Vintage Air 55070-VCZ-A User manual

18865GOLL ST
. -SANANTONIO, TX. - 78266 ph.210-654-7171 - fax 210-654-3113
1969 CAMARO
w/o FACTORY AIR
55070-VCZ-A
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 1 OF 2011/22/05

2
Table of Contents
1969 CAMARO w/o FACTORY AIR
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 2 OF 2011/22/05
PAGES
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
COVER
TABLE OF CONTENTS
PACKING LIST
INFORMATION PAGE
PASSENGER COMPARTMENT
FIGURE 1
CONTROL CABLE INSTALLATION
FIGURES 2-4
FIREWALL COVER INSTALLATION
FIGURES 5 & 5A
EVAPORATOR INSTALLATION
FIGURES 6-7B
EVAPORATOR INSTALLATION CONT.
FIGURES 8-8C
DUCT HOSE INSTALLATION FIGURE 9
ENGINE COMPARTMENT FIGURE 10
CONDENSER ASSEMBLY/COMP. BRKT/ PULLEYS
FIGURES 11-11B
CONDENSER INSTALLATION
FIGURES 12-12B
CONDENSER INSTALLATION CONT.
FIGURES 13 & 13A
A/C HOSE INSTALLATION
FIGURES 14
HEATER HOSE HEATER CONTROL VALVE INSTALLATION
FIGURES 14A &14B
FRESH AIR CAP/DUCT HOSE ADAPTER/GLOVE BOX INSTALLATION
FIGURES 15-17
CENTER LOUVER/FINAL STEPS
FIGURES 18
AIR CONDITIONING ADJUSTMENTS
WIRING DIAGRAM & CENTER LOUVER TEMPLATE
EVAPORATOR KIT PACKING LIST

** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT.
PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS,
VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.
1
2
3
1969 CAMARO w/o FACTORY AIR
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 3 OF 2011/22/05
1.
2.
1
1
761169-VCE
782169-FCN
EVAPORATOR SUBCASE
1969 CAMARO w/o AC ACCESSORY KIT
No. QTY. PART No. DESCRIPTION
EVAPORATOR KIT
55070-VCZ-A
EVAPORATOR KIT PACKING LIST
1969 CAMARO w/o FACTORY AIR
EVAPORATOR
761169-VCE
ACCESSORY KIT
782169-FCN

4
1969 CAMARO
w/o FACTORY AIR
IMPORTANT NOTICE-PLEASE READ
FOR MAXIMUM SYSTEM PERFORMANCE VINTAGE AIR RECOMMENDS THE FOLLOWING:
* 32918-VUF 18” FAN
* 32518-VUF OEM FAN CLUTCH
* 70067-VCR ‘69 CAMARO RADIATOR
* 32067-VCF FAN SHROUD
1969 CAMARO w/o FACTORY AIR
LUBRICANT CAPACITIES:
134a SYSTEM R-12 SYSTEM
CHARGE WITH 2.0 lbs. OF REFRIGERANT
CHARGE WITH 1.8 lbs.
(1lbs. 12ozs) OF REFRIGERANT
NEW COMPRESSOR - NO ADDITIONAL OIL NEEDED
USED COMPRESSOR - CONSULT VINTAGE AIR
SERVICE INFO:
SAFETY SWITCHES:
ATTENTION: SYSTEM COMPONENTS: THE COMPRESSOR, EVAPORATOR, CONDENSER & DRIER ARE CAPPED.
CAPS MAY BE UNDER PRESSURE WITH DRY NITROGEN; BE CAREFUL REMOVING CAPS. DO NOT REMOVE CAPS
PRIOR TO INSTALLATION. REMOVING CAPS PRIOR TO INSTALLATION WILL CAUSE COMPONENTS TO COLLECT
MOISTURE AND LEAD TO PREMATURE FAILURE AND REDUCED PERFORMANCE.
EVACUATE THE SYSTEM FOR 35-45 MINUTES WITH SYSTEM COMPONENTS (DRIER, COMPRESSOR, EVAPORATOR
AND CONDENSER) AT A TEMPERATURE OF AT LEAST 85° F. ON A COOL DAY THE COMPONENTS CAN BE HEATED
WITH A HEAT GUN OR BY RUNNING THE ENGINE WITH THE HEATER ON BEFORE EVACUATING. LEAK CHECK
AND CHARGE TO SPECIFICATIONS.
YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH. A BINARY SWITCH
(11078-VUS) DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE CONDITION
(REFRIGERANT LOSS) OR EXCESSIVELY HIGH HEAD PRESSURE (406 PSI), TO PREVENT COMPRESSOR DAMAGE
OR HOSE RUPTURE. A TRINARY SWITCH (11076-VUS) COMBINES HI/LO PRESSURE PROTECTION WITH AN
ELECTRIC FAN OPERATION SIGNAL AT 254 PSI., AND MAY BE SUBSTITUTED FOR USE WITH ELECTRIC
CONDENSER FANS. COMPRESSOR SAFETY SWITCHES ARE EXTREMELY IMPORTANT SINCE AN A/C SYSTEM
RELIES ON REFRIGERANT TO CARRY LUBRICATION THROUGH THE SYSTEM.
THIS KIT DOES NOT CONTAIN HEATER HOSE. YOU MUST PURCHASE 8 FEET OF 5/8” DIA.
HEATER HOSE FROM VINTAGE AIR(31800-VUD) OR FROM YOU LOCAL PARTS RETAILER
VINTAGE AIR SYSTEMS ARE DESIGNED TO OPERATE WITH R134a or R-12
REFRIGERANT ONLY ! USE OF ANY OTHER REFRIGERANTS RISKS A DANGER OF FIRE
AND COULD DAMAGE EITHER YOUR AIR CONDITIONING SYSTEM OR YOUR VEHICLE.
USE OF ANY OTHER REFRIGERANTS WILL VOID ALL WARRANTIES OF
THE AIR CONDITIONING SYSTEM AND COMPONE NTS. USE OF THE PROPER
TYPE AND AMOUNT OF REFRIGERANT IS CRITICAL TO PROPER SYSTEM
OPERATION. VINTAGE AIR RECOMMENDS OUR SYSTEMS BE CHARGED BY
WEIGHT WITH A QUALITY CHARGING STATION OR SCALE.
REFRIGERANT CAPACITIES FOR VINTAGE AIR SYSTEMS
(FOR OTHER SYSTEMS, CONSULT MANUFACTURER GUIDELINES)
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 4 OF 2011/22/05

