Viking ONYX Series Installation instructions

ONYX Series
Hardware Guide
May 2023
Document CTC-DOC-003005, Rev1
Copyright
©2023 Viking Enterprise Solutions™ All rights reserved.
Viking Enterprise Solutions has made every effort to ensure that the information contained in this document is
accurate and reliable, but assumes no responsibility for errors or omissions. Information in this document is
subject to change without notice.
This document contains copyrighted and proprietary information, which is protected by United States
copyright laws and international treaty provisions.
No part of the document may be reproduced or transmitted, in any form or by any means, electronic or
mechanical, for any purpose, without express written permission from Viking Enterprise Solutions.

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Acknowledgments
Viking Enterprise Solutions and its logo are trademarks of Viking Enterprise Solutions™, which is a Sanmina
Corporation company. All other trademarks are the properties of their respective owners.
Intel® and Xeon®are trademarks of Intel Corporation in the U.S. and/or other countries.
Phillips® is a registered trademark of Phillips Screw Company Corporation of Burlington, MA.

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Table of Contents
Copyright...................................................................................................................................................1
Acknowledgments.....................................................................................................................................2
About the User Guide & Helpful Resources ............................................................................................5
About the Guide....................................................................................................................................5
Helpful Resources .................................................................................................................................6
Supplement Product Safety & Handling..................................................................................................8
Chapter 1 About the ONYX Series System...........................................................................................11
Product Highlights & Features............................................................................................................11
System Layout & Design......................................................................................................................15
Environmental Specifications..............................................................................................................24
Additional Safety Precautions.............................................................................................................25
Certifications.......................................................................................................................................25
Chapter 2 Connection & Configuration Options..................................................................................26
Connecting the System .......................................................................................................................26
System Configuration Options............................................................................................................30
Zoned Configurations..........................................................................................................................31
Chapter 3 Installing the VDS41022 Expansion Enclosure Into a Rack .................................................33
Installation Safety & Handling.............................................................................................................33
Planning & Preparation.......................................................................................................................33
Enclosure Rack Installation .................................................................................................................42
Installing the Cable Management Assembly.......................................................................................53
Chapter 4 Powering the ONYX Series System......................................................................................54
Enclosure Power Overview .................................................................................................................54
Controlling Enclosures Power .............................................................................................................56
Chapter 5 Monitoring the VDS41022 EXPANSION Enclosure..............................................................59
Front Operator Panel LEDs..................................................................................................................59
LEDs Under the Top Cover of the Expansion Enclosure......................................................................61
Enclosure Rear LEDs............................................................................................................................69
Chapter 6 System Maintenance...........................................................................................................71
Preparing for a Service Action.............................................................................................................71

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Replacing FRUs....................................................................................................................................75
Completing the Service Action............................................................................................................91
Appendix A Expansion Enclosure Cable Management Assembly Installation ...................................93
CMA INSTALLATION ............................................................................................................................93
Appendix B End User License Agreement ..........................................................................................98
Appendix C Acronyms & Abbreviations ...........................................................................................104
Contact Information..............................................................................................................................106
Key Business & Technology Development Locations........................................................................106

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About the User Guide & Helpful Resources
This hardware guide includes detailed product information and guidance
designed to help the system administrator and technicians responsible for
installation, configuration, maintenance, and observation of the ONYX Series
system.
WARNING: Only skilled persons having the relevant education or experience, or
instructed persons who are instructed or supervised by a skilled person who has
experience in various energies and energy magnitudes used in this equipment should
operate, install, or handle the ONYX Series system or any system components.
About the Guide
The ONYX Series Hardware Guide ensures the user has the information
necessary to successfully install and maintain the system.
GUIDE ORGANIZATION
The guide begins with an overview of the ONYX Series system layout and
design, and explores the configuration options available to the ONYX Series
user. Comprehensive instructions guide users through system installation,
power functionality, and system monitoring tools. Should any of the field
replaceable units (FRUs) require servicing or replacement, the chapter on
system maintenance offers solutions.
HELPFUL INFORMATION
Colored “call-outs” provide the user with important safety alerts and usage tips
in the form of critical warnings (red), safety cautions (yellow), informational notes
(green), and reference icons (open book). Hot links provide instant access to
related topics of discussion. These supportive tools ensure each user has the
information necessary to install and maintain the ONYX Series system
successfully.
Warnings, Cautions, Notes, & References
A number of icons display throughout the guide to alert the user to take precautions
against the possible loss of data, warn of the potential risk of electrical or other
hazards, and offer additional helpful information. Always follow all warnings and
cautions provided throughout this documentation.

