Viking-Cives ROLLER PRO 120 User manual

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
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03700231.idw
OWNER'S MANUAL
ROLLER PRO HOPPER 120 & 138

M00017 9/4/2014
ROLLER PRO HOPPER SPREADER MODEL CODES
All Roller Pro Hopper Spreaders have an associated model code, which identifies the style, type and length of body. The model
codes used to describe a Roller Pro Hopper Spreader can be broken down as follows: the first four letters identify the Roller Pro
product, the next three numbers identify the length of the body. A typical model code is as follows: RPSH120 or RPSH138.
Some examples of the terminology used to describe the different types of Pro-Line Combination Spreaders are as follows:
RP – Roller Pro
SH – Sander Hopper
120, 138 – The CA (Cab to Axle) that the hopper is suited for
FRT-DI – Front Discharge; RR-DI – Rear Discharge; BI-DI – Bi-directional Discharge
SSTL – Stainless Steel Body; HTEN – High Tensile Body; ALUM – Aluminum Body
CAPACITY OF ROLLER PRO HOPPER SPREADERS
The Roller Pro Hopper Spreader has been designed to handle a wide range of material for spreading needs. Some of the materials
commonly used in Roller Pro Hopper Spreaders include:
Sand & salt for snow & ice control
Light gravel for general contractor duties
Hot tar & asphalt
Not Suitable for heavier excavation material. Hardox dump box available.
Approximate Capacity of Roller Pro Hopper Spreaders
BODY
LENGTH
WATER
LEVEL
CAPACITY
CAPACITY
WTIH 10 INCH
SIDEBOARDS
SIDE HEIGHT INSIDE OVERALL
LENGTH
OUTSIDE
OVERALL
LENGTH
RPSH120 8.5 cu. yd 11.5 cu. yd 38” 152” 173”
RPSH138 9.5 cu. Yd 13.0 cu. yd 38” 169” 189”

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
0820112-RPSH.idw
0820112-RPSH
DECAL KIT PROLINE SAFETY ANSI
Z535.3
SAFETY PRECAUTIONS DECALS AND MESSAGES
Before you start operating your Roller Pro Hopper Spreader, familiarize yourself with the following safety
precautions. The following illustrations show the Viking-Cives Group caution and warning decals. Following the
illustrations, you will find a listing of the caution and warning decals with item numbers and a drawing showing
the decals location.
0820102

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
0820112-RPSH.idw
0820112-RPSH: DECAL KIT PROLINE SAFETY ANSI Z535.3
0820010 0820092
0820093 0820094
0820095
0820096
0820097

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
0820112-RPSH.idw
0820112-RPSH: DECAL KIT PROLINE SAFETY ANSI Z535.3
0820098 0820100
0820101 0820107
0820108
0820109

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
0820112-RPSH.idw
0820112-RPSH: DECAL KIT PROLINE SAFETY ANSI Z535.3
QTY REQDESCRIPTIONITEM NO
ITEM ID
2DECALS VIKING EMBLEM BLACK SMALL08200101
1DECAL GATE DOOR HEIGHT08200522
1DECAL WARNING CHAIN08200923
2DECAL DANGER WING08200934
4
DECAL CAUTION SPINNER
0820094
5
2DECAL WARNING HYD PRESSURE08200956
1DECAL CAUTION SCREENS0820096
7
3DECAL DANGER FALLING BODY08200978
1DECAL DANGER ENTER BODY08200989
1DECAL WARNING READ MANUAL082009910
1DECAL WARNING ROTATING SHAFT082010011
2
DECAL CAUTION BEHIND TRUCK
082010112
1DECAL WARNING ROTATING SHAFT082010714
5
DECAL WARNING PINCH POINT082010815
2DECAL WARNING WING POST082010916
1DECAL WARNING AUGER082011117
1DECAL NOTICE ROLL OFF LOCK082012818
1DECAL NOTICE ROLL OFF OIL LEVEL082012919
1
DECAL SAFETY INFO PROLINE
082010213

DETAIL A
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123
16
4
11
15
2

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BOX 1120, NORPARK DRIVE, MOUNT FOREST, ONT. N0G 2L0 [phone] PH [phone] FX
0820112-RPSH.idw
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19
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6

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EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
BOX 1120, NORPARK DRIVE, MOUNT FOREST, ONT. N0G 2L0 [phone] PH [phone] FX
0820112-RPSH.idw
5
CROSS CONVEYOR DECAL LOCATIONS
5
17
5
5
5