5
DISCONNECT BATTERY
REMOVE AND DISCARD THE OEM HEATER ASSEMBLY (#1).
REMOVE AND DISCARD THE OEM DEFROSTER DUCT (#2).
REMOVE AND DISCARD THE OEM HEATER COVER (#3) (INSTALLED ON ENGINE SIDE) THE
INNER FENDER MUST BE LOOSENED AND LOWERED. REMOVE (4) BOLTS FROM THE FENDER AT
THE WINDSHIELD AND DOOR AREA AND RAISE THE FENDER TO REMOVE THE BLOWER MOTOR.
REMOVE THE OEM DASH-BOARD (#4).
REMOVE THE STEERING COLUMN BOTTOM COVER (#5).
REMOVE AND DISCARD VENT DUCTS ON DRIVER & PASSENGER SIDE (#6 & #7).
REMOVE AND DISCARD OEM DUCT HOSE (#8).
REMOVE THE GLOVE BOX DOOR (#11) AND RETAIN. REMOVE AND DISCARD THE OEM GLOVE
BOX (# 9).
REMOVE INSTRUMENT PANEL (# 10).
DROP THE STEERING COLUMN DOWN
INSTALLATION INSTRUCTIONS
1969 CAMARO w/o FACTORY AIR
BEFORE STARTING THE INSTALLATION, CHECK THE FUNCTION OF THE VEHICLE (HORN, LIGHTS,
ETC.) FOR PROPER OPERATIONS. STUDY THE INSTRUCTIONS, ILLUSTRATIONS, & DIAGRAMS.
PASSENGER COMPARTMENT
FIGURE 1
1969 CAMARO w/o FACTORY AIR
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 5 OF 2011/22/05

6
FIGURE 2
FIGURE 3
FIGURE 4
REMOVE &
DISCARD
REMOVE &
DISCARD
CONTROL
PANEL BACK
CONTROL
PANEL
CONTROL
PANEL FRONT
TEMPERATURE
CABLE 27 1/8”
TEMPERATURE
DEFROST
CABLE 19 1/2”
BLOWER
SWITCH
DEFROST
CONTROL CABLE INSTALLATION
REMOVE AND DISCARD (3) OEM CONTROL
CABLES FROM CONTROL PANEL. SEE FIGURE 2.
ATTACH NEW CABLES (PROVIDED) TO
CONTROL PANEL LEVERS AS SHOWN IN
FIGURE 3 BELOW.
POSITION LEVERS AS SHOWN IN FIGURE
4 BELOW.
1969 CAMARO w/o FACTORY AIR
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 6 OF 2011/22/05

7
FIREWALL COVER INSTALLATION
USE OEM HOLES
IN THE FIREWALL TO
MOUNT FIREWALL COVER
OEM HEATER
MOUNT HOLES
FIREWALL
COVER
(4) FLAT
WASHER HOLES
(4) THREADED
INSERT HOLES
DO NOT INSTALL THIS
BOLT UNTIL MOUNTING
EVAPORATOR
FIREWALL
USE THE OEM HEATER MOUNTING HOLE IN FIREWALL TO MOUNT THE FIREWALL COVER.
APPLY A 1/4” BEAD OF SILICONE AROUND THE PERIMETER OF THE FIREWALL COVER AND
INSTALL. SECURE USING (4) 1/4 x 1” HEX BOLTS WITH FLAT WASHERS, SEE FIGURE 5 BELOW.
FIGURE 5
FIGURE 5A
1969 CAMARO w/o FACTORY AIR
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 7 OF 2011/22/05
FIREWALL
COVER
CAP
INSULATION
FIREWALL
COVER