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WARNING: “ELECTRICAL HAZARD” symbols warn the user of the potential for
property damage, personal injury, or death due to electric shock or other hazards.
HEAVY OBJECT: “HEAVY OBJECT” warnings advise the user to take special
precautions and obtain help during receiving and installation as the system can weigh
hundreds of pounds fully loaded.
ESD-DEVICE: Electrostatic discharge (ESD) device warnings remind the user to take
protective measures to avoid damage to system components due to electrostatic
discharge.
CAUTION: The “CAUTION” symbol instructs the user to take precautions to prevent
damage to the product, loss of data, or personal injury.
SHARP: Use care when handling the product to avoid injury due to sharp pins or
edges that can puncture or cut the skin. Always exercise caution when handling
boards and components.
HOT SURFACE: The “HOT SURFACE” symbol reminds the user that integrated
circuits and heat sinks might become hot if the system has been running for any length
of time. Always use care when handling the board and components.
NOTE: Pencil notes give the user information that will help them make the best use of
the product.
Revision History
CTC-DOC-003005
Rev.
Date
Source
Revision Description
1
05/20/2023
HH
Initial release.
Helpful Resources
This section provides additional system documentation for the ONYX Series
system, and includes instructions for obtaining the latest firmware updates.
PRODUCT DOCUMENTATION
Whether using the documentation available in the VES Online Document
Library, or visiting other product-specific industry resources, the information
provided will assist the user in gaining a better understanding of the product
design and application.

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VES Online Document Library
Viking Enterprise Solutions™ product documentation is available via the VES
Online Document Library, which is maintained on a secure site. To access the
library, email [e-mail] and request the secure
login and password for the ONYX Series system document library. The
following additional documentation is available for download:
▪ONYX Series VESq Software Guide
FIRMWARE UPDATES
Viking Enterprise periodically releases firmware updates for the ONYX Series
system. Check the VES Online Document Library frequently to ensure the
storage enclosure is running the latest firmware. The accompanying release
notes include the update installation instructions. To access the library, email
[e-mail] and request the secure login and
password for the ONYX Series system document library.
For firmware installation instructions, refer to the release notes PDF included
with the firmware files.

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Supplement Product Safety & Handling
This product supplement includes important safety and handling information for
users to consider prior to system installation. Read all safety warnings, cautions,
and notes thoroughly and contact a sales representative with any questions.
WARNING: Only skilled persons having the relevant education or experience, or instructed
persons who are instructed or supervised by a skilled person who has experience in various
energies and energy magnitudes used in this equipment should operate, install, or handle
the VDS41022 EXPANSION Enclosure or any system components.
WARNING: This product is designed to be installed in a Restricted Access area accessible
only to skilled persons and instructed persons with the proper authorization
WARNING: This equipment is not suitable for use in locations where children are likely to
be present.
WARNING: Each storage subsystem must have a good electrical ground connection
through each power cord and through the building power grid to the point of origin at the
building’s power source.
WARNING: There is no power switch on this unit. Once the power cord is connected to an
active power distribution unit (PDU), the system starts. Two power cords must be unplugged
from the PDU receptacle to properly shut down the chassis.
WARNING: While some factory-approved maintenance on FRUs (e.g. hot-swapping a
power supply, disk drive, or I/O module (IOM)) does not require the user to disconnect
power to the system, performing other types of maintenance on systems connected to an
electrical power supply may result in serious injury or death. Only individuals with
knowledge and training working with devices containing live circuits should operate the
system.Take precautions when performing all other types of maintenance. Disconnect 2
power supply cords before servicing.
WARNING: The power cords included with the system extend 1.4 meters (4.6 feet) beyond
the chassis. If an extension is necessary, the extension cord must not exceed 1 meter (3.3
feet), so that the power cord plus extension cord does not exceed 2.4 meters (7.9 feet ). It
must be: ▪Certified
▪Rated minimum 300V, 15A
WARNING: Do not connect or disconnect any cables to this device during an electrical
storm.
WARNING: This EXPANSION enclosure operates between 5°C (41°F) and 35°C (95°F);
however, enclosure temperatures during transit could reach 70°C (158°F). Use care when
touching machinery as the surface may be hot.
WARNING: This EXPANSION enclosure operates between 5°C (41°F) and 35°C (95°F);
however, temperatures of interior components during normal operation could be much
higher. Use care when touching components as they may be hot.