M00017 9/4/2014
PREVENTIVE MAINTENANCE INSPECTION & LUBRICATION
The following sections will guide you in the proper maintenance procedures for your Roller Pro Hopper Spreader. It is
important that all applicable maintenance procedures be followed to get the maximum amount of use from the hopper
spreader.
CAUTION: Before any adjustment or lubrication work is performed on the spreader make sure to understand and
follow all safety rules.
-Keep all shields and guards in place when operating this equipment.
-Adjust and lubricate spreader only when the power source is off and locked out.
-The drive shafts, conveyor, and spinner assemblies transmit great amounts of power, and accordingly, are hazardous
when in operation. All maintenance, inspections, or operator adjustments must be made with all source power off.
-When the spreader becomes clogged, shut off the power source and lock it out before attempting to clear the
blockage.
-Keep hands, feet and clothing away from moving parts and pinch points.
Daily inspection along with periodic preventive maintenance will reduce the chance of any major repairs and down time
during equipment use.
1. Check the fluid level in the hydraulic oil reservoir. If the sight indicates low oil level, add the appropriate amount of the
specified hydraulic fluid.
2. Grease all required components: beginning of each season, then once a week. Grease all main conveyor, cross conveyor
and spinner bearings.
3. Check all components for loose and/or missing fasteners, if required tighten and/or replace.
4. Visually inspect all hydraulic connections and hoses for cracks and/or leaks. Rupturing hoses may produce a high-pressure
stream of hot hydraulic oil.
5. Check all conveyor chains, chain covers, sprockets, and conveyor beds for excessive wear or damage.
6. Adjust conveyor chains and tailgate locking as required.
7. Oil conveyor chains frequently, at least every 5 working days and once monthly off-season.
8. At the beginning of each shift visually inspect all caution and warning decals. All decals should be complete and legible. If
decals are not legible, clean them. If cleaning the decals does not make them legible, install new decals.
9. Main Conveyor Drive System: The main conveyor drive assembly of the Roller Pro Hopper Spreader, consisting of a high
torque low speed hydraulic motor coupled to a 25:1 planetary gearbox is designed to operate trouble free under normal
spreading conditions. In order to limit the possibility of drive system failure due to extreme spreading conditions a two-
piece shear coupler connects the drive motor and planetary gearbox. The two-piece unit is coupled together using three
Grade 2 Hex Bolts, and is designed as the controlled failure point or “weak link” in the drive system. NOTE: In the event
of a coupler failure the shear bolts should be replaced with equivalent Grade 2 hardware only.

M00017 9/4/2014
10. Chain Tension:
- The importance of proper chain tension cannot be overstressed. When the chain goes out of adjustment, excessive and rapid
chain wear will result. Drag chain slack should be checked periodically and taken up until distance between centerline of
idler sprocket and where chain contacts lower flange on longitudinal is approximately 8 to 20 inches.
- The main conveyor chain assembly should not be tightened any more than necessary to prevent the chain links from
jumping the sprocket teeth, or jamming between the back side of drive sprocket teeth and the underside of the conveyor
floor. Over-tightening of the conveyor chain will cause excessive wear on all parts and/or jamming, as well as higher
working pressures. It is recommended that the tension should be checked with a loaded box which will show a greater
slackening of the chain on the underside. New chains will stretch in the first month of operation and therefore require
greater attention to proper adjustment during this break-in period.
- Cross conveyor chain will also require adjustment especially in the first month of use. When the pintle chain is lifted off
conveyor floor, allow approximately 1” gap between chain bottom and floor.
11. Another recommended conveyor maintenance procedure is to thoroughly clean out the spreader and the longitudinal chain
return area after each use. This flushes out all the sand and salt, which can accumulate during normal operation. Keeping
this area as clean as possible will help to reduce the chance of conveyor damage and prolong the service life of the unit.
(Note: Be sure to keep all hands and feet clear of the moving chain at all times and always follow all safety rules.)
12. Tailgate Linkage Adjustment: The tailgate linkage is meant to hold the tailgate tight against the back of the box. If through
time the linkage loosens off, it can be readjusted by, removing the clevis pin from tailgate claw and screwing out the
adjustable yoke on the spring brake chamber. WARNING: The spring brake chambers used in the design of the
hopper tailgate locks are self-contained sealed units. They contain compression springs under pre-load pressure.
These units are tamper-resistant and completely sealed with a unique precision weld, joining the steel center section
and the steel housing. Viking-Cives Ltd does not recommend or encourage tampering with and/or servicing these
units as mishandling could result in severe injury.