EVAPORATOR INSTALLATION
8
INSTALL THE (2) DEFROSTER VENTS UNDER DASH AS SHOWN IN FIGURE 6 BELOW. SECURE
USING (2) #8 x ½” PH PAN HEAD SCREWS.
INSTALL THE NEW DRIVER & PASSENGER SIDE FRESH AIR COVERS, SECURE USING OEM
HARDWARE. SEE FIGURE 6 BELOW.
LAY THE EVAPORATOR UNIT ON THE FLOOR UNDER DASH, AT THIS TIME LUBRICATE A #6
O-RING (SEE FIGURE 11 & 11a, PAGE 11) AND INSTALL THE #6 HARDLINE ON TO EVAPORATOR.
SEE FIGURE 14, PAGE 14.
ATTACH CONTROL CABLES TO EVAPORATOR. SEE FIGURES 7A & 7B BELOW.
INSTALL THE DRIVER SIDE MOUNTING BRACKET AND THE BLOWER HOUSING MOUNTING
BRACKET, SEE FIGURE 7 BELOW. SECURE BRACKETS USING (2) #8 x ½”PH PAN HEAD SCREWS.
FIGURE 6
EVAPORATOR
ROTATE THE UNIT
90° WILE LIFTING
INTO POSITION
PASSENGER SIDE
FRESH AIR COVER
PASSENGER SIDE
DEFROSTER
DRIVER SIDE
DEFROSTER
DRIVER SIDE
FRESH AIR COVER
ANGLE
TEMPERATURE
CABLE 27 1/8”
DEFROST
CABLE 19 1/2”
EVAPORATOR
FIGURE 7B
PUSH ON
RING
BLOWER
HOUSING
BRACKET
PUSH ON
RING
BRACKET
EVAPORATOR
BRACKET
HEAT/DEFROST
DOOR CABLE
FIGURE 7
FIGURE 7A
DRIVER SIDE
MOUNTING
BRACKET
1969 CAMARO w/o FACTORY AIR
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 8 OF 2011/22/05

9
EVAPORATOR INSTALLATION CONT.
FIRST ATTACH DRIVER SIDE MOUNTING BRACKET IN OEM HOLE IN RADIO BRACKET USING
OEM SCREW AS SHOWN IN FIGURE 8A BELOW.
RAISE THE EVAPORATOR UNIT UP UNDER THE DASH AND ALIGN THE JACK-NUT IN THE
EVAPORATOR UNIT WITH THE OEM HOLE IN FIREWALL (SEE FIGURE 5, PAGE 7). SECURE
USING A 1/4 x 1” HEX BOLT FROM THE ENGINE COMPARTMENT SIDE. SEE FIGURE 8B BELOW.
ATTACH THE BLOWER HOUSING MOUNT BRACKET IN FRONT OF THE VENT DUCT COVER ON
THE PASSENGER SIDE OF THE DASH, SECURE USING OEM BOLT. SEE FIGURE 8C BELOW.
FIGURE 8
FIGURE 8A
FIGURE 8C
DRIVER SIDE
MOUNTING
BRACKET
RADIO
BRACKET
EVAPORATOR
EVAPORATOR
BLOWER
HOUSING
BRACKET
FRESH AIR
COVER
OEM
SCREW
1969 CAMARO w/o FACTORY AIR
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 9 OF 2011/22/05
FIGURE 8B
FLAT
WASHER
1/4 x 1”
HEX BOLT
#6 HARDLINE
(091692-FCL
OEM
FIREWALL
HOLE

