Viking-Cives 500HD User manual

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
BOX 1120, NORPARK DRIVE, MOUNT FOREST, ONT. N0G 2L0 [phone] PH [phone] FX
Titleblocks-ALL.idw
500HD
HYDRAULIC DETACH
FRONT HITCH

01900338-M 2/20/2014
INTRODUCTION
500HD HYDRAULIC DETACH & TILT HARNESS
Congratulations and thank you for your purchase of new Viking-Cives Snow & Ice Control equipment. This manual has
been created to provide you with installation, set-up, operation and maintenance information for the Viking-Cives Plow Harness. It
has been prepared to familiarize you or any other person who will be assembling, operating, maintaining, or working with this product
with the design features, and to instruct you in the recommended operation and maintenance of the unit.
Read this manual carefully before you operate or service your Plow Harness. Remember that you’re working with heavy
equipment that can injure you or someone else. You can help lessen the chance of injury by following the procedures in this manual,
carefully.
DANGER: If incorrectly used, this equipment can cause severe injury. Your chance of injury can be greatly reduced by
following all safety decal notifications. All decals must be kept clean and complete. Replace any decals that are unreadable. Decals
may be purchased directly from Viking-Cives Group and/or you're nearest authorized dealer. All Operator/Service people should
review this manual carefully and become familiar with its contents. If anyone else beside you operates or services this equipment,
make sure they read this manual and are instructed to follow all the safety procedures related to this equipment. Keep this
manual available for reference whenever this product is being handled or used. Provide this manual to any new owners
and/or operators.
Viking-Cives LTD manufactures various models of front plow hitches such as the “Low Mount”, “Standard/Fixed”, “Power-
tilt” and “Tilt Detach”. While all VCL hitches perform the same basic function, providing a means of connection between the chassis
and the front plow, some models have additional features and/or benefits. A brief description of each style of Viking-Cives LTD front
harness follows: “Low Mount”: Low profile fixed front harness suitable for mounting of front plow only, compact and lightweight.
“Standard/Fixed”: Standard profile front harness suitable for mounting of front plow and side wing plows. When installed on
most units limits and in some cases does not allow for tilting of vehicle hood. “Power-tilt”: Standard profile front harness suitable for
mounting of front plow and side wing plows. Similar to fixed model, but with the added feature of hydraulic tilt to ensure tilting of
chassis hoods and enable easy access to engine compartment. “Tilt Detach”: Standard profile front harness suitable for mounting of
front plow and side wing plows. Similar to Power-tilt model, but with the added feature of hydraulic detach to facilitate removal of the
plow, wing and front harness in a single unit.

01900338-M 2/20/2014
INSTALLATION
WARNING:
SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS BEFORE PROCEEDING WITH ANY
INSTALLATION.
Viking-Cives LTD manufactures various models of front plow hitches such as the “Low Mount”, “Standard/Fixed”, “Power-
tilt” and “Tilt Detach”. While each of these hitches vary in style from one model to the next, the basic installation process remains the
same for all models.
NOTE: These installation instructions are intended as a guide to aid in the mounting of your Viking-Cives Plow
Harness/Hitch. All dimensions provided in these instructions are approximate and could vary due to variables such as: chassis make
and model, tire size, type of suspension, customer preference, and/or unknown interference caused by immovable attachments.
Viking-Cives LTD assumes no responsibility/liability for improper plow harness installation, unless installed by Viking-Cives LTD.
Plow harness mounting location should be discussed with the end-user, chassis dealer and the installer prior to beginning installation
in order to achieve the best possible installation.
ATTACHMENT TO PRIME MOVER
The following instructions will aid in guiding you through the steps required to properly install your Viking-Cives Plow
Harness/Hitch to your chassis. While the exact installation may change slightly due to variations among the different chassis makes
and models, the basic steps required to complete are the same.
Chassis Preparation
1. Cover the chassis hood and fenders with a fire-resistant blanket/tarp to help protect paint from damage during the
installation process. Remove OEM supplied front bumper and set aside.
2. Visually inspect front of chassis for any obstacles and obvious points of interference that may need to be addressed (i.e.
starters, oil and/or fuel filters, radiator hoses, etc.).
3. If required, trim the front of the truck frame to keep the plow harness as close as possible to the chassis, reference tail
plate installation drawing specific to your vehicle for recommended locations. Additional clearance may be required for
front mounted hydraulic PTO/Pumps. Use a cutting torch and keep the cut as square as possible, clean and smooth all
rough edges with a grinder.
Tail Plate Installation
1. Install tail plates and front hitch as per the supplied assembly drawing for your specific model of tail plates.
When all conditions of installation have been met, the plow harness is ready to operate. The levers for controlling the plow harness
functions are located in the cab of the prime mover. WARNING: When the plow is being raised, lowered or reversed – STAND
CLEAR!