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ESD-SENSITIVE DEVICE: Only install the device on a properly grounded electrostatic
discharge (ESD) protection surface to avoid damage to the components. Always utilize a
properly grounded ESD wrist strap or mat during operation or installation of the device, or
when connecting the cables.
HEAVY OBJECT: This system weighs 116.1 kilograms (~256.0 pounds) when drives,
PSUs and IOMs are installed (does not include the CMA or chassis member rails). Prevent
personal injury and equipment damage; obtain assistance during rack installation and
when sliding the unit in or out of a rack. If necessary, reduce the weight of the enclosure by
removing the disk drives, PSUs, and IOMs prior to installation. Use a lift table or forklift as
a safe alternative to physically lifting the system.
WARNING: The handles mounted on the front of the enclosure are designed only for the
purpose of extending the enclosure from the rack into the serviceable position. They will not
support the entire weight of the enclosure. Do not attempt to lift the enclosure by the
handles, They will break and damage to the enclosure and/or personal injury may occur.
CAUTION: Take precautions before connecting the enclosure to a power source to ensure
that the equipment does not overload circuits, or negatively impact over-current protection
and supply wiring. Check the equipment nameplate ratings when addressing power
concerns.
CAUTION: Hot-swapping FRUs must be completed within five minutes to ensure proper
system cooling or thermal damage to drives may result.
CAUTION: Mechanical Loading—Prevent instability and hazardous conditions due to
uneven loading by installing heavier items into the bottom of the equipment rack and lighter
items on top.
CAUTION: Place the equipment rack in a dust-free, well-ventilated area close to either a
single power source protected by a universal power supply (UPS), or two separate power
sources; one for each power supply. Leave enough room behind the rack for servicing and
to allow sufficient airflow from front to back.
CAUTION: Install the IOM in the proper “release tabs up” orientation. Ensure the edge
fingers on the IOM properly mate with the connectors in the IOM option slot inside the
storage enclosure. Never force the module into the enclosure. Take care notto bend or twist
the IOM during installation. If a connector is damaged or bent, or a data connector is broken,
return the module for servicing.
NOTE: For equipment racks with single or multiple storage subsystems installed, the
typical TMRA (manufacturer’s maximum recommended ambient) is 35°C (95°F). (Refer to
the product user guide to obtain the actual TMRA for the product.) When installed in a
closed or multi-unit rack assembly, the operating ambient temperature of the rack
environment may be greater than the room ambient; therefore, consideration should be
given to installing the equipment in an environment compatible with the manufacturer’s
maximum recommended ambient temperature.
NOTE: To obtain a copy of the product documentation, email
[e-mail].

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NOTE: This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference; and (2) This
device must accept any interference received, including interference that may cause
undesired operation.

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Chapter 1 About the ONYX Series System
Product Highlights & Features
Each of the special features of the ONYX Series system are presented in this
section, including mechanical, storage, electrical, and behavioral system
aspects. The ONYX Series system is shown in Figure 1.1.
Figure 1.1 ONYX Series System
SYSTEM OVERVIEW
The Viking Enterprise Solutions (VES) ONYX Series dense network attached
storage solution is designed for high capacity and storage demanding
environments. The turnkey ONYX 10400S small 5U footprint saves on deployment
costs while providing seamless multi petabytes scaling capability via multiple
EXPANSION enclosures. This model is optimized for versatile I/O expansion and
reliable multi-layer security that ensures bulletproof data protection.

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ONYX SERIES 1U CONTROLLER
The ONYX series features a unique design: the system controls and indicators are
located on the right ear. The system controls and indicators module integrate
functional buttons and system state indicators, which can be easily operated and
read by user.
Figure 1.2 shows the system controls and indicators of the ONYX Series 1U
controller.
Descriptions of the system controls and indicators
Figure 1.2 system controls and indicators of the ONYX Series Controller
1. USB Port
2. Enclosure Status LED
3. Enclosure Access LED
4. Disk Drive Status LED
5. Disk Drive Power LED
6. UID (Unique Identifier) Button / LED
7. Enclosure Power Button / LED
8. Host SAS Ports
9. Power Supply Unit 1
10. Reset to Factory Default Button
11. 10 GbE (SFP+) LAN Ports
12. Console Port
13. Buzzer Mute Button
14. USB Port
15. UID (Unique Identifier) LED
16. 2.5 GbE (RJ45) LAN Port
17. Power Supply Unit 2
Front panel layout
Rear panel layout