10
DUCT HOSE INSTALLATION
ENGINE COMPARTMENT
STRETCH THE DUCT HOSE OUT TO ITS MAXIMUM LENGTH AND CUT TO SIZES SHOWN.
ROUTE DUCT HOSES TO CORRESPONDING LOUVERS AS SHOWN IN FIGURE 9 BELOW.
NOTE: FOR MAXIMUM AIR FLOW MAKE SURE DUCT HOSES ARE PULLED TIGHT AND
HAVE NO KINKS OR SHARP BENDS.
DRIVER SIDE: A/C DUCT 2 ½” x 36”
DEFROST DUCT 2” x 13”
NOTE: SEE PAGE 15 FOR HOSE ADAPTER
INSTALLATION INSTRUCTIONS FOR DRIVER
& PASSENGER SIDE LOUVERS. SEE PAGE 16
FOR THE CENTER LOUVER INSTALLATION
INSTRUCTIONS.
PASSENGER SIDE: A/C DUCT 2 ½” x 26”
DEFROST DUCT 2” x 15”
CENTER LOUVER: A/C DUCT (2) 2” x 15”
FIGURE 9
FIGURE 10
HOOD LATCH
ASSEMBLY
DRIVER SIDE
OEM LOUVER
PASSENGER SIDE
OEM LOUVER
CENTER
LOUVER
EVAPORATOR
2” x 15”
DEFROST
DUCT HOSE
2” x 13”
DEFROST
DUCT HOSE
2 1/2” x 36”
A/C DUCT
HOSE
2 1/2” x 26”
A/C DUCT
HOSE
(2) 2” x 15”
A/C DUCT
HOSE
DRAIN
HOSE
OEM
U-NUT
USING THE CENTER LOUVER TEMPLATE
ON PAGE 19 TO CUT HOLE IN DASH
FOR THE CENTER LOUVER ASSEMBLY.
ROUTE THE BLUE COMPRESSOR LEAD
AND THE 7/32” VACUUM HOSE
THROUGH THE GROMMET IN THE
FIREWALL COVER.
DRILL A 5/8” HOLE THROUGH
THE FIREWALL 1” BELOW THE
FIREWALL COVER AND 2” TOWARDS
THE DRIVER SIDE FROM THE CENTER
FIREWALL COVER MOUNTING BOLT.
ROUTE THE DRAIN HOSE FROM
EVAPORATOR DRAIN THROUGH THE
5/8” HOLE IN FIREWALL. SEE FIGURE 10.
REMOVE THE HOOD LATCH ASSEMBLY
REMOVE (2) OEM 5/16 U-NUT FROM
RADIATOR CORE SUPPORT.
FOR CONDENSER INSTALLATION. SEE
FIGURE 12.
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 10 OF 2011/22/05
1969 CAMARO w/o FACTORY AIR

SUPPLIED OIL
FOR O'RINGS
AND THREADS
O'RING,
SLIDE OVER
MALE INSERT TO
SWAGED LIP
A/C HARDLINES AT THE CONDENSER
LOCATE THE O-RING PACKAGE. THERE IS A SPECIFIC SIZE AND THICKNESS O-RING FOR EACH
CONNECTION. THE SMALL WHITE TUBE IS A SPECIFIC OIL FOR O'RINGS AND THREADS.
SEE FIGURE 11a. O-RINGS SHOULD NOT BE REUSED ONCE A FITTING IS TIGHTENED (DISCARD AND
INSTALL NEW O-RINGS). DO NOT OVER TIGHTEN. ALWAYS USE TWO (2) WRENCHES TO PREVENT
TWISTING FITTINGS ON HARDLINES. FIGURE 11b.
#6 O'RING #8 O'RING #10 O'RING
FOR A PROPER SEAL
OF FITTINGS
INSTALL SUPPLIED
O-RINGS AS SHOWN
AND LUBRICATE
WITH SUPPLIED OIL.
A/C
COMPRESSOR
PULLEY
WATER PUMP
PULLEY
(IF PRESENT)
POWER
STEERING
PULLEY
CRANKSHAFT
PULLEY
ALTERNATOR
PULLEY
(IF PRESENT)
A.I.R. PUMP
PULLEY
FIGURE 11
FIGURE 11a
FIGURE 11b
TAB
"E"
TAB
"G" TAB "C"TAB "C"
TAB
"A"
REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE BRACKET KIT TO INSTALL THE
COMPRESSOR BRACKET. REFER TO FIGURE 11 FOR COMPRESSOR MOUNTING POSITION.
INSTALL COMPRESSOR USING TABS “C” & “G” WITH OUTLETS FACING UP.
IN MOST INSTANCES THE BELT LENGTHS WILL REMAIN THE SAME.
COMPRESSOR & BRACKETS
PULLEYS
CONDENSER ASSEMBLY
THE CONDENSER ASSEMBLY MOUNTS TO THE FRONT SIDE OF THE CORE SUPPORT. LOWER CONDENSER
ASSEMBLY INTO POSITION. BE SURE THE TOP BRACKET IS BEHIND (FRONT LIP) FLANGE ON TOP OF
THE CORE SUPPORT. FASTEN DRIVER SIDE LOWER CONDENSER BRACKET TO CORE SUPPORT USING
5/16" X 1-1/2" BOLT AND NUT. LOWER HOOD LATCH SUPPORT BRACKET INTO PLACE. NOTE THAT THE
LOWER MOUNTING TAB OF LATCH SUPPORT BRACKET WILL SLIP BEHIND PASSENGER SIDE LOWER
CONDENSER BRACKET AND AGAINST THE CORE SUPPORT. ATTACH HOOD LATCH SUPPORT BRACKET
WITH ORIGINAL 5/16" BOLT. NOTE THAT THE LOWER BOLT WILL PASS THROUGH THE PASSENGER
SIDE LOWER CONDENSER BRACKET AND SECURE IT TO THE CORE SUPPORT. SEE FIGURE 12, PAGE 12.
REPLACE HOOD LATCH ASSEMBLY. THE 2 (TWO) ORIGINAL 5/16" BOLTS CONNECTING IT TO
THE CORE SUPPORT WILL NOW PASS THROUGH AND SECURE THE TOP CONDENSER BRACKET. SEE
FIGURE 12A, PAGE 12.
LUBRICATE
O'RING
(SEE FIGURE 9)
LUBRICATE
O'RING
(SEE FIGURE 9)
TWIST WITH
THIS
WRENCH HOLD WITH
THIS WRENCH
11
1969 CAMARO w/o FACTORY AIR
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 11 OF 2011/22/05

CONDENSER
O-RING
1 8 132 9 14
34 5 6 7 10 11 12 15 16 17
LOWER
DRIER
BRACKET
(TIP)
BOTTOM PASSENGER
SIDE BRACKET
BOTTOM DRIVER
SIDE BRACKET
CONDENSER TO
DRIER LIQUID LINE
FRONT VIEW
FRONT VIEW
CORE
SUPPORT
#8 DISCHARGE
LINE TO ENGINE
COMPARTMENT
#6 ALUM.
HARDLINE
COND./DRIER
35368-VCG
09169-FFD
#6 DRIER/EXP. VALVE
LIQUID LINE
35067-VCG
DRIER
CLAMPS
FIGURE 12a
FIGURE 12
FLAT
WASHERS
FLAT
WASHERS
LOCK
WASHERS
NUT
5/16” BOLT
FLOW
IN
OUT
12
CONDENSER INSTALLATION
FIGURE 12B
1969 CAMARO w/o FACTORY AIR
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 12 OF 2011/22/05
1234567
DRIER
BRACKET
CONDENSER
FRONT VIEW
O.E.M
BOLT
CORE
SUPPORT
8
(2) 5/16 U-NUT
MOUNTED TO
CONDENSER
BRACKET
FRONT
BACK
10/24 x 3/8
BOLT
10/24
STAR-NUT
SIDE VIEW
(TOP)
SIDE VIEW
(BOTTOM)
10/24
STAR-NUT
FRONT
BACK
10/24 x 3/8
BOLT
TOP CONDENSER
BRACKET
(BEHIND CORE SUPPORT)
HOOD LATCH
ASSEMBLY
5”
5 1/4”

LOCATE THE TWO #8 HARDLINES AND O-RINGS,INSTALL ON CONDENSER AND DISCHARGE HOSE.
SEE FIGURE 13 BELOW AND FIGURE 12, PAGE 12.
FASTEN THE HARDLINE TO THE FRONT OF THE DRIVER'S INNER FENDER PANEL WITH A #4 ADEL
CLAMP AND A #10/32 x 1/2” MACHINE SCREW AND NUT, DRILL 3/16 HOLE. SEE FIGURE 13A. RECAP
END TO KEEP CLEAN.
LOCATE THE #6 ALUMINUM HARDLINE. THIS LINE GOES FROM THE DRIER, UNDER THE
PASSENGER SIDE RADIATOR SUPPORT. INSTALL ON DRIER, SEE FIGURE 13.
LOCATE THE COMPRESSOR SAFETY SWITCH (BINARY TYPE). LUBRICATE THE THREADS AND FIRMLY
SCREW THE SAFETY SWITCH ON DRIER. SEE FIGURE 13.
LUBRICATE THE O'RINGS AND FITTINGS (SEE FIGURE 11a, PAGE 11) AND ROUTE THE LINE AS SHOWN ON
THE PASSENGER SIDE. SEE FIGURE 13.
CLAMP THE LINE WITH TWO (2) EACH #2 ADEL CLAMPS AND TWO (2) EACH #10/32 x 1/2” MACHINE
SCREWS AND NUTS. SEE FIGURE 13, DRILL 3/16 HOLES IN THE INNER FENDER PANEL.
RECAP THE END OF THE HARDLINE TO KEEP CLEAN.
FIGURE 13
FIGURE 13a
DRIER
CONDENSERCONDENSER
TOP VIEW OF ENGINE COMPARTMENTTOP VIEW OF ENGINE COMPARTMENT
FAN SHROUD
(RECOMMENDED)
RADIATOR
COMPRESSORCOMPRESSOR
FIREWALL
COVER
PASSENGER
INNER FENDER
PANEL
DRIVER SIDE
INNER FENDER
PANEL
EVAP/ DRIER
HARDLINE
091693-FFL
LONG #6
ALUMINUM
HARDLINE
FROM DRIER
35067-VCG
OEM
BRACE
COMPRESSOR
SAFETY SWITCH
(BINARY TYPE)
SCREW ON DRIER
SCREW
10/32 x ½”
10/32 x 1/2”
#4 ADEL
CLAMP
#4 ADEL
CLAMP
INNER
FENDER
LOCK
NUT
LOCK
NUT
DRILL 3/16
HOLE
DRILL 3/16
HOLE
ALTERNATOR
SUPPORT
#2 ADEL
CLAMP
#10 ADEL
CLAMP
#10 ADEL
CLAMP
#2/#10
ADEL CLAMPS
FIREWALL
#10
SUCTION
HOSE #8 DISCHARGE
HOSE
#8 ALUM. HARDLINE
09170-FCD
OUT
IN
13
CONDENSER INSTALLATION CONT.
1969 CAMARO w/o FACTORY AIR
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 13 OF 2011/22/05

14
1969 CAMARO w/o FACTORY AIR
LOCATE THE #8 COMPRESSOR A/C HOSE. LUBRICATE (2) #8 O-RINGS (SEE FIGURE 1 ) AND CONNECT
THE 135° w/ 134a SERVICE PORT FITTING TO THE #8 DISCHARGE PORT ON THE COMPRESSOR. ROUTE THE
STRAIGHT MALE FITTING TO THE #8 CONDENSER HARDLINE. SEE FIGURE 13, PAGE13. TIGHTEN EACH
FITTING CONNECTION AS SHOWN IN FIGURE 11b, PAGE 11.
LOCATE THE #10 COMPRESSOR A/C HOSE. LUBRICATE (2) #10 O-RINGS (SEE FIGURE 11a, PAGE 11) AND
CONNECT THE 135° FITTING TO THE #10 SUCTION PORT ON THE COMPRESSOR AND ROUTE THE STRAIGHT
FEMALE w/ 134a SERVICE PORT FITTING TO THE #10 EVAPORATOR HARDLINE COMING THROUGH THE FIREWALL
SEE FIGURE 13, PAGE 13 & FIGURE 14b, PAGE 15. TIGHTEN EACH FITTING CONNECTION AS SHOWN IN FIGURE
11b, PAGE 11. (NOTE: WRAP THE #10 FITTING CONNECTIONSWITH PRESS TAPE. SEE FIGURE 14b, PAGE 15.
LOCATE THE #6 EVAP/DRIER HARDLINE AND LUBRICATE (2) #6 O-RINGS (SEE FIGURE 11a , PAGE 11) AND
CONNECT THE HARDLINE TO THE #6 HARDLINE COMING THROUGH THE CORE SUPPORT FROM DRIER. ATTACH
THE OTHER END OF THE HARDLINE WITH LUBRICATED O-RING TO THE #6 EVAPORATOR HARDLINE COMING
THROUGH THE FIREWALL. SEE FIGURE 13, PAGE13 & FIGURE 14b, PAGE 15. TIGHTEN EACH FITTING CONNECTION
AS SHOWN IN FIGURE 11b, PAGE 11. USE A #2 ADEL CLAMP TO SECURE THE #6 EVAP/CORE HARDLINE TO THE
INNER FENDERWELL AS SHOWN IN FIGURE 13 PAGES 13. SECURE THE ADEL CLAMP TO THE INNER FENDER USING
A 10-32 x ½” MACHINE SCREW AND NUT.
1a, PAGE 11
A/C HOSE INSTALLATION
STANDARD HOSE KIT
REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH MODIFIED HOSE KIT.
MODIFIED A/C HOSE KIT
#6 EVAP
HARDLINE
(091692-FCL)
FIGURE 14
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 14 OF 2011/22/05
#6 O-RING

15
1969 CAMARO w/o FACTORY AIR
ROUTE A PIECE OF HEATER HOSE FROM THE WATER PUMP TO THE
FIREWALL AND ATTACH IT TO THE HEATER LINE FROM EVAPORATOR AS SHOWN
IN FIGURES 14a, BELOW. SECURE USING HOSE CLAMPS.
ROUTE A PIECE OF HEATER HOSE FROM THE INTAKE MANIFOLD, TO THE
FIREWALL AND ATTACH IT TO THE HEATER LINE FROM EVAPORATOR AS
SHOWN IN FIGURES 14a, BELOW. NOTE: INSTALL HEATER CONTROL VALVE
IN-LINE WITH INTAKE MANIFOLD (PRESSURE SIDE) HEATER HOSE,
SECURE USING HOSE CLAMPS AS SHOWN IN FIGURE 14b, BELOW.
NOTE PROPER FLOW DIRECTION.
INSTALL FIREWALL COVER CAP USING (3) #10 x ½”
SHEETMETAL SCREWS. SEE FIGURES 14a & 14b, BELOW.
ROUTE VACUUM LINES THROUGH THE
GROMMET WITH THE #6 EVAPORATOR
HARDLINE AS SHOWN 14b , BELOW
,
HEATER HOSE & HEATER CONTROL VALVE INSTALLATION
FIGURE 14a
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 15 OF 2011/22/05
5/8” HEATER
HOSE
ENGINE &
HEATER VALVE
VACUUM
FIREWALL
COVER CAP
TO WATER PUMP
SCREWS
(3) #10 SHEETMETAL
#6 O-RING
#6 HARDLINE
TO INTAKE
MAINIFOLD
5/8” HEATER
HOSE
TO WATER PUMP
TO INTAKE MAINIFOLD
HOSE
CLAMP
HEATER
VALVE
5/8” HEATER HOSE
5/8” HEATER
HOSE
HOSE
CLAMP
FIGURE 14b
#10 O-RING
#10 AC HOSE
ENGINE
VACUUM
HEATER VALVE
VACUUM

1969 CAMARO w/o FACTORY AIR
HOSE ADAPTER INSTALLATION
DRIVER SIDE HOSE ADAPTER INSTALLS
BY JUST PUSHING IT ONTO THE BACK
OF THE OEM LOUVER HOUSING UNTIL
THE “S” CLIPS ARE SECURE
PASSENGER SIDE HOSE ADAPTER INSTALLS
BY JUST PUSHING OVER THE BACK OF THE
OEM LOUVER, SECURE WITH (2) #6
SCREWS SUPPLIED.
“S” CLIPS
ADAPTER
ADAPTER
#6 SCREWS
EVAPORATOR
1/4-20 x 1”
BOLT w/
WASHER
FRESH AIR COVER INSTALLATION
APPLY A 1/4” BEAD OF SILICONE
AROUND THE BACK SIDE OF THE
FRESH AIR CAP AS SHOWN IN
FIGURE 15.
ATTACH FRESH AIR CAP TO
FIREWALL USING A 1/4-20
x 1" BOLT AND
WASHER, SEE FIGURE 15.
SILICONE
BACKSIDE
OF FRESH AIR
CAP
FRESH AIR
CAP
FIGURE 15
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 16 OF 2011/22/05
FIGURE 16
FIGURE 17
NEW GLOVE BOX
GLOVE BOX INSTALLATION
INSTALL GLOVE BOX PROVIDED, SECURE WITH #6
SCREWS THROUGH OEM HOLES. SEE FIGURE17 BELOW.

17
1969 CAMARO w/o FACTORY AIR
CENTER LOUVER TEMPLATE
USE TEMPLATE PROVIDED ON PAGE 19 TO CUT
CENTER LOUVER HOLE IN DASH.
SEE FIGURE18 BELOW. START ON OEM
MARK ON BOARD
CUT THIS HOLE
WITH TEMPLATE
PROVIDED
7 3/4”
2 ½”
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 17 OF 2011/22/05
FIGURE 18
RE INSTALL ANY PREVIOUSLY REMOVED COMPONENTS (BATTERY BOX, BATTERY, GLOVE BOX DOOR,
RADIO AND DASHBOARD).
FILL RADIATOR WITH AT LEAST A 50/50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER.
IT IS THE OWNERS RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL
FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED. FAILURE TO FOLLOW ANTIFREEZE
RECOMMENDATIONS WILL CAUSE HEATER CORE TO CORRODE PREMATURELY AND POSSIBLY
BURST IN AC MODE AND/OR FREEZING WEATHER, VOIDING YOUR WARRANTY.
EVACUATE THE SYSTEM AT LEAST 30 MINUTES AND CHARGE ACCORDING TO CAPACITIES ON
INSIDE COVER PAGE.
CHECK COMPLETE A/C ASSEMBLY FOR PROPER OPERATION.
VINTAGE AIR RECOMMENDS THAT ALL A/C SYSTEMS BE SERVICED BY A CERTIFIED AUTOMOTIVE
AIR CONDITIONING TECHNICIAN ONLY. SEE INSIDE COVER FOR SERVICE INFORMATION.
FINAL STEPS

18
1969 CAMARO w/o FACTORY AIR
AIR CONDITIONING ADJUSTMENTS:
THE AIR CONDITIONER THERMOSTAT CONTROLS COIL TEMPERATURE, IT IS SHIPPED ADJUSTED FULLY
COLD (CLOCKWISE), IN THE MAJORITY OF CASES THE A/C WILL OPERATE CORRECTLY AS SHIPPED.
TURNING THE KNOB ON THE THERMOSTAT TO THE RIGHT (CLOCKWISE) MAKES THE SYSTEM OPERATE
COLDER. IF THE THERMOSTAT IS SET TOO COLD THE EVAPORATOR WILL "ICE UP" - THE EVAPORATOR
COIL IS RESTRICTED WITH ICE AND COLD AIR FLOW WILL BE REDUCED.
TURNING THE KNOB TO THE LEFT (COUNTER CLOCKWISE) MAKES THE SYSTEM OPERATE WARMER.
THE COMPRESSOR CLUTCH WILL CYCLE OFF FREQUENTLY AND THE A/C SYSTEM WILL NOT GET AS
COOL AS IT COULD.
ADJUSTING A/C THERMOSTAT
1.) SYMPTOM: THE A/C WORKS WELL AT FIRST THEN QUITS COOLING. THE AIR FLOW FROM THE
VENTS IS LOW AND THE COMPRESSOR CYCLES INFREQUENTLY.
SOLUTION: THE THERMOSTAT IS SET TOO COLD AND THE EVAPORATOR IS "ICING UP" AND
RESTRICTING AIR FLOW. ALLOW THE ICE TO MELT AND SET THE THERMOSTAT WARMER (COUNTER
CLOCKWISE) 10% OF A TURN EACH ADJUSTMENT UNTIL THE SYMPTOMS DIMINISH.
2.) SYMPTOM: A/C NEVER GETS COLD AND THE COMPRESSOR CLUTCH CYCLES FREQUENTLY.
SOLUTION: THE THERMOSTAT IS SET TOO WARM. SET THE THERMOSTAT COLDER (CLOCKWISE)
10% OF A TURN EACH ADJUSTMENT UNTIL THE COMPRESSOR CLUTCH CYCLES INFREQUENTLY.
AVOID SETTING THE THERMOSTAT TOO COLD.
3.) SYMPTOM: THE A/C NEVER GETS COLD, SOMETIMES EVEN BLOWS HOT, AND THE A/C COMPRESSOR
CLUTCH INFREQUENTLY CYCLES OFF.
SOLUTION: THE HEATER MAY BE ON AT ALL TIMES. CAREFULLY FEEL AROUND THE HEATER HOSES
AT THE FIREWALL. THEY SHOULD BE COLD WHEN THE A/C IS ON. IF THE HOSES ARE HOT....
A) - THE HEATER CONTROL VALVE MAY BE INSTALLED BACKWARDS. CHECK THE FLOW DIRECTION
ARROW ON THE VALVE AGAINST THE ILLUSTRATION IN YOUR INSTALLATION INSTRUCTIONS.
B) - CABLE OPERATED: THE VALVE MAY BE MISADJUSTED.
C) - HEATER CONTROL VALVE IS INSTALLED IN WRONG HEATER HOSE.
COLDER CLOCKWISECOLDER CLOCKWISE
WARMER COUNTER CLOCKWISEWARMER COUNTER CLOCKWISE
ADJUSTABLE KNOB
(TYPICAL)
THERMOSTAT
(TYPICAL)
THERMOSTAT
(TYPICAL)
CAPILLARY
TUBE
TO
EVAPORATOR
COIL
CAPILLARY
TUBE
TO
EVAPORATOR
COIL FIGURE A
ADJUSTABLE
THERMOSTAT
COLDER CLOCKWISECOLDER CLOCKWISE
WARMER COUNTER CLOCKWISEWARMER COUNTER CLOCKWISE
ADJUSTABLE KNOB
(TYPICAL)
THERMOSTAT
(TYPICAL)
THERMOSTAT
(TYPICAL)
CAPILLARY
TUBE
TO
EVAPORATOR
COIL
CAPILLARY
TUBE
TO
EVAPORATOR
COIL FIGURE A
ADJUSTABLE
THERMOSTAT
CAPILLARY
TUBE
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 18 OF 2011/22/05

WHITE
19
1969 CAMARO w/o FACTORY AIR
CENTER LOUVER TEMPLATE
CENTER LOUVER TEMPLATE
PLACE ALONG EDGE OF DASH BOARD
START ON
OEM MARK
ON DASH
BOARD
2 ½”
7 3/4”
WIRING DIAGRAM
1969 CAMARO w/o FACTORY AIR
HEATER VALVE VACUUM TUBING (RED)
ENGINE VACUUM TUBING (BLACK)
VENT
905070-VCZ-A , 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 19 OF 2011/22/05

1
1.
2.
1
1
761169-VCE
782169-FCN
EVAPORATOR SUBCASE
1969 CAMARO w/o AC ACCESSORY KIT
CHECKED BY:
PACKED BY:
DATE:
No. QTY. PART No. DESCRIPTION
EVAPORATOR KIT
55070-VCZ-A
EVAPORATOR KIT PACKING LIST
1969 CAMARO w/o FACTORY AIR
1969 CAMARO w/o FACTORY AIR
EVAPORATOR
761169-VCE
905070-VCZ-A 11/22/05, 69 CAMARO w/o FAC. AIR INSTRUCTIONS PG 20 OF 20
ACCESSORY KIT
782169-FCN
2
Table of contents
Other Vintage Air Other manuals