01900338-M 2/20/2014
OPERATION
TO LIFT THE PLOW
To raise the plow, pull the plow lift lever. The plow lift lever activates a three-position valve. When you release the lever the
valve will return to a neutral hold position and the plow will remain in that position. To lower the plow, push the plow lift lever. When
you release the lever, the valve will return to a neutral hold position. NOTE: For plows with this lift valve arrangement, it is necessary
to hold the plow lift lever in the down position for a few moments while plowing to allow the plow to seek its lowest level. After this
has been accomplished you can release the lever and the plow will be properly set to follow the contour of the plowing surface.
TO TILT THE PLOW HARNESS – POWER TILT & TILT-DETACH UNITS ONLY
Both the Power-tilt and Tilt-Detach harnesses have the added feature of hydraulic tilt to ensure tilting of chassis hoods, which
enable easy access to prime mover’s engine compartment. The steps required to take advantage of this feature and complete the task of
tilting the plow harness forward, allowing the opening of the hood on the prime mover, are as follow:
The Viking-Cives Ltd. 500HD plow harness can be tilted forward to allow the prime mover’s hood to be opened, or detached to
remove the harness, plow and wing as a unit.
Controls may be located outside the cab on the left front corner of the unit or optionally inside the cab. Operation of the harness is the
same, regardless of the location of controls.
The operator should familiarize themselves with the location of the controls on the unit prior to attempting to operate.
1. Set plow unit on a firm, level surface (such as a concrete garage floor or paved area) that is large enough to safely
accommodate this product.
2. Ensure area in front of vehicle is completely free from any and all obstacles and/or obstructions
3. Locate controls for upper lock pins and tilt harness functions as noted above.
4. Lower plow and wing to the ground.
5. Release upper lock pins.
6. Tilt hitch completely forward. Do not stop the hitch in an intermediate position.
7. Stop the engine and secure the vehicle in accordance with lock out procedures prior to servicing.
FIGURE 1: HARNESS TILTED

01900338-M 2/20/2014
TO DETACH THE HARNESS
DANGER
Moving heavy equipment can crush and kill. Clear area of all personnel prior to operating equipment.
1. Locate controls for upper lock pins, lower lock pins, tilt harness as noted above.
2. Lower plow and wing to the ground. Note: Plow and wing should remain attached to harness.
3. Lower parking stands.
4. Release lower lock pins.
5. Release upper lock pins.
6. Use tilt hitch function to lower push plate to
the ground. See Figure 2
7. Continue to lower the coupler while
reversing the truck to allow the coupler to
completely release from the push plate.
8. Back away from the plow, wing and push
plate. See Figure 3.
9. Raise coupler fully using tilt hitch function.
10. Engage upper and lower lock pins.
11. Visually inspect lock pins to ensure full engagement.
FIGURE 2: PUSH PLATE LOWERED TO GROUND
FIGURE 3: BACK AWAY FROM PUSH PLATE

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
01900338.idw
01900338: FRONT HITCH KIT HYDRAULIC DETACH AIRFLOW
Rev.6
QTY REQDESCRIPTIONITEM NO
ITEM ID
1FRT HARNESS ASS'Y HYD DETACH AIRFLOW001014321
1HYDDTH QD & VALVE BRKT 30 DEG WELD'T LTH001017192
3GRAB LINK004013213
1PIN 1.000 DIA X 2.563 WELD'T009000034
2
HOSE HYD 3/8 100R2 0630031-16-0630116
01501435
5
2SAFEWAY QUICK DISC. KIT019002386
2HITCH STOP BRKT WELD'T01900254
7
1CYLINDER HYD DA 4 X 10 FRONT LIFT05400408
2
SCHACKLE SCREW PIN 5/8" 3 1/4 TON
05900289
6
HYD ADAPTER 3/8 SAE 90 3/8 JIC
063001610
4
HOSE CLAMP 3/8 SINGLE HOSE INSULATED
063001911
6
HOSE CLAMP 3/8 DOUBLE HOSE INSULATED
063002012
4
HYD ADAPTER 3/8 JIC 3/8 OR STRAIGHT
063002813
4
HYD ADAPTER 1/2 MNPT 3/8 JIC STR
063004114
2
HYD ADAPTER 3/8 RUN TEE SWIVEL
063058715
1
COTTER HAIRPIN 3/16 X 3 3/4 ZINC
HW13L-036016
2
LOCKWASHER SPLIT 1/2 ZINC
HW14C-0817
2
NUT HEX 1/2 UNC ZINC
HW30A-0818
1
NUT HEX ELASTIC 1 UNC ZINC
HW36D-1619
2
BOLT HEX 1/2 X 1 1/4 UNC ZINC
HW40A-081020
1BOLT HEX 1 X 5 UNC ZINCHW40A-164021
OPTVALVE INSTALL KIT 500HD LOCK PIN0010163522
OPTLOCK PIN CONTROL BOX0010174223