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The figure below illustrates the ONYX Series 1U controller disk drive numbering.
The disk drive numbering starts from left column.
STORAGE EXPANSION ENCLOSURE
This section includes a summary of many of the VDS41022 Expansion Enclosure
features and benefits. For assistance or questions with any of these features,
contact a Viking Enterprise Solutions™ sales representative.
The enclosure front contains a customizable badge that is available to
accommodate customer-specific branding requirements. System status LEDs
display from the front of the enclosure as shown in Figure 1.4.
Figure 1.4 Enclosure front plate and badge area indicators
LED groups
Handle
Handle
Badge
LED groups
Figure 1.3 ONYX Series Controller disk drive numbering

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Figure 1.4.1 shows the contents of the expansion storage enclosure.
Four fan modules, each containing two dual impeller 40 mm fans—eight individual
fans per enclosure—provide system cooling. Two hot-swappable and fully
redundant power supply units (PSUs) and two 5V DC regulators power the system.
In addition, the enclosure supports one or two I/O modules (IOMs). If one IOM is
used, the other IOM slot must be filled with an IOM blank. A dual IOM configuration
provides redundancy and enhanced performance.
Rack
▪Standard 19-inch rack with cable management
▪4U high
▪92.7-centimeter (36.5-inch) enclosure depth
▪100-centimeter (39.4-inch) enclosure depth with cable management
assembly (CMA) installed
▪Rail kit supports 68.6-centimeter (27-inch) to 81.3-centimeter (32-inch)
rack depth
▪94-centimeter (37.0-inch) minimum travel to serviceable position
▪Conforms to EIA-310-D Specifications
Storage Expansion Enclosure
•Under top enclosure cover:
o102 3.5-inch drive bays
oTwo I/O option slots
Figure 1.4.1 Storage enclosure–cover removed
Drive (1 of 102)
I/O module
5
V regulator
Fan module
of
2)
(1
of
4)
(1
& RJ45
PSUs
Rear
Front
SAS ports
Top cover

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oTwo 5V regulator slots
oFour fan module slots
▪Conforms to Small Computer System
Interface (SCSI) enclosure services
(SES) 3.0 T10/2149-D Specifications
▪In-band (SES)
▪Drive zoning support
Fan Modules
▪Four fan modules, each with two dual impeller 40 mm fans
▪Hot-swappable
▪Bi-color LED indicator
▪N+1 redundant
I/O Modules
▪One EXPANSION IOMs
▪Support up to a total of four enclosures
Power Supply Units
▪Two PSUs
▪200–240V (±10%) ~9.48A max @ 200V AC
▪Hot-swappable and fully redundant
Regulators
▪Two 5V DC regulators
▪Hot-swappable and fully redundant
LEDs
▪5V DC regulators
▪Enclosure status
oFan modules
oDrives
oIOMs and SAS ports
oPSUs
System Layout & Design
This section provides an overview of the enclosure layout and design, and
discusses field-replaceable unit (FRU) vital product data (VPD) identification,

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system power, system cooling, and the drive carrier assemblies. The CMA—
integral to the enclosure and varying rack configurations—is discussed as well.
ENCLOSURE OVERVIEW
Each enclosure provides a multitude of features designed to provide high-
powered, customizable performance. This section provides the enclosure
dimensions and weight, and discusses the front, rear, and top features.
Dimensions
ONYX Series 1U controller dimensions
Parameter
Measurement
Overall length
51.0 cm (20.0 in.)
Width
43.8 cm (17.2 in.)
Height
4.4 cm (1.7 in.)
VDS41022 Storage Expansion Enclosure dimensions
Parameter
Measurement
Overall length
98.0 cm (38.6 in.)
Chassis length - Rack mounting surface to rear
connectors’ surface.
92.7 cm (36.5 in.)
Depth - Front surface of enclosure to end of CMA
arms.
100.0 cm (39.4 in.)
Width
43.8 cm (17.2 in.)
Front width w/ rack ears
48.3 cm (19.0 in.)
Height
17.5 cm (6.9 in.)
Weights
ONYX 1U Controller Weights
Component
System
Total
Weight
Extended Weight
1U Appliance Chassis -
including
baseboard and PSU riser
1
13.2 kg (29.1
lbs)
13.2 kg (29.1
lbs)

