Vision REVO Operational manual

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REVO
Product user manual
Date
Prepared By
Checked By
Approved By
2021.05.10
Ben
Alan
Neil

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Term definition
The following acronyms meaning used in this manual
BMS
Battery Management System
SOC
State Of Charge
SOH
State Of Health
UPS
Uninterruptible Power Supply
OT
Over temperature
OV
Over voltage
UV
Under voltage
HMI
Human Machine Interface
Charge OC
Charge over current
Discharge OC
Discharge over current
Cell OV
Cell over voltage
Pack OV
Pack over voltage

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Contents
1.Overview ........................................................................................... ....................... 6
2.Product description.......................................................................... ....................... 7
3.Safety instruction............................................................................. ....................... 8
3. 1 Label description......................................................................................... ...........................8
3.2 Installation tools........................................................................................... ........................... 9
3.3 Attention Ietms............................................................................................. ......................... 10
4. MODULE ......................................................................................... ......................13
4.1 Module description....................................................................................... .........................13
4.2 Module size.................................................................................................. ......................... 13
5.CBMS Specification.......................................................................... ......................14
5.1 CBMS Overview .......................................................................................... .........................14
5.2 Type instruction .......................................................................................... ......................... 14
5.3 CBMS Facade ............................................................................................. ......................... 15
5.4 Size and Weight........................................................................................... ......................... 17
5.5 LED state and definition .............................................................................. .........................18
5.6 Breaker ........................................................................................................ .........................19
6.GBMS Specification ......................................................................... ......................20
6.1 GBMS Overview.......................................................................................... ......................... 20
6.2 GBMS appearance...................................................................................... .........................20
7.Communication scheme.................................................................. ......................22
7.1 Communication with UPS............................................................................ .........................22
7.2 Ethernet ....................................................................................................... .........................23
8.Combiner Cabinet (Option).............................................................. ......................24
9.System Installation........................................................................... ......................25
9.1 Unpack and store......................................................................................... .........................25

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9.2 Loading list................................................................................................... ......................... 25
9.3 Mechanical installation ................................................................................ .........................26
9.3.1 Installation Place........................................................................................... ..............................26
9.3.2 Installation Requirements ............................................................................. ..............................26
9.3.3 Module handling ........................................................................................... ..............................28
10.Cable connection............................................................................ ......................29
10.1 Overview of electrical connections............................................................ .........................30
10.2 Terminal introduction................................................................................. ......................... 31
10.3 Electrical connection procedure................................................................ ......................... 32
11.Test Run.......................................................................................... ......................43
11.1 Start up...................................................................................................... .........................43
11.2 Troubleshooting and maintenance............................................................ .........................44
11.2.1 LED Display Fault....................................................................................... ..............................44
11.2.2 LCD Touch screen display troubleshooting ................................................ ..............................44
11.2.3 Routine maintenance.................................................................................. ..............................48
12.System Monitoring ....................................................................... ......................54
12.1 VISION APP Download and installation.................................................... ......................... 54
12.2 Monitor software........................................................................................ .........................51
12.3 HMI Mornitor.............................................................................................. .........................55
13.Firmware upgrade ......................................................................... ......................66
13.1 Prepare before upgrade ............................................................................ .........................66
12.2 Upgrade Steps........................................................................................... .........................66
13.3 Trouble Shooting....................................................................................... .........................69
14. Spare part ..................................................................................... ......................69
14.1 Spare part list............................................................................................. .........................64
14.2 Spare part replacement............................................................................. ......................... 65

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14.2.1 Module replacement................................................................................... ..............................65
14.2.2 Fan replacement......................................................................................... ..............................72
14.2.3 GBMS replacement .................................................................................... ..............................75
14.2.4 CBMS replacement..................................................................................... ..............................77
15.Appendix......................................................................................... ......................82
15.1 Factory Warranty.......................................................................................................... ..............................82
15.2 Limitation of Liability...................................................................................................... ..............................82
15.3 About VISION............................................................................................................... ..............................83
16.Related annex................................................................................. ......................84
16.1 About storage ............................................................................................................... ..............................84
16.2 Maintenance................................................................................................................. ..............................84