M00017 9/4/2014
ROLLER PRO - MAINTENANCE SCHEDULE
AFTER FIRST 20 HOURS OF OPERATION
-Inspect hydraulic fluid for contamination and level.
-Change hydraulic system filter(s).
-Inspect main conveyor gearbox oil for contamination and level. Oil sample should be taken from the oil level hole,
not the drain hole.
-Thoroughly lube all mechanical parts – bearings, hoist mounting, chains, and adjusters.
-Inspect for loose bolts, pins, conveyor chains, and tighten/adjust as required.
AFTER FIRST 50 AND 100 HOURS OF OPERATION
-Change main conveyor planetary gearbox gear oil. NOTE: Never mix mineral and synthetic oils in gearbox.
Viking-Cives Group recommends using an antifoaming gear oil grade SAE80/90EP.
DAILY MAINTENANCE
-Check fluid level in the hydraulic oil reservoir, if the sight indicates low oil level, add appropriate amount of the
specified oil.
-Adjust conveyor chains and tailgate locking mechanism as required.
-Check all conveyor beds for excessive wear or damage.
-Clean unit - wash all areas clean of salt and road dirt to prevent corrosion.
-Visually inspect all battery terminals and electrical connections, wires, switches, etc. for signs of corrosion, wear,
loose and/or broken connections, etc. At the beginning of each shift review all lighting accessories to ensure proper
working conditions, immediately replace any broken or non-functioning bulbs and/or lenses.
-At the beginning of each shift visually inspect all caution and warning decals. All decals should be complete and
legible. If decals are not legible, clean them. If cleaning the decals does not make them legible, install new decals.
WEEKLY MAINTENANCE
-As part of an on-going preventive maintenance program your Roller Pro Hopper Spreader should be regularly
lubricated. The following list indicates both the location and number of lubrication points for a Standard Roller Pro
Hopper. Additional lubrication points may exist on your particular unit. Please consult Viking-Cives and/or nearest
authorized dealer for specific lubrication diagrams.
-Main Body Assembly: Total number of grease fittings nine.
a. Main conveyor drive shaft (2)
b. Main conveyor idler shaft (2)
c. Front Roller Pins (2)
d. Front gate screw jack (1)
e. Grease Ram Tensioner (2) For chain tensioning purposes only, grease as required.

DETAIL A
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DETAIL B
SCALE 1 : 4
DETAIL C
SCALE 1 : 4
DETAIL D
SCALE 1 : 4
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EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
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BOX 1120, NORPARK DRIVE, MOUNT FOREST, ONT. N0G 2L0 [phone] PH [phone] FX
03700231.idw
AB
C
D
ROLLER PRO HOPPER GREASE POINTS
GREASE RAM TENSIONER FOR CHAIN
(BOTH SIDES)
FRONT DRIVE BEARINGS
FRONT ROLLER PINS
REAR IDLER BEARINGS

M00017 9/4/2014
MONTHLY MAINTENANCE
-Check bolt tightness at valve, cab controls, body guides, and drive shaft bearings.
-Check structural welds at dump hinge, hoist frame and body for cracks due to fatigue or overload.
-Inspect conveyors for possible wear; check set screws/bolts for tightness on sprockets, glider blocks, and gearbox
coupler.
-Inspect hydraulic fluid color for possible contamination. If oil appears thick or dirty, drain and replace fluid/filter(s).
NOTE: Excessive foaming can be an indication of air and/or moisture presence in the hydraulic system.
-Check for oil leaks in all hydraulic fittings and hoses. Retighten and/or replace fittings and hoses as required.
SEMI-ANNUAL/ SIX-MONTH MAINTENANCE
-Replace hydraulic system return oil filter (10-micron absolute) element.
-Inspect oil(s) for contaminants in conveyor gearbox and hydraulic reservoir.
-Replace oil(s) and all filters if excessive dirt or metallic particles are evident.
END OF SEASON MAINTENANCE
-Inspect sprockets, chains, chain covers, bearings, and shafts for wear or damage.
-Thoroughly wash down conveyor chains and conveyor beds, and lubricate each with a non-water soluble lubricant.
-Change main conveyor gearbox oil and hydraulic fluid and filters.
The following is a list of recommended filter units and lubricants approved for use by Viking-Cives Group. NOTE: Viking-Cives
recommends that all hydraulic filter elements are a minimum 10-micron absolute. Additionally the use of electronic spreader
control systems requires greater filtration and therefore should be equipped with an in-line high-pressure filter and element. Viking-
Cives Group recommends changing filter elements more frequently at three (3) month intervals.
FILTER PARTS
VCL ITEM NUMBER DESCRIPTION
0560010 Inline High Pressure Filter Element 10 Micron – STAUFF
0560004 Inline High Pressure Filter Element 10 Micron – PARKER
0560031 Inline High Pressure Filter Element 10 Micron – MP FILTRI
0560009 Return Manifold Filter Element 10 Micron
LUBRICANTS
LOCATION FLUID TYPE CAPACITY REQUIRED
Planetary Gearbox SAE 80/90EP Gear oil (antifoaming) Capacity 1 Liter (2 1/4 pints US).
Hydraulic system Petro-Canada HVI 36 Capacity Varies Per Truck System.