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VDS41022 Expansion Enclosure Weights
Component
System
Total
Weight
Extended Weight
Chassis - including
baseboard and PSU
riser
1
36.8 kg (81.2
lbs)
36.8 kg (81.2
lbs)
5V DC regulators
2
0.2 kg (0.4
lbs)
0.4 kg (0.8
lbs)
Drives and carriers
102
0.7 kg (1.6
lbs)
74.0 kg (163.2
lbs)
Fan modules
4
0.3 kg (0.6
lbs)
1.1 kg (2.4
lbs)
IOMs
2
0.9 kg (2.0
lbs)
1.8 kg (4.0
lbs)
PSUs
2
1.0 kg (2.2
lbs)
2.0 kg (4.4
lbs)
System Weight
116.1 kg (256.0
lbs)
CMA w/ cables
1
3.2 kg (7.0
lbs)
3.2 kg (7.0
lbs)
Rail Kit
1
5.4 kg (12.0
lbs)
5.4 kg (12.0
lbs)
Total Weight
--
--
275.0 lbs (124.7 kg)

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Top
The top enclosure cover must be removed to service the 5V regulators, drives, fan
modules, or IOMs. The main drive cavity contains 102 drive bays that support 3.5-inch
HDDs or 2.5-inch SFF HDDs or SSDs (SFF drives require adapters).
Figure 1.5 shows the components inside the system with the top cover removed,
including two 5V regulators, 102 drive bays fully populated with 102 drive carrier
assemblies (drive carriers containing drives or drive blanks), four fan modules—each
containing two dual impeller 40 mm fans—and two IOMs.
Rear
The rear of the enclosure houses the two PSUs and provides access to the four 4-wide
24 Gbps SAS ports and RJ45 connector on each IOM operator panel.
Figure 1.6 identifies the components in the rear of the VDS41022 EXPANSION
Enclosure.
Figure 1.5 Inside top cover
5
V regulators
I/O module B
Drives
Drives
Fan modules
I/O module A
Rear
Front
RJ45 connectors
PSUs
4-
wide SAS ports

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Figure 1.6 Enclosure rear
FIELD-REPLACEABLE UNITS
The VDS41022 EXPANSION Enclosure includes the following hot-swappable field-
replaceable units (FRUs):
▪5V DC Regulators (P/N NDS41020-FRU-004)
▪Drive Carrier Assemblies (P/N NDS41020-FRU-014)
▪Fan Modules (P/N NDS41020-FRU-008)
▪IOM(s) (P/N VDS41022-FRU-002)
▪IOM blanks (P/N NDS41020-FRU-009
▪PSUs (P/N NDS41020-FRU-005)
The vital product data (VPD) EEPROM, located on the enclosure's baseboard,
stores VPD data regarding each FRU, such as the FRU version and serial number.
Additional fields may be included in a customer-definable section of the VPD data.
Each FRU includes a visible label that displays the part and serial numbers in bar
code-readable format. (It may be necessary to remove the FRU from the chassis to
read the label.)
WARNING: While some factory-approved maintenance on FRUs (e.g. hot-swapping a
power supply, disk drive, or IOM) does not require the user to disconnect power to the
system, performing other types of maintenance on systems connected to an electrical
power supply may result in serious injury or death. Only individuals with knowledge
and training working with devices containing live circuits should operate the system.
Take precautions when performing all other types of maintenance. Disconnect 2
power supply cords before servicing.
5V DC Regulators
Two, hot-swappable, fully redundant 5V DC regulator cards are located on the rear
baseboard of the enclosure. Each regulator card provides 5.2V from the 12V DC
provided by the PSUs. The system can run off of one of the 5V regulators
indefinitely. The second 5V regulator is provided for redundancy only.
The 5V DC regulator card is shown in Figure 1.7.

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0
Figure 1.7 5V DC regulator card
Drive Carrier Assemblies
The 102 drive carrier assemblies consist of a drive (or drive blank) and drive carrier.
Each drive carrier provides for controlled insertion and extraction of the drives, and
ensures complete seating of the drive through typical operational shock and vibration.
Drives are hot-swappable. Every row containing one or more drives must be
completely filled with drive carriers containing either drives or drive blanks.
Supported drives include SAS or SATA, 3.5-inch HDDs or 2.5-inch SFF HDDs or SSDs.
(2.5-inch drives require adapters.) All drive capacities and spindle speeds are
supported. SAS drives are dual-ported and the enclosure provides drive on/off power
control for SAS-4 devices. SATA drives are single-ported; SATA drive power control is
not available.
Drive status is controlled by an enclosure management processor (EMP) that
communicates via an I2C interface to each IOM. Disk drive firmware download is
supported in-band for SAS enterprise drives. Figure 1.8 provides a close-up view of a
drive carrier assembly.