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1 Overview
Range of application
This manual introduces VISION REVO series product information, operation and
maintenance and others .VISION REVO system developed by SHENZHEN CENTER
POWER TECH.CO.,LTD. is suitable for high-voltage lithium battery system, which is
widely used in UPS backup Power, large energy storage and other applications.
For the reader
This manual is suitable for Lithium battery professional technicians of installation,
operation and maintenance, as well as for relevant end users who may need view technical
information .
This product manual is suitable for the installation of all lithium batteries cabinet for the TP,
TPH and TPL series of REVO.
User manual
The user manual should be carefully checked before using the product, and the manual
should be properly stored and placed at an accessible place;All the information in the user
manual, including the pictures and symbols used, are owned by SHENZHEN CENTER
POWER TECH.CO.,LTD..Non-internal personnel of SHENZHEN CENTER POWER
TECH.CO.,LTD. shall not use part or all of the content without authorization;
The contents of this manual will be constantly updated and revised, and the user shall refer
to the products purchased;More information,please browse http://www.vision-batt.com/ or
through the sales channel for the latest user manual .

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2 Product description
Brief introduction
REVO series lithium battery system is developed by SHENZHEN CENTER POWER
TECH.CO.,LTD. which is suitable for high-voltage lithium battery system. It is mainly
used in UPS backup Power field or energy storage field.High precision multi - string (16S)
cell voltage and temperature acquisition.The module adopts passive equalization, and the
maximum equalization current reaches 300mA.The external communication interface
adopts isolated CAN bus to realize the cascade communication of up to 15 BMU.This
manual describes the type and size, performance, technical characteristics, warnings and
precautions of REVO series lithium battery system.This specification only applies to
backup battery products provided by SHENZHEN CENTER POWER TECH.CO.,LTD.
Solution introduction
REVO series uses VISION high-rate LFP batteries and self-developed BMS system,
integrated remote cloud management system and intelligent fire protection module, with
high reliability, good stability, long service life and excellent safety performance.
Product functions and advantages
REVO series has four levels of safety protection to ensure the safety and reliability of the
system throughout the life cycle; adopts a three-level management architecture design to
accurately monitor the status of each component in the system to ensure stable system
performance and ensure the safety of user load power supply .

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3 Safety instruction
3.1 Label description
In order to ensure the users personal safety when using this product, the manual provides
relevant identification information and uses appropriate symbols to remind users.
Please read carefully the following list of symbols used in this manual.
Table 3.1 safety symbols
Low potential danger, if not avoided, that may result in mild or moderate injury .
Indicates that there is a high risk of serious injury or death if not avoided.
Indicates there is high voltage inside the cabinet, touch may lead to electric shock
danger.
Wear safety goggles all time during installation or maintenance
Service by properly trained and qualified personnel only.
Disconnect charger and verify no voltage present before maintenance.
Turn Off the battery system and lock-out/tag-out before maintenance.
Please recycle your lithium-ion battery,don’t discard.
Indicates that in order to protect the grounding terminal (PE), it is necessary to
firmly grounding to ensure the safety of operators
To emphasize and supplement the content, there is a quick way for you to quickly
master this step, saving you time.

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3.2 Installation tools
Table 3.2 tools
Tools prepared before installation as follow:
Items
Tools
Tools
Multi-meter Protective gloves Insulated shoes
Protection suit
Safety goggles
ESD wrist strap
Installation tools
Electric screwdriver Cross screwdriver Socket spanner
slot type screwdriver wire stripper
Test tools
Clamp meter Laptop

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3.3Attention Items
3.3.1 Manual custody
This manual contains important information about REVO series Lithium battery. Reading
this manual carefully before the operation of REVO series products will help you get
familiar with this product.
This manual should be placed in good storage, to ensure that maintenance
personnel and other personnel easy to access at any time.
Please operate REVO series products strictly according to the description,
otherwise, it may cause equipment damaged, casualties, property loss and so
on.
3.3.2 Identity protection
The warning labels on the REVO series contains important and safe
protection information of the product. Tear and damage are strictly prohibited
REVO series back panels and front doors are equipped with nameplates that
contain product important information .Tear and damage are strictly
prohibited
3.3.3 Safety warning label
In the process of installation, daily maintenance, overhaul and other operations of REVO
series products, in order to prevent irrelevant personnel misoperation ,be near or
accidents ,the following agreements shall be observed:
The front and rear switches of REVO products should be clearly marked to
prevent accidents caused by false switching.
Set up warning signs or safety warning belts near the operation area to prevent
irrelevant personnel from approaching.