M00017 9/4/2014
OPERATING INSTRUCTIONS
1. Before putting any equipment into use, check for any worn, damaged or loose components, if necessary repair or replace.
Listen for any unusual sounds, if necessary repair and/or replace worn or damaged parts.
2. Before operating any equipment, be sure to read and fully understand all caution and safety warnings. Familiarize yourself
and others with all caution/warning labels and their locations. Make sure all labels are complete and legible. Replace any
labels that have become unreadable and/or missing. Replacement labels can be purchased directly from Viking-Cives
Group, and/or nearest authorized dealer.
3. The operator should familiarize himself with all equipment prior to operation. The in cab controls are placed at a
comfortable reach of the operator and are clearly marked as to the equipment/function they control.
4. Dump Body Operation.
a. With the engine running, pull the dump raise lever in the cab back toward the rear of the unit.
b. If dumping a load, the air operated tailgate release valve should be pulled to the open position to operate tailgate
release mechanism. This must be done before raising the body.
c. To lower body, push the dump lever forward.
d. To stop and hold dump body in any position while raising or lowering the unit, release the lever and it will
automatically center itself in a neutral position.
5. Sander Operation (Manual Spreader System)
a. The sander valve is located to the right of the driver’s seat. To operate the conveyor chain and spinner, raise the
lever with the round black knob to the on position. Both spinner and conveyor will begin to move. The two
knobs on top of the valve block control the speed of the conveyor and spinner. Warning: Do not use flow
knobs to shut off hydraulic flow, this would cause oil to blow past the relief valve and causing excessive heat.
b. To stop sander operation, push the lever with black knob down.
c. One method of controlling the discharge rate is with the control gate. Each unit is equipped with a manually
operated gate that is operated by hand crank.
d. The spinner chute can be adjusted to locate sand in any location on the spinner. By relocating four bolts the
spinner disc height can be adjusted between 9” to 12” off the ground. A salt chute is also provided for locating a
salt ribbon.
6.Sander Operation (Automated Spreader System).
a. An automated or electronic spreader control system enables the operator to discharge the payload manually, or
have it done by the unit automatically. The system synchronizes the application rate, based on predetermined
values, with the vehicle ground speed. A control console within the cab allows the operator to control any of the
units spreading functions. For detailed operating instructions, refer to the “Owner’s Manual” supplied with
automated control unit.
7. The hydraulic system, including the main conveyor drive components, of the Viking-Cives Roller Pro Hopper Spreader has
been designed to operate at 1800-PSI pressure for the spreader system. There are two relief valves within the hydraulic system;
the first is part of the main valve bank and is set at 2000-PSI pressure. The second is incorporated in the dual flow regulator,
installed in the cab, which controls the conveyor/spinner circuit(s), and is set at 1800-PSI pressure. Installation and operation of
the hydraulic system at pressures higher than those stated above can result in premature and severe failure(s).

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
03700231.idw
COMMON ROLLER PRO HOPPER
COMPONENTS

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
0530714.idw
0530714: AIR TAILGATE CONTROL SYSTEM
QTY REQDESCRIPTIONITEM NO
ITEM ID
2
FITTING BRASS 3/8 MNPT X 3/8 AIR 90
06303721
1
3/8 DOT TUBING 15 FT
1485-6-152
1
POWER VALVE ASSEMBLY C/W BRACKET
PV-689-BRACK
3
2HIGH SPEED EXHAUST ASSEMBLYQE3-QEA4
3
1
4
NOTES
ITEM 1485-6-15 IS NOT SHOWN

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TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
BOX 1120, NORPARK DRIVE, MOUNT FOREST, ONT. N0G 2L0 [phone] PH [phone] FX
0530714.idw
2 4
3
1

This Owner's Manual File is Contained Within
EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL.
TO MAINTAIN OUR ON-GOING PRODUCT DEVELOPMENT AND IMPROVEMENT PROGRAM, VIKING-CIVES LTD. RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
03700272.idw
03700272: HOPPER AIR TAILGATE PLUMBING KIT
QTY REQDESCRIPTIONITEM NO
ITEM ID
2
HYD ADAPTOR 3/8 FLARE TUBE END 3/8 NPT
063004211
AIR BRAKE TUBING 1/2 PROTECTION VALVE
063029921
AIR BRAKE TUBING 1/4
063033331
FITTING BRASS 3/8 MNPT 1/4 AIR STR
063040342
FITTING BRASS REDBUSH 1/2 MNPT 3/8 FNPT
0630472
51
FITTING BRASS 3/8 NPT STR 1/2 TUBE PTL
063064662
FITTING BRASS STR ADAPTER 3/8 X 3/8 NPT
0630696
72
HOSE HYD 3/8 100R2 0630116-105-0630117
4150013781QUICK COUPLER FM 5601-4-4 AEROQUIPHH-00888-02691QUICK COUPLER M 5602-4-4 AEROQUIPHH-00888-03310
17
10
98
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