Vision & Control Vicosys 5400 User manual

Instructions for Use
999.994.729.10-en-2.3
© Vision & Control GmbH 2017
vicosys® 5400
999.994.729.10
Multi-Camera System
18.07.2017

vicosys® 5400
2 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
Impress
Publisher / Manufacturer Vision & Control GmbH
Mittelbergstraße 16
98527 Suhl, Germany
Telephone: [phone]
Telefax: [phone]
www.vision-control.com
Name of the document 999.994.729.10-en-2.3
Date of first issue 02.11.2016
Date modified 18.07.2017
Copyright © Vision & Control GmbH 2017
Copyright
It is forbidden to pass this document on to third parties, reproduce and
communicate its contents in as far as this has not been expressly authorized.
Offenders will be liable for damages.
All rights are reserved with respect to patent, utility sample and design patent
registrations, as well as for rights of use within the scope of copyright.
vicotar®, vicolux®, pictor®, vicosys® and vcwin® are registered trademarks of
Vision & Control GmbH.
The products and brand names of other manufacturers or suppliers are
mentioned for information only.
Validity
These instructions for use are valid for the following device as well as the
derived device configurations.
Device Description Order no.
vicosys 5400 basic
device
Multi-camera system incl. operating soft-
ware vcwin pro
4-21-165

vicosys® 5400
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 3
The vicosys 5400 consists of the basic device, basic components and optional
components as well as optional software. The Device is assembled and
configured by the manufacturer according to the selected components.
The device contains the following basic component (camera card):
Designation Description Order no.
Camera interface 4 Port Gigabit Ethernet 4-21-172
The device can contain one of the following optional components (process
interfaces):
Designation Description Order no.
Digital I/O card ADDI-
DATA
16 IN / 16 OUT, PNP, Model: APCIe-1500 4-21-170
Digital I/O card
ADLINK
16 IN / 16 OUT, NPN, Model: LPCIe-7230 4-21-171
The device can contain following optional software:
Designation Description Order no.
CAN-Bus CANopen
2.0
Licence for multi-camera system vicosys 4-20-211

vicosys® 5400
4 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
Table of Contents
1 Important Information................................................................................... 6
1.1 Information about the Instructions of Use.................................................... 6
1.2 Intended Use................................................................................................ 6
1.3 Improper Use................................................................................................7
1.4 Qualified Personnel...................................................................................... 7
1.5 Warranty and Liability...................................................................................8
2 Safety.............................................................................................................. 9
2.1 Presentation of Safety Instructions.............................................................. 9
2.2 Safe Handling of the Device...................................................................... 10
3 Scope of Delivery and Accessories.......................................................... 11
3.1 Scope of Delivery....................................................................................... 11
3.2 Accessories.................................................................................................11
4 Device Description...................................................................................... 14
4.1 Device Views.............................................................................................. 14
4.2 Interfaces and Connectors......................................................................... 15
4.3 Display and Operating Elements................................................................16
4.4 Notices on the device.................................................................................17
4.5 Technical Drawings.....................................................................................18
5 Technical Data............................................................................................. 19
5.1 General Parameters................................................................................... 19
5.2 Electrical Parameters................................................................................. 20
5.3 Interfaces.................................................................................................... 21
5.3.1 Ethernet interfaces........................................................................ 21
5.3.2 RS232 interfaces...........................................................................22
5.3.3 USB interfaces.............................................................................. 23
5.3.4 CAN interfaces.............................................................................. 25
5.3.5 Digital on-board I/O interface........................................................ 26
5.3.5.1 Digital input channels.......................................................26
5.3.5.2 Digital output channels.....................................................27
5.4 Expansion cards......................................................................................... 29
5.4.1 Camera interface: 4 Port Gigabit Ethernet.................................... 29
5.4.2 Digital I/O card ADDI-DATA.......................................................... 30
5.4.2.1 Digital input channels.......................................................31
5.4.2.2 Digital output channels.....................................................32
5.4.3 Digital I/O card ADLINK................................................................ 34