This Owner's Manual File is ContainedWithin
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
BOX 1120, NORPARK DRIVE, MOUNT FOREST, ONT. N0G 2L0 [phone] PH [phone] FX
01900338.idwRev .6
8
9
3
4
16
2119
1
7
12
20 18
13
10
15
13
1510
13
10
10
10
10
OPTIONAL LOCK PIN HYD CONTROL #00101635
OPTIONAL LOCK PIN AIR CONTROL #00101742
13
5

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
00101432.idw
00101432: FRONT HARNESS ASSEMBLY HYDRAULIC DETACH AIRFLOW
Rev.4
QTY REQDESCRIPTIONITEM NO
ITEM ID
2YOKE DIAGONAL BRACE BAR001010051
1LIFT YOKE STANDARD001011012
1BOTTOM LOCK ASS'Y HYD D & PWR T001011613
2END PLATE - HOUSING HYD D & PWR T001011634
1
INNER HOUSING WELD'T HYD D & PWR T
00101174
5
1SWING ARM WELD'T HYD D & PWR T001011876
2CLAMP POLYMER HYD D & PWR T00101194
7
2HYDDTH STOP PLATE HYD LOCK001011958
2HARNESS LOCK PIN, TOP OVERSIZE001012809
1PUSH PLT WELD'T FRT HITCH HYDDTH AIRFLOW0010143110
2PARKING STAND LONG WELD'T HYD DETACH0010185911
2
POLY BUSHING 3.000N 2.125M 0.250S
0040169012
2PIN 1.000 DIA X 4.625 WELD'T0090011313
2PIN 2.125 DIA X 7.125 WELD'T0090011914
1
CYLINDER HYD DA 2 X 5 7/16 HYD DETACH
054000215
2
CYLINDER HYD DA 2 1/2 X 6 FRONT LIFT
054000616
2
COTTER PIN 5/16 X 2 1/2
HW13A-104017
2
ROLL PIN 5/16 DIA X 2 LG
HW13B-103218
2
PIN BENT PULL 1/2 X 3 ZINC
HW13S-1648
19
8
FLATWASHER SAE 3/8 ZINC
HW14A-0620
6
LOCKWASHER SPLIT 1/2 ZINC
HW14C-0821
4
FLATWASHER HARDENED 1/2 ZINC
HW14D-0822
2
GREASE FITTING 1/8 NPT STR
HW29A-0223
4
NUT HEX 3/4 UNC ZINC
HW30A-1224
8
NUT HEX ELASTIC 3/8 UNC ZINC
HW36D-0625
2
NUT HEX ELASTIC 1/2 UNC ZINC
HW36D-0826
2NUT HEX ELASTIC 1 UNC ZINCHW36D-1627
8
BOLT HEX 3/8 X 1 1/2 UNC ZINC
HW40A-061228
2
BOLT HEX 1/2 X 2 UNC ZINC
HW40A-081629
2
BOLT HEX 3/4 X 2 UNC ZINC
HW40A-121630
1
BOLT HEX 3/4 X 2 1/2 UNC ZINC
HW40A-122031
1
BOLT HEX 3/4 X 3 UNC ZINC
HW40A-122432
2
BOLT HEX 1 X 6 UNC ZINCHW40A-1648
33
6
CAP SCREW SOCKET HEAD 1/2X1 1/2NC BLACK
HW50E-081234

This Owner's Manual File is ContainedWithin
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
BOX 1120, NORPARK DRIVE, MOUNT FOREST, ONT. N0G 2L0 [phone] PH [phone] FX
00101432.idwRev .4
19
10
24
130
31 24
32
24
2
3
34
21 12
4
6
16
33
27
17
13
14
15
7
28
8
20
18
9
5
23
29
22
26
25
11

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
00101161.idw
00101161: BOTTOM LOCK ASS'Y HYD D & PWR T
QTY REQDESCRIPTIONITEM NO
ITEM ID
2HOUSING WELD'T HYD D & PWR T001011621
2PIN 1.156 DIA X 3.500 BODY009002102
1TUBE RD 3.000N 1.563D 1.000S004013613
1
CYLINDER HYD DA 2 X 5 1/4 HYD DETACH
05400034
1
TUBE RD 3.000N 1.063D 1.000S
00401362
5
2
ROLL PIN 5/16 DIA X 2 LG
HW13B-10326
4
CAP SCREW SOCKET HEAD 1/2X1 1/2NC BLACK
HW50E-0812
7
4
LOCKWASHER SPLIT 1/2 ZINC
HW14C-088
4
NUT HEX 1/2 UNC ZINC
HW30A-089
6
3
1
7
4
8
9
1
2