or open flames are strictly prohibited when
dispensing any type of flammable liquid or paste.
This device is intended for indoor use only.
2.3 Electrical safety instructions
Before opening the dispensing unit, disconnect it from
the power supply by disconnecting the input power
cord.
Failure to disconnect input power may risk electrical
shock.
Maintenance of the unit only by authorized and ap-
proved personnel. The unit may only be operated by a
trained and authorized electrical personnel.
Operate the device exclusively within the maximum
permitted rated power / settings.
2.4 Safety Instructions for Auxiliary and Operating Materials
For details on proper handling and safety precautions,
for materials to be dispensed ALWAYS check the
Material Safety Data Sheet (MSDS).
WARNING

CAUTION

NOTICE
WARNING

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3
2
4
6
5
7
EN
3 About your dispensing unit
1 Display
2 Operating controls
3 eco-PEN connector port
4 I/O port
5 Main Power input
6 Fuse 2 amp
7 Main power switch
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4 Installation
Step 1 open the robot on the backside
Step 2 take away the cover under the worktable
Step 3 remove the marked screw
4.1 Hardware
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Step 6 remove the robot front cover from main body of robot housing
Step 5 unscrew the marked screws on left and right side of robot front cover
Step 4 disconnect the home sensor of the X-axis and let the cord fall inside the robot housing
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Step 7 remove the marked screws from the main PCB board
Step 8 mount the 4 mounting bolts instead of removed screws
Step 9 mount the PCB and fix it with the removed screws from before
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Step 10 mount the connector on the robot backside at position I/O-MT
Step 11 connect the two connectors to the PCB
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Step 12 close the robot housing – following step 6 to 1 in opposite direction
Step 13 mount the retaining plate to the side mounted terminal box
Step 14 remove the top cover screws and use them for fixing the smartBOX cover
Step 15 mount the smartBOX and fix it with the screws from Step 14
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Step 16 connect the I/O cord from smartBOX to robot
Step 17 connect the eco-PEN valve to the smartBOX
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4.2 Software
to install the new “smartBOX Firmware”to the robot please follow this steps:
• switch OFF robot power
• plug in the USB pen drive to frontside MEMORY port
• switch ON robot power
• the update of robot firmware starts automatically
• wait until update is finished
• switch OFF robot power
• unplug the USB pen drive
Now the system is ready for operation.
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5 Operation
5.1 Service menu
(Press UP and DOWN during switching on the robot to enter the service menu.)
Use UP and DOWN, ESC and ENTER to navigate through the menu and change settings.
Firmware: Shows the actual installed firmware version
Ser.Nr.: Shows the serial-number of the smartBOX
Language: setting of language for boot welcome
Statmenu: YES - after booting process, the smartBOX display switch automatically
after 3 sec. to the STATUS Menu
NO – after booting process, the smartBOX display stays in smartBOX
screen.
Dispense: YES – smartBOX has normal function incl. dispensing
NO – Although dispensing is active in the robot settings, the ecoPEN
valve does not dispense – needed for TEST RUN for running the
Robot program without dispensing
Save: save the actual settings and leave the SERVICE Menu
I/O-Monitor: open the test menu for I/O-test with JR/VR3000 robot series
Testmenu service and test – password detected
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5.2 Status menu
connected eco-PEN type
Dispensing result OK / NOK
(depends on robot settings)
see individual program settings
eco-PEN status:
STOP (Dispense ON)
STOP (Dispense OFF)
eco-PEN is dispensing
eco-PEN suckback is running
OFF
5.3 Alarm
If the smartBOX does not get any encoder feedback from eco-PEN Motor, for example
if Encoder is broken or the motor is blocked, because of a defective eco-PEN pump, the
display shows following ERROR message:
Check the eco-PEN valve.
If something is blocked or if the motor or
encoder is defect, press ESC to Restart the
smartBOX.
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5.4 Programming JR/VR 3000 robot series
5.4.1 Presetting of smartBOX Setup – robot teaching pendant for each robot program:
MENU / INDIVIDUAL PROGRAM SETTINGS / DISPENSE CONDITION:
Page 1:
Description:
Wait Time at Start Wait Time (incl. dispensing) before movement of robot
Wait Time at Stop Wait Time (excl. Dispensing) after stop of movement
Return Type Movement of robot after end of dispensing
eco-PEN Models select eco-PEN model
Recommendation: EXECUTE AUTO RECOGNITION
Flow Rate Conv. Coef. Internal calibration factor for flowrate calibration
Flow Rate Adj. Value: manual calibration factor 90-110% for flowrate adjustment
Flow Rate Max. (ml/min) software limitation of flowrate
Waiting Time to Suckback Wait time between end of dispensing and eco-PEN suckback
Suckback Amount Quantity of eco-PEN suckback
Suckback Amount Unit Unit for eco-PEN suckback
Suckback Speed Flowrate for eco-PEN suckback
Suckback Speed Setting Unit Unit for eco-PEN suckback
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MENU / INDIVIDUAL PROGRAM SETTINGS / DISPENSE CONDITION:
Page 2:
Description:
Dispense Amount Display Valid Dispense Amount (measured via eco-PEN
encodersteps) get shown in the display of
teaching pendant after end of dispensing
Invalid Dispense Amount (measured via eco-PEN
encodersteps) get not shown in the display of
teaching pendant after end of dispensing
Dispense Amount Decision Valid Information if Dispense Amount
(measured via eco-PEN encodersteps) was
in tolerance or not get forwarded to smartBOX
Invalid Information if Dispense Amount
(measured via eco-PEN encodersteps) was in
tolerance or not get not forwarded to smartBOX
Decision Threshold tolerance for Dispense Amount measurement via eco-PEN
Encodersteps (not real dispense amount)
Flow Rate Calibration starts the procedure for calibration of flowrate incl.
measurement of volume
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5.4.2 Presetting of smartBOX Setup – robot teaching pendant for all robot programs:
MENU / DISPENSER SETTINGS:
Description:
I/O-Function Assignment not relevant for smartBOX settings
 see original robot manual
Purge Switch selectable when Purge Button on Startbox is active
Purge by ex. Signal selectable when ex. Signal for Purge is active
Automatic purge not relevant for smartBOX settings
 see original robot manual
Purge Dispense Amount dispensing quantity by using Purge function
Purge Dispense Amount Unit: unit for dispensing quantity by using Purge function
Purge Flow Rate: flowrate by using Purge function
Purge Flow Rate Unit: unit for flowrate by using Purge function
6 Maintenance and Cleaning
The smartBOX is maintenance-free. Any needed repairs must be performed by an
authorized repair center or only by sending the unit back to VIEWEG GmbH.
To clean the unit and the housing, use only dry or damp cloths and never use cleaning
fluids such as gasoline, thinners or any other flammable or corrosive liquid.
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7 Disposal
At the end of its service life, dispose of the controller in accordance with the applicable
local regulations.
Electrical parts can not be disposed along with household waste.
According to Directive 2012/19/EU on Waste Electrical and Electronic
Equipment (WEEE), electrical equipment must be returned to the
collection points set up for this purpose in order to be reused.
8 Technical data
Outer dimensions (W x H x D) 270 x 80 x 80 mm
weight approx. 0,80 kg
Power supply 85 – 264 V AC 50/60 Hz
Internal voltage 24 V DC
Display 2,4 “ TFT
compatible robot types VR3000 series VIEWEG
JR3000 series JANOME
compatible eco-PEN valves eco-PEN300
eco-PEN330
eco-PEN450
eco-PEN600
eco-PEN700
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CE Declaration of Conformity
• EC Low Voltage Directive 2014/35/EU
• EC Directive Electromagnetic Compatibility 2014/30/EU
We hereby declare that the product named below complies with the provisions
of the above-mentioned directives and, due to its design and construction, as
well as the version marketed by us, complies with the applicable regulations and
the relevant provisions.
Product: eco-PEN Valve Controller
Type: smartBOX
Manufacturer: VIEWEG Dosier- und Mischtechnik
Gewerbepark 13
85402 Kranzberg
Germany
Tel.: [phone]
Fax: [phone]
The following harmonised European standards have been applied:
• DIN EN ISO 61000-6-3 Interference emissions
• DIN EN ISO 61000-6-2 Interference immunity
Till Vieweg, Managing Director Kranzberg, January 2020
9 Declaration of Conformity
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Operating Instructions smartBOX