vicosys® 5400
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 5
5.4.3.1 Digital input channels.......................................................35
5.4.3.2 Digital output channels.....................................................36
5.5 Conditions for Operation, Storage and Transport...................................... 38
6 Commissioning............................................................................................ 39
6.1 Unpacking................................................................................................... 39
6.2 Mounting..................................................................................................... 40
6.3 Connecting..................................................................................................42
6.3.1 Connect the Ethernet interfaces....................................................42
6.3.2 Connect the RS232 interface........................................................42
6.3.3 Connect a monitor.........................................................................43
6.3.4 Connect the cameras.................................................................... 43
6.3.5 Connect the digital on-board I/O interface.................................... 44
6.3.6 Connect the CAN interface (optional software)............................. 45
6.3.7 Connect the digital I/O interface (Digital I/O card ADDI-DATA)..... 46
6.3.8 Connect the digital I/O interface (Digital I/O card ADLINK)........... 49
6.3.9 Connecting and switching on the operating voltage......................53
6.4 Creating a connection................................................................................ 55
6.4.1 Create a LAN connection / direct connection................................55
6.4.2 Create a serial connection............................................................ 57
7 Operation...................................................................................................... 58
7.1 Switching On and Off................................................................................. 58
7.2 Operation via vcwin pro............................................................................. 58
8 Maintenance and Service........................................................................... 59
8.1 Maintenance............................................................................................... 59
8.2 Service........................................................................................................ 59
8.3 Backups via vicostick................................................................................. 60
9 Disposal........................................................................................................ 61
10 EU Declaration of Conformity.................................................................. 62

vicosys® 5400
Important Information
6 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
1 IMPORTANT INFORMATION
1.1 Information about the Instructions of Use
This document contains technical information, important instructions for correct
installation, commissioning and use, as well as product information which were
up-to-date at the time of going to press.
Using this document makes it easier for you to familiarise yourself with the
device and avoid malfunctions caused by improper operation.
The instructions of use and the local regulations and rules must be followed.
To ensure a save and proper application, please read the instructions of use
carefully and keep them for future reference.
1.2 Intended Use
The device is intended exclusively for use as a machine vision system for
industrial image processing in automation technology.
The device is not suitable for use in potentially explosive areas.
It is intended for use in a confined environment.
The device may only be used if it is in technically faultless condition and only
for its intended purpose, and only in accordance with the specifications in this
instructions of use by authorised operative personnel, who are aware of the
safety rules and hazards.
If the device is planned to be used for any other purpose or in a different
environment, the express authorisation of the manufacturer must be obtained
in advance. Any modifications or adaptations required may only be made by
the manufacturer.

vicosys® 5400
Important Information
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 7
1.3 Improper Use
All unintended use and all device-related activities not described in these
instructions of use is to be deemed as unauthorised misuse outside the legal
limits of indemnity of the manufacturer.
Reasonably foreseeable misuse is:
•Non-compliance with the instructions for use,
•Faulty operation,
•Operating by personnel not qualified or instructed,
•Operating the device if it is not in a proper technical condition,
•Operating the device in ambient conditions differing from the corresponding
specifications in the instructions of use
•Operating the device with voltages differing from the corresponding
specifications in the instructions of use,
•Using spare parts which are not original parts from the manufacturer,
•Using incompatible accessory components,
•Improper maintenance and repair works,
•Unauthorised modifications to the device.
1.4 Qualified Personnel
The device may only be assembled, commissioned, operated, maintained,
installed, set up, cleaned, repaired and transported by qualified skilled
personnel.
A qualified person is deemed to be someone who has been trained and
instructed for his/her activities with the device, and who has proven his/her
capability to the purchaser. The operating personnel must be authorised by the
purchaser for those activities at the device.
For the installation and operation of the device, the skilled personnel must
know and comply with the applicable guidelines and standards for handling
control equipment, electrical installations and working materials.

vicosys® 5400
Important Information
8 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
1.5 Warranty and Liability
The contents of this document have been checked carefully and correspond to
current legislation and best practise at the time of going to press.
However, the manufacturer shall not be liable for any damage arising from the
use of this edition of the manual, and rejects any warranty derived therefrom.
Within the bounds of the legal requirements, the manufacturer shall only
be responsible for the technical safety characteristics of the device if the
maintenance, repairs and modifications to the device are performed by himself
or by authorised skilled personnel in accordance with his instructions.
Loss of warranty
The manufacturer shall accept no liability or warranty in the event of improper
use, opening of the device or incorrect maintenance.

vicosys® 5400
Safety
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 9
2 SAFETY
2.1 Presentation of Safety Instructions
Each safety instruction is introduced by a key word and colour highlighted.
The key word indicates the degree of danger. The danger and its cause are
described, and then the measures to prevent conceivable consequences of the
danger. These measures must be taken.
DANGER
Indicates an imminent danger with high risk, resulting in severe injuries or
death if not avoided.
WARNING
Indicates a hazardous situation with medium risk, possibly resulting in severe
injuries or death if not avoided.
CAUTION
Indicates a hazardous situation with low risk, resulting in minor or medium
injuries if not avoided.
NOTICE
Indicates a situation that may result in property damage.

vicosys® 5400
Safety
10 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
2.2 Safe Handling of the Device
Read the following applicable safety instructions carefully and completely.
Follow the instructions for your own safety, the safety of other people, and to
avoid damage to the device and the connected technical equipment. Hazards
going beyond the general safety instructions are referred to separately at the
relevant points in this manual.
Electric shock
CAUTION
Risk of injury due to electric shock.
•Before starting work on the device, disconnect it from the
operating voltage supply.
•Follow all applicable safety regulations for the preparation
and operation of electrical devices.

vicosys® 5400
Scope of Delivery and Accessories
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 11
3 SCOPE OF DELIVERY AND ACCESSORIES
3.1 Scope of Delivery
Designation Quantity
Device vicosys 5400 (configured) 1 x
Product DVD with:
•Operating software vcwin pro
•Instructions for Use vicosys 5400 as PDF
•Instructions for Use vcwin pro as PDF
•SDDML und EDS files
1 x
Small-parts bag:
•Operating voltage connector
•VGA-DVI adapter
•IO connector
1 x
Instructions for Use vicosys 5400 1 x
3.2 Accessories
On the following pages you will find a detailed overview of all available
accessories.
You will find more detailed technical information about the accessories on the
data sheets in the product catalogue under www.vision-control.com.
Mounting
Designation Description Order no.
Mounting adapter
5300/5400
Mounting adapter for the conversion of
vicosys 4300 to vicosys 5300/5400
4-21-167

vicosys® 5400
Scope of Delivery and Accessories
12 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
Power supply
Designation Description Order no.
Power supply
24V/120W/5A
Compact switching power supply
24 V / 120 W for mounting on a 35 mm
DIN rail TS35
4-40-218
Operation
Designation Description Order no.
Key-Pad for vicosys Key-Pad including connection cable,
length: 2 m, to operate the vcwin pro
monitor menus
4-20-206
Key-Pad Key-Pad without cable, to operate the
vcwin pro monitor menus
4-20-204
Key-Pad RS232 cable Key-Pad connection cable, length: 2 m 4-40-264
Maintenance
Designation Description Order no.
vicostick 2.0 Update, backup and restore tool for
vicosys image processing systems
4-21-016
Cameras
Designation Description
GigE Vision cameras Cameras with different resolutions and specifications
(monochrome / colour) according to the requirements.

vicosys® 5400
Scope of Delivery and Accessories
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 13
Accessories for the option Digital I/O card ADDI-DATA
Designation Description Order no.
I/O terminal board
D-Sub, DC-37
Terminal board with screw terminal strips
to connect sensors, actuators, etc. with
the I/O expansion board of the device.
4-40-268
I/O cable with
2 x D-Sub
Cable to connect the I/O expansion board
APCIe-1500 with the terminal board
D-Sub DC-37, Length: 2 m
4-40-266
I/O cable with
1 x D-Sub
Cable for direct connection of PLC inputs
and outputs to the I/O expansion board.
Length: 2 m
Length: 5 m
Length: 10 m
4-40-267
4-40-273
4-40-274
Accessories for the option Digital I/O card ADLINK
Designation Description Order no.
Terminal board
SCSI-II-50-pin
Terminal board with a 50-pin SCSI-II
Connector and DIN-rail Mounting to
connect sensors, actuators, etc. with the
I/O expansion board of the device.
4-40-288
I/O cable 50-pin
SCSI-II
Cable to connect the I/O expansion board
LPCIe-7230 with the terminal board
SCSI-II-50-pin, Length: 2 m
4-40-289

vicosys® 5400
Device Description
14 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
4 DEVICE DESCRIPTION
4.1 Device Views
1
2
3
45678
1
8
5400
421166-1501-15-000001
Image 1: Device views
(1) Heat sink (5) Side panel right
(2) Side panel left (6) Ventilation opening back
(3) Interfaces and Connectors (7) Type plate
(4) Ventilation opening front (8) Mounting rails

vicosys® 5400
Device Description
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 15
4.2 Interfaces and Connectors
DVI
LAN 2 USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + VDC
1 2 3
4
5
6
7
8
9
Serial 1
LAN 1
CFAST HD PWR
RST PWR
I/O
Image 2: Interfaces and Connectors
(1) 2 x Gigabit Ethernet (6) 1 x On-board Digital I/O
(2) 4 x USB (7) Power supply input
(3) DVI output (8) Process interface (optional)
(4) 2 x RS232 (9) Camera interface (obligatory)
(5) 1 x CAN

vicosys® 5400
Device Description
16 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
4.3 Display and Operating Elements
DVI
LAN 2 USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + VDC
Serial 1
LAN 1
CFAST HD PWR
RST PWR
I/O
1
2
3
4
Image 3: Display and Operating Elements
Display Elements
Pos. Designation Description Status
1 HD Displays the status of the
internal SATA drive.
Yellow: Flashes if
SATA is active
2 PWR Displays the status of the
operating voltage supply.
Green: Operating
voltage present
Operating Elements
Pos. Designation Description
3 PWR Power button: Switches the system on and off.
4 RST Reset button: Reset the device to the last value
stored.

vicosys® 5400
Device Description
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 17
4.4 Notices on the device
Following notices are on the back of the device.
421165-1501-15-000001
1
2
5
4
3
Image 4: Type plate
(1) Serial number as 2D Data Matrix code
(2) Serial number as plain text
(3) Manufacturer information
(4) Device designation
(5) Version number

vicosys® 5400
Device Description
18 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
4.5 Technical Drawings
171,0
147,0
147,0
218,0
230,0
118,026,4
8,5
4,5
Image 5: Technical drawing (all values in mm)

vicosys® 5400
Technical Data
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 19
5 TECHNICAL DATA
5.1 General Parameters
Parameter Characteristic
Processor Intel Core i3 6102 with 2 x 1.9 GHz
Main memory 2 GB DDR4 2133 MHz
Compact Flash 4 GB (from that approx. 1.6 GB available for test
programs and images)
1 x Ethernet 10/100/1000 Mbit LAN
1 x Ethernet 10/100/1000 Mbit LAN direct connection
1 x USB 3.0, 3 x USB 2.0
1 x RS232 process communication / data transfer
1 x RS232 Key-Pad
Communication inter-
faces
1 x CAN (for usage licence required)
Camera interface 4 x GigE Vision
On-board process
interface
On-board digital I/O, 4 IN, 4 OUT, PNP
Digital I/O card ADDI-DATA, 16 IN/ 16 OUT, PNPProcess interface
expansion (1)
Digital I/O card ADLINK, 16 IN/ 16 OUT, NPN
Video out (2) DVI
(1) When using an expansion card, the on-board process interface of the
device is deactivated.
(2) DVI-VGA adapter included in the scope of delivery.

vicosys® 5400
Technical Data
20 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
Parameter Characteristic
Housing material Galvanised sheet steel, varnished on the outside
Dimensions W x D x
H
147 mm x 171 mm x 230 mm
Weight approx. 2.8 kg
Degree of protection
(IP)
IP 20
Safety class Class III, operation on safety extra low voltage (SELV)
5.2 Electrical Parameters
Parameter Min Nom Max
Operating voltage UO20 V 24 V 34 V
Power consumption at UO = 24 V DC